FRONT TIMING CHAIN CASE
EM-55
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Revision: 2006 January2006 M35/M45
18. Remove collared O-ring from front timing chain case (left and
right side).
19. Remove rocker covers (right and left banks). Refer toEM-51, "
ROCKER COVER" .
NOTE:
When only timing chain (primary) is removed, rocker cover does not need to be removed.
20. Obtain No. 1 cylinder at TDC of its compression stroke as follows:
NOTE:
When timing chain is not removed/installed, this step is not required.
a. Rotate crankshaft pulley clockwise to align timing mark (grooved
line without color) with timing indicator.
b. Make sure that intake and exhaust cam noses on No. 1 cylinder
(engine front side of right bank) are located as shown in the fig-
ure.
If not, turn crankshaft one revolution (360 degrees) and align
as shown in the figure.
NOTE:
When only timing chain (primary) is removed, rocker cover does
not need to be removed. To make sure that No. 1 cylinder is at
its compression TDC, remove front timing chain case first. Then
check mating marks on camshaft sprockets. Refer to EM-72,
"INSTALLATION" .
21. Remove crankshaft pulley as follows:
a. Remove rear cover plate (2WD models) or starter motor (AWD
models) and set ring gear stopper (SST) as shown in the figure.
Refer to SC-10, "
STARTING SYSTEM" .
PBIC2631E
KBIA1717J
SEM418G
PBIC1098E
FRONT TIMING CHAIN CASE
EM-63
[VQ35DE]
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Revision: 2006 January2006 M35/M45
10. Rotate crankshaft pulley in normal direction (clockwise when viewed from front) to confirm it turns
smoothly.
11. For the following operations, perform steps in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside chain tensioner drops after removal/installation, slack in guide may generate a
pounding noise during and just after the engine start. However, this does not indicate an unusualness.
Noise will stop after hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leakage of fuel, or any oil/fluids including engine oil
and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc. Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
EM-66
[VQ35DE]
TIMING CHAIN
Revision: 2006 January2006 M35/M45
Loosen mounting bolts in reverse order as shown in the fig-
ure.
U s e t h e s e a l c u t t e r [ S S T: K V 1 0 1111 0 0 ( J 3 7 2 2 8 ) ] t o c u t l i q u i d
gasket for removal.
CAUTION:
Shaft is internally jointed with camshaft sprocket (INT) cen-
ter hole. When removing, keep it horizontal until it is com-
pletely disconnected.
21. Remove collared O-ring from front timing chain case (left and
right side).
22. Remove rocker covers (right and left bank). Refer to EM-51, "
ROCKER COVER" .
23. Remove oil pans (lower and upper). Refer to EM-29, "
OIL PAN AND OIL STRAINER" .
24. Obtain No. 1 cylinder at TDC of its compression stroke as follows:
a. Rotate crankshaft pulley clockwise to align timing mark (grooved
line without color) with timing indicator.
b. Make sure that intake and exhaust cam noses on No. 1 cylinder
(engine front side of right bank) are located as shown in the fig-
ure.
If not, turn crankshaft one revolution (360 degrees) and align
as shown in the figure.
25. Remove crankshaft pulley as follows:
SEM728G
PBIC2631E
KBIA1717J
SEM418G
EM-82
[VQ35DE]
TIMING CHAIN
Revision: 2006 January2006 M35/M45
c. Tighten crankshaft pulley bolt.
d. Place a matching mark (A) on crank pulley (1) aligning with the
matching (B) of crank pulley mounting bolt (2). Tighten the bolts
90 degrees (one marks).
NOTE:
The figure shows crankshaft pulley bolt with four marks.
Use an angle wrench (SST) for a crankshaft pulley bolt with
six–marks.
e. Rotate crankshaft pulley in normal direction (clockwise when viewed from front) to confirm it turns
smoothly.
19. For the following operations, perform steps in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside chain tensioner drops after removal/installation, slack in guide may generate a
pounding noise during and just after the engine start. However, this does not indicate an unusualness.
Noise will stop after hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leakage of fuel, or any oil/fluids including engine oil
and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.: 44.1 Nꞏm (4.5 kg-m, 33 ft-lb)
PBIC4627J
PBIC3821E
CAMSHAFT
EM-93
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Revision: 2006 January2006 M35/M45
Summary of the inspection items:
* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.
