AT-182
MAIN POWER SUPPLY AND GROUND CIRCUIT
Revision: 2006 January2006 M35/M45
3. DETECT MALFUNCTIONING ITEM
Check the following.
Harness for short or open between battery and A/T assembly harness connector terminals 1, 2
Harness for short or open between push-button ignition switch and A/T assembly harness connector ter-
minal 6
10A fuse (No. 34, located in the fuse and fusible link block) and 10A fuse (No. 83, located in the IPDM E/
R)
Push-button ignition switch (Refer to PG-3, "POWER SUPPLY ROUTING CIRCUIT" )
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4. CHECK TCM GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect A/T assembly harness connector.
3. Check continuity between A/T assembly harness connector ter-
minals and ground.
If OK, check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
5. DETECT MALFUNCTIONING ITEM
Check the following.
The A/T assembly harness connector terminals for damage or loose connection with harness connector.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
6. PERFORM SELF-DIAGNOSIS
Perform self-diagnosis. Refer to AT- 9 2 , "
SELF-DIAGNOSTIC RESULT MODE" .
OK or NG
OK >>INSPECTION END
NG-1 >> Self-diagnosis does not activate: GO TO 7.
NG-2 >> DTC is displayed: Check the malfunctioning system. Refer to AT- 9 2 , "
SELF-DIAGNOSTIC
RESULT MODE" . Continuity should exist.
SCIA2106E
AT-184
CLOSED THROTTLE POSITION AND WIDE OPEN THROTTLE POSITION CIR-
CUIT
Revision: 2006 January2006 M35/M45
CLOSED THROTTLE POSITION AND WIDE OPEN THROTTLE POSITION CIR-
CUIT
PFP:18002
CONSULT-II Reference ValueNCS001PR
Diagnostic ProcedureNCS001PS
1. CHECK CAN COMMUNICATION LINE
Perform the self-diagnosis. Refer to AT- 9 2 , "
SELF-DIAGNOSTIC RESULT MODE" , AT- 1 0 3 , "Diagnostic Pro-
cedure without CONSULT-II" .
Is a malfunction in the CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT- 1 0 5 , "DTC U1000 CAN COMMUNICATION LINE" .
NO >> GO TO 2.
2. CHECK THROTTLE POSITION SIGNAL CIRCUIT
With CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “ECU INPUT SIGNALS” in “DATA MONITOR” mode for
“A/T” with CONSULT-II.
3. Depress accelerator pedal and read out the value of “CLSD THL
POS” and “W/O THL POS”.
OK or NG
OK >>INSPECTION END
NG >> Check the following. If NG, repair or replace damaged parts.
Perform the self-diagnosis for “ENGINE” with CONSULT-II. Refer to EC-137, "SELF-DIAG
RESULTS MODE" (for VQ35DE engine), EC-850, "SELF-DIAG RESULTS MODE" (for
VK45DE engine).
Open circuit or short to ground or short to power in harness or connectors.
Pin terminals for damage or loose connection with harness connector.
Item name Condition Display value
CLSD THL POSReleased accelerator pedal. ON
Fully depressed accelerator pedal. OFF
W/O THL POSFully depressed accelerator pedal. ON
Released accelerator pedal. OFF
Accelerator Pedal OperationMonitor Item
CLSD THL POS W/O THL POS
Released ON OFF
Fully depressed OFF ON
PCIA0070E
BRAKE SIGNAL CIRCUIT
AT-185
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Revision: 2006 January2006 M35/M45
BRAKE SIGNAL CIRCUITPFP:25320
CONSULT-II Reference ValueNCS001PT
Diagnostic ProcedureNCS001PU
1. CHECK CAN COMMUNICATION LINE
Perform the self-diagnosis. Refer to AT- 9 2 , "
SELF-DIAGNOSTIC RESULT MODE" , AT- 1 0 3 , "Diagnostic Pro-
cedure without CONSULT-II" .
Is a malfunction in the CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT-105, "DTC U1000 CAN COMMUNICATION LINE" .
NO >> GO TO 2.
2. CHECK STOP LAMP SWITCH CIRCUIT
With CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “ECU INPUT SIGNALS” in “DATA MONITOR” mode for
“A/T” with CONSULT-II.
3. Read out ON/OFF switching action of the “BRAKE SW”.
OK or NG
OK >>INSPECTION END
NG >> GO TO 3.
3. CHECK STOP LAMP SWITCH
Check continuity between stop lamp switch harness connector termi-
nals. Refer to AT-187, "
Wiring Diagram — AT — NONDTC" .
Check stop lamp switch after adjusting brake pedal — refer to
BR-6, "
BRAKE PEDAL" .
OK or NG
OK >> Check the following. If NG, repair or replace damaged
parts.
Harness for short or open between battery and stop lamp switch.
Harness for short or open between stop lamp switch and unified meter and A/C amp.
10A fuse (No.20, located in fuse block).
NG >> Repair or replace the stop lamp switch.
Item name Condition Display value
BRAKE SWDepressed brake pedal. ON
Released brake pedal. OFF
Item name Condition Display value
BRAKE SWDepressed brake pedal. ON
Released brake pedal. OFF
PCIA0070E
Condition Continuity
When brake pedal is depressed Yes
When brake pedal is released No
SCIA4782E
AT-186
A/T INDICATOR CIRCUIT
Revision: 2006 January2006 M35/M45
A/T INDICATOR CIRCUITPFP:24810
DescriptionNCS001PV
TCM sends the switch signals to unified meter and A/C amp. By CAN communication line. Then manual mode
switch position is indicated on the A/T indicator.
CONSULT-II Reference ValueNCS001PW
Diagnostic ProcedureNCS001PX
1. CHECK INPUT SIGNALS
With CONSULT-II
1. Start engine.
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II and read out the value of “GEAR”.
3. Drive vehicle in the manual mode, and confirm that the actual
gear position and the meter's indication of the position mutually
coincide when the selector lever is shifted to the “+ (up)” or “-
(down)” side (1st
5th gear).
OK or NG
OK >>INSPECTION END
NG >> Check the following.
A/T INDICATOR SYMPTOM CHART
Item name Condition Display value
GEAR During driving 1, 2, 3, 4, 5
PCIA0065E
Items Possible location of malfunction
The actual gear position does not change, or shifting into the
manual mode is not possible (no gear shifting in the manual mode
possible).
The A/T indicator is not indicated.Manual mode switch
Refer to AT- 1 6 7 , "
DTC P1815 MANUAL MODE SWITCH" .
A/T main system (Fail-safe function actuated)
Refer to AT- 9 2 , "SELF-DIAGNOSTIC RESULT MODE" .
The actual gear position changes, but the A/T indicator is not indi-
cated.Perform the self-diagnosis function.
Refer to AT- 9 2 , "SELF-DIAGNOSTIC RESULT MODE" .
The actual gear position and the indication on the A/T indicator do
not coincide.Perform the self-diagnosis function.
Refer to AT- 9 2 , "SELF-DIAGNOSTIC RESULT MODE" .
Only a specific position or positions is/are not indicated on the A/T
indicator.Check the unified meter and A/C amp.
Refer to DI-5, "
COMBINATION METERS" .
AT-228
SHIFT CONTROL SYSTEM
Revision: 2006 January2006 M35/M45
Checking of A/T PositionNCS001QO
1. Place selector lever in “P” position, and turn ignition switch ON (engine stop).
2. Make sure that selector lever can be shifted to other than “P” position when brake pedal is depressed.
Also make sure that selector lever can be shifted from “P” position only when brake pedal is depressed.
3. Move the selector lever and check for excessive effort, sticking, noise or rattle.
4. Confirm the selector lever stops at each position with the feel of engagement when it is moved through all
the positions. Check whether or not the actual position the selector lever is in matches the position shown
by the shift position indicator and the A/T body.
5. The method of operating the lever to individual positions cor-
rectly should be as shown in the figure.
6. When selector button is pressed in “P”, “R”, or “N” position with-
out applying forward/backward force to selector lever, check but-
ton operation for sticking.
7. Confirm the back-up lamps illuminate only when lever is placed
in the “R” position. Confirm the back-up lamps does not illumi-
nate when selector lever is pushed against “R” position in the
“P” or “N” position.
8. Confirm the engine can only be started with the selector lever in
the “P” and “N” positions. (With selector lever in the “P” position,
engine can be started even when selector lever is moved for-
ward and backward.)
9. Make sure that A/T is locked completely in “P” position.
10. When selector lever is set to manual shift gate, make sure that manual mode is displayed on combination
meter.
Shift selector lever to “+” and “-” sides, and check that set shift position changes.
SCIA6760E
ATC-1
AUTOMATIC AIR CONDITIONER
J AIR CONDITIONER
CONTENTS
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SECTION AT C
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AT C
Revision: 2006 January2006 M35/M45
AUTOMATIC AIR CONDITIONER
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 5
OPERATION PROCEDURE ................................. 5
Precautions for Procedures without Cowl Top Cover ..... 6
Precautions for Working with HFC-134a (R-134a) ..... 6
CONTAMINATED REFRIGERANT ....................... 7
General Refrigerant Precautions .............................. 7
Precautions for Refrigerant Connection ................... 7
ABOUT ONE-TOUCH JOINT ................................ 7
FEATURES OF NEW TYPE REFRIGERANT
CONNECTION .................................................... 10
O-RING AND REFRIGERANT CONNECTION ... 10
Precautions for Servicing Compressor ................... 12
Precautions for Service Equipment ........................ 13
RECOVERY/RECYCLING EQUIPMENT ............ 13
ELECTRICAL LEAK DETECTOR ....................... 13
VACUUM PUMP ................................................. 13
MANIFOLD GAUGE SET .................................... 13
SERVICE HOSES ............................................... 14
SERVICE COUPLERS ........................................ 14
REFRIGERANT WEIGHT SCALE ...................... 14
CHARGING CYLINDER ...................................... 14
Precautions for Leak Detection Dye ....................... 15
IDENTIFICATION ................................................ 15
IDENTIFICATION LABEL FOR VEHICLE ........... 15
PREPARATION ......................................................... 16
Special Service Tools ............................................. 16
HFC-134a (R-134a) Service Tools and Equipment ... 17
Commercial Service Tools ...................................... 19
REFRIGERATION SYSTEM ..................................... 20
Refrigerant Cycle ................................................... 20
REFRIGERANT FLOW ....................................... 20
FREEZE PROTECTION ..................................... 20
Refrigerant System Protection ............................... 20
REFRIGERANT PRESSURE SENSOR ............. 20
PRESSURE RELIEF VALVE ............................... 20Variable Displacement Compressor ....................... 21
GENERAL INFORMATION ................................. 21
DESCRIPTION .................................................... 22
Component Layout ................................................. 25
LUBRICANT .............................................................. 26
Maintenance of Lubricant Quantity in Compressor ... 26
LUBRICANT ........................................................ 26
LUBRICANT RETURN OPERATION .................. 26
LUBRICANT ADJUSTING PROCEDURE FOR
COMPONENTS REPLACEMENT EXCEPT
COMPRESSOR .................................................. 27
LUBRICANT ADJUSTING PROCEDURE FOR
COMPRESSOR REPLACEMENT ....................... 27
AIR CONDITIONER CONTROL ............................... 29
Description of Air Conditioner LAN Control System ... 29
System Construction .............................................. 29
OPERATION ........................................................ 30
TRANSMISSION DATA AND TRANSMISSION
ORDER ............................................................... 30
AIR MIX DOOR CONTROL (AUTOMATIC TEM-
PERATURE CONTROL) ..................................... 31
FAN SPEED CONTROL ...................................... 31
INTAKE DOOR CONTROL ................................. 31
MODE DOOR CONTROL ................................... 31
UPPER VENTILATOR DOOR CONTROL .......... 31
MAGNET CLUTCH CONTROL ........................... 32
SELF-DIAGNOSIS SYSTEM .............................. 32
Description of Control System ................................ 33
Control Operation ................................................... 33
DISPLAY SCREEN .............................................. 33
MULTIFUNCTION SWITCH ................................ 34
DISPLAY SCREEN .............................................. 34
MODE SWITCH (DRIVER SIDE) ........................ 34
MODE SWITCH (PASSENGER SIDE) ................ 34
TEMPERATURE CONTROL SWITCH (POTEN-
TIO TEMPERATURE CONTROL) (DRIVER
SIDE) ................................................................... 34
TEMPERATURE CONTROL SWITCH (POTEN-
TIO TEMPERATURE CONTROL) (PASSEN-
GER SIDE) .......................................................... 34
ATC-14
PRECAUTIONS
Revision: 2006 January2006 M35/M45
SERVICE HOSES
Be certain that the service hoses display the markings described
(colored hose with black stripe). All hoses must include positive shut-
off devices (either manual or automatic) near the end of the hoses
opposite to the manifold gauge.
SERVICE COUPLERS
Never attempt to connect