NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
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Revision: 2006 January2006 M35/M45
Use the Chart Below to Help You Find the Cause of the Symptom.NBS004MR
1. Locate the area where noise occurs.
2. Confirm the type of noise.
3. Specify the operating condition of the engine.
4. Check specified noise source.
If necessary, repair or replace these parts.
A: Closely related B: Related C: Sometimes related —: Not relatedLocation
of noiseTy p e o f
noiseOperating condition of engine
Source of
noiseCheck itemRefer-
ence page Before
warm-
upAfter
warm-
upWhen
start-
ingWhen
idlingWhen
racingWhile
driving
Top of
engine
Rocker
cover
Cylinder
headTicking or
clickingCA—AB—Tappet
noiseValve clearanceEM-93
Rattle C A — A B CCamshaft
bearing
noiseCamshaft runout
Camshaft journal oil
clearanceEM-86EM-86
Crank-
shaft pul-
ley
Cylinder
block
(Side of
engine)
Oil panSlap or
knock—A—B B—Piston pin
noisePiston to piston pin oil
clearance
Connecting rod bush-
ing oil clearanceEM-140
EM-142
Slap or
rapA——BBAPiston
slap noisePiston to cylinder bore
clearance
Piston ring side clear-
ance
Piston ring end gap
Connecting rod bend
and torsionEM-144EM-141
EM-141
EM-142
Knock ABCBBBConnect-
ing rod
bearing
noiseConnecting rod bush-
ing oil clearance
Connecting rod bear-
ing oil clearance EM-142EM-146
Knock A B — A B CMain
bearing
noiseMain bearing oil clear-
ance
Crankshaft runoutEM-147
EM-146
Front of
engine
Timin g
chain
caseTapping or
tickingAA—BBBTimin g
chain and
timing
chain ten-
sioner
noiseTiming chain cracks
and wear
Timing chain tensioner
operationEM-72
EM-64
Front of
engineSqueak-
ing or fizz-
ingAB—B—CDrive belts
(Sticking
or slip-
ping)Drive belts deflection
EM-15
CreakingABABABDrive belts
(Slipping)Idler pulley bearing
operation
Squall
CreakAB—BABWater
pump
noiseWater pump operationCO-24,
"WATER
PUMP"
DRIVE BELTS
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Revision: 2006 January2006 M35/M45
DRIVE BELTSPFP:02117
Checking Drive BeltsNBS004MU
WAR NING :
Be sure to perform when engine is stopped.
1. Inspect belts for cracks, fraying, wear and oil. If necessary, replace.
2. Inspect drive belt deflection or tension at a point on belt midway
between pulleys.
Inspection should be done only when engine is cold, or over
30 minutes after engine is stopped.
Measure the belt tension with belt tension gauge (Commercial
service tool: BT3373-F or equivalent) at points marked
shown in the figure.
When measuring the deflection, apply 98 N (10 kg, 22 lb) at
the marked point.
Adjust if the belt deflection exceeds the limit or if the belt ten-
sion is not within specifications.
CAUTION:
When checking the belt deflection or the tension immediately after installation, first adjust it to
the specified value. Then, after turning crankshaft two turns or more, re-adjust to the specified
value to avoid variation in deflection between pulleys.
Tighten idler pulley lock nut by hand and measure the deflection or the tension without loose-
ness.
Belt Deflection and Tension
*: If belt tension gauge cannot be installed at check points shown, check drive belt tension at different location on belt.
Tension AdjustmentNBS004MV
CAUTION:
When belt is replaced with a new one, adjust it to value for “New belt” to accommodate for insuffi-
cient adaptability with pulley grooves.
When deflection or tension of belt being used exceeds “Limit”, adjust it to value for “After adjust-
ment”.
When checking belt deflection or tension immediately after installation, first adjust it to the speci-
fied value. Then, after turning crankshaft two turns or more, re-adjust to the specified value to
avoid variation in deflection between pulleys.
When installing belt, make sure that it is correctly engaged with pulley grooves.
Keep engine oil, working fluid and engine coolant away from belt and pulley grooves.
Do not twist or bend belt excessively.
KBIA1731J
ItemsDeflection adjustment Unit: mm (in) Tension adjustment* Unit: N (kg, lb)
Used belt
New beltUsed belt
New belt
Limit After adjustment Limit After adjustment
Alternator and
power steering
oil pump belt7 (0.28)4 - 5
(0.16 - 0.20)3.5 - 4.5
(0.138 - 0.177)294 (30, 66)730 - 818
(74.5 - 83.5,
164 - 184)838 - 926
(85.5 - 94.5,
188 - 208)
A/C compressor
belt12 (0.47)9 - 10
(0.35 - 0.39)8 - 9
(0.31 - 0.35)196 (20, 44)348 - 436
(35.5 - 44.5,
78 - 98)470 - 559
(48 - 57,
106 - 126)
Applied pushing
force98 N (10 kg, 22 lb) —
PortionBelt tightening method for adjustment
Alternator and power steering oil pump belt Adjusting bolt on idler pulley
A/C compressor belt Adjusting bolt on idler pulley
EM-16
[VQ35DE]
DRIVE BELTS
Revision: 2006 January2006 M35/M45
ALTERNATOR AND POWER STEERING OIL PUMP BELT
1. Remove front engine undercover with power tool.
2. Loosen idler pulley lock nut (A) and adjust tension by turning
adjusting bolt (B).
For the specified belt tension, refer to EM-15, "Checking Drive
Belts" .
3. Tighten nut (A).
A/C COMPRESSOR BELT
1. Remove front engine undercover with power tool.
2. Loosen idler pulley lock nut (C) and adjust tension by turning adjusting bolt (D).
For the specified belt tension, refer to EM-15, "Checking Drive Belts" .
3. Tighten nut (C).
Removal and InstallationNBS004MW
REMOVAL
1. Remove front engine undercover with power tool.
2. Remove alternator and power steering oil pump belt. Refer to EM-16, "
ALTERNATOR AND POWER
STEERING OIL PUMP BELT" .
3. Remove A/C compressor belt. Refer to EM-16, "
A/C COMPRESSOR BELT" .
CAUTION:
Grease is applied to idler pulley adjusting bolt. Be careful to keep grease away from belt.
INSTALLATION
1. Install belts to pulley in reverse order of removal.
CAUTION:
Make sure drive belt is correctly engaged with pulley groove.
Make sure that for engine oil and engine coolant do not adhere to belt and each pulley grooves.
2. Adjust belt tension. Refer to EM-15, "
Tension Adjustment" .
3. Tighten each adjusting bolt and nut to the specified torque.
4. Make sure that tension of each belt is within the standard. Refer to EM-15, "
Checking Drive Belts" . : 34.8 Nꞏm (3.5 kg-m, 26 ft-lb)
SBIA0532E
: 34.8 Nꞏm (3.5 kg-m, 26 ft-lb)
OIL PAN AND OIL STRAINER
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Revision: 2006 January2006 M35/M45
OIL PAN AND OIL STRAINERP F P : 1111 0
Components (2WD Models)NBS004N6
Removal and Installation (2WD Models)NBS004N7
REMOVAL
CAUTION:
To avoid the danger of being scalded, never drain engine oil when the engine is hot.
NOTE:
When removing oil pan (lower) only, steps 2 to 6 are not necessary. Perform step 22 after completing step 7.
1. Remove front and rear engine undercover with power tool.
2. Remove front tire.
1. Oil pan gasket (rear) 2. Oil pan (upper) 3. O-ring
4. Oil pan gasket (front) 5. Oil filter 6. Connector bolt
7. Oil cooler 8. O-ring 9. Relief valve
10. Oil pressure switch 11. Bracket 12. Oil strainer
13. Drain plug 14. Drain plug washer 15. Oil pan (lower)
16. Baffle plate 17. Rear plate cover 18. Crankshaft position sensor (POS)
19. Seal rubber 20. Rear cover plate
PBIC3877E
EM-30
[VQ35DE]
OIL PAN AND OIL STRAINER
Revision: 2006 January2006 M35/M45
3. Remove hood assembly. Refer to BL-15, "HOOD" .
4. Remove engine room cover (RH and LH). Refer to EM-14, "
ENGINE ROOM COVER" .
5. Remove engine cover with power tool. Refer to EM-19, "
INTAKE MANIFOLD COLLECTOR" .
6. Remove air duct (inlet). Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
7. Drain engine oil. Refer to LU-9, "
Changing Engine Oil" .
CAUTION:
Perform this step when the engine is cold.
Do not spill engine oil on drive belts.
8. Drain engine coolant. Refer to CO-11, "
Changing Engine Coolant" .
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
9. Remove air duct from air cleaner case. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
10. Remove stabilizer clamp, and then obtain the space under the oil pan (lower) by lowering the stabilizer.
Refer to FSU-6, "
FRONT SUSPENSION ASSEMBLY" .
NOTE:
If the oil pan (upper) is removed, this procedure is not necessary.
11. Install engine slinger to sling engine assembly for positioning. Refer to EM-113, "
ENGINE ASSEMBLY" .
12. Remove front suspension member. Refer to FSU-6, "
FRONT SUSPENSION ASSEMBLY" .
13. Remove drive belts. Refer to EM-15, "
DRIVE BELTS" .
14. Remove alternator stay. Refer to SC-23, "
CHARGING SYSTEM" .
15. Remove starter motor. Refer to SC-10, "
STARTING SYSTEM" .
16. Remove idler pulley and bracket assembly. Refer to EM-64, "
TIMING CHAIN" .
17. Disconnect oil cooler water hoses, and remove oil cooler water pipe mounting bolt. Refer to LU-14, "
OIL
COOLER" .
18. Disconnect A/T fluid cooler hoses, and remove A/T fluid cooler tube. Refer to AT- 2 7 1 , "
TRANSMISSION
ASSEMBLY" .
19. Remove crankshaft position sensor (POS).
CAUTION:
Handle carefully to avoid dropping and shocks.
Do not disassemble.
Do not allow metal powder to adhere to magnetic part at sensor tip.
Do not place sensors in a location where they are exposed to magnetism.
20. Remove oil filter, as necessary. Refer to LU-10, "
OIL FILTER" .
21. Remove oil cooler, as necessary. Refer to LU-14, "
OIL COOLER" .
22. Remove oil pan (lower) as follows:
a. Loosen mounting bolts in reverse order as shown in the figure to
remove.Slinger bolts:
: 28.0 Nꞏm (2.9 kg-m, 21 ft-lb)
PBIC0782E
OIL PAN AND OIL STRAINER
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Revision: 2006 January2006 M35/M45
b. Insert the seal cutter (SST) between oil pan (upper) and oil pan
(lower).
CAUTION:
Be careful not to damage the mating surfaces.
Do not insert a screwdriver, this will damage the mating
surfaces.
c. Slide the seal cutter by tapping on the side of tool with a ham-
mer. Remove oil pan (lower).
23. Remove baffle plate.
24. Remove oil strainer.
25. Remove transmission joint bolts which pierce oil pan (upper). Refer to AT- 2 7 1 , "
TRANSMISSION ASSEM-
BLY" .
26. Remove rear cover plate.
27. Loosen mounting bolts in the reverse order as shown in the fig-
ure with power tool to remove.
I n s e r t t h e s e a l c u t t e r [ S S T: K V 1 0 1111 0 0 ( J 3 7 2 2 8 ) ] b e t w e e n o i l
pan (upper) and cylinder block. Slide seal cutter by tapping on
the side of tool with a hammer. Remove oil pan (upper).
CAUTION:
Be careful not to damage the mating surfaces.
Do not insert a screwdriver, this will damage the mat-
ing surfaces.
28. Remove O-rings from bottom of cylinder block and oil pump.
29. Remove oil pan gaskets.
INSPECTION AFTER REMOVAL
Clean oil strainer if any object attached.
INSTALLATION
1. Install oil pan (upper) as follows:
SEM960F
PBIC0783E
PBIC1144E
PBIC1145E
EM-32
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OIL PAN AND OIL STRAINER
Revision: 2006 January2006 M35/M45
a. Use a scraper to remove old liquid gasket from mating surfaces.
CAUTION:
Do not scratch or damage the mating surfaces when clean-
ing off old liquid gasket.
Also remove old liquid gasket from mating surface of cylinder
block.
Remove old liquid gasket from the bolt holes and threads.
b. Install new oil pan gaskets.
Apply liquid gasket to oil pan gaskets as shown in the figure.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .
To install, align protrusion of oil pan gasket with notches of
front timing chain case and rear oil seal retainer.
Install oil pan gasket with smaller arc to front timing chain
case side.
c. Install new O-rings on the bottom of cylinder block and oil pump.
MEM108A
PBIC2630E
PBIC1145E
PBIC1144E
OIL PAN AND OIL STRAINER
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Revision: 2006 January2006 M35/M45
d. Apply a continuous bead of liquid gasket with the tube presser
[SST: WS39930000 ( — )] to the cylinder block mating sur-
face of oil pan (upper) to a limited portion as shown in the figure.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .
CAUTION:
For bolt holes with marks (5 locations), apply liquid
gasket outside the holes.
Apply a bead of 4.5 to 5.5 mm (0.177 to 0.217 in) in diame-
ter to area “A”.
Attaching should be done within 5 minutes after coating.
e. Install oil pan (upper).
CAUTION:
Install avoiding misalignment of both oil pan gaskets and O-rings.
Tighten mounting bolts in numerical order as shown in the fig-
ure.
There are two types of mounting bolts. Refer to the following
for locating bolts.
f. Tighten transmission joint bolts. Refer to AT-271, "
TRANSMISSION ASSEMBLY" .
2. Install oil strainer to oil pump.
3. Install baffle plate.
4. Install oil pan (lower) as follows:
a. Use scraper to remove old liquid gasket from mating surfaces.
Also remove old liquid gasket from mating surface of oil pan
(upper).
Remove old liquid gasket from the bolt holes and thread.
CAUTION:
Do not scratch or damage the mating surfaces when clean-
ing off old liquid gasket.M8
100 mm (3.97 in) : 5, 7, 8, 11
M8
25 mm (0.98 in) : Except the above
PBIC2300E
PBIC0783E
SEM958F