Va l v e C l e a r a n c eNBS004NN
INSPECTION
Perform inspection as follows after removal, installation or replacement of camshaft or valve-related parts, or if
there is unusual engine conditions regarding valve clearance.
In cases of removing/installing or replacing camshaft and valve-
related parts, or of unusual engine conditions due to changes in
valve clearance (found malfunctions during stating, idling or causing
noise), perform inspection as follows:
1. Remove rocker covers (right and left bank). Refer to EM-51, "
ROCKER COVER" .
2. Measure the valve clearance as follows:
a. Set No. 1 cylinder at TDC of its compression stroke.
Rotate crankshaft pulley clockwise to align timing mark
(grooved line without color) with timing indicator.
Make sure that intake and exhaust cam nose on No. 1 cylin-
der (engine front side of right bank) are located as shown in
the figure.
If not, turn crankshaft one revolution (360 degrees) and align
as shown in the figure.
Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
SEM713A
KBIA1717J
SEM418G
EM-94
[VQ35DE]
CAMSHAFT
Revision: 2006 January2006 M35/M45
b. Use a feeler gauge, measure the clearance between valve lifter
and camshaft.
Valve clearance:
Unit: mm (in)
*: Approximately 80
C (176F)
By referring to the figure, measure the valve clearances at
locations marked “
” as shown in the table below (locations
indicated in the figure).
No. 1 cylinder at compression TDC
c. Rotate crankshaft by 240 degrees clockwise (when viewed from engine front) to align No. 3 cylinder at
TDC of its compression stroke.
NOTE:
To align cylinder No.3 with the compression top dead center,
place matching marks (A) on the crank pulley (1) side and on
the cylinder block side at a point 240
counterclockwise from
the compression top dead center using the hex head of the
crank pulley mounting bolt as aguide. (with crankshaft pulley
bolt with four marks).
SEM139D
Items Cold Hot * (reference data)
Intake 0.26 - 0.34 (0.010 - 0.013) 0.304 - 0.416 (0.012 - 0.016)
Exhaust 0.29 - 0.37 (0.011 - 0.015) 0.308 - 0.432 (0.012 - 0.016)
Measuring position (right bank) No. 1 CYL. No. 3 CYL. No. 5 CYL.
No. 1 cylinder at
compression TDCEXH
INT
Measuring position (left bank) No. 2 CYL. No. 4 CYL. No. 6 CYL.
No. 1 cylinder at
compression TDCINT
EXH
PBIC2054E
PBIC4628J
CAMSHAFT
EM-95
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Revision: 2006 January2006 M35/M45
Crankshaft pulley mounting bolt flange has a stamped line
every 60 degrees. They can be used as a guide to rotation
angle. (with crankshaft pulley bolt with six–marks).
By referring to the figure, measure the valve clearances at
locations marked “
” as shown in the table below (locations
indicated in the figure).
No. 3 cylinder at compression TDC
d. Rotate crankshaft by 240 degrees clockwise (when viewed from engine front) to align No. 5 cylinder at
TDC of compression stroke.
NOTE:
To align cylinder No.5 with the compression top dead center,
place matching marks (A) on the crank pulley (1) side and on
the cylinder block side at a point 240
counterclockwise from
the compression top dead center using the hex head of the
crank pulley mounting bolt as aguide. (with crankshaft pulley
bolt with four marks).
SEM751G
Measuring position (right bank) No. 1 CYL. No. 3 CYL. No. 5 CYL.
No. 3 cylinder at
compression TDCEXH
INT
Measuring position (left bank) No. 2 CYL. No. 4 CYL. No. 6 CYL.
No. 3 cylinder at
compression TDCINT
EXH
PBIC2055E
PBIC4628J
CYLINDER HEAD
EM-105
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Revision: 2006 January2006 M35/M45
e. Turn all cylinder head bolts 90 degrees clockwise (angle tighten-
ing).
CAUTION:
Check the tightening angle by using the angle wrench
(SST). Avoid judgment by visual inspection without SST.
Check tightening angle indicated on the angle wrench indica-
tor plate.
f. Turn all cylinder head bolts 90 degrees clockwise again (angle
tightening).
4. After installing cylinder head, measure distance between front
end faces of cylinder block and cylinder head (left and right
banks).
If measured value is out of the standard, re-install cylinder
head.
5. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.
PBIC0888E
Standard : 14.1 - 14.9 mm (0.555 - 0.587 in)
EMQ0662D
Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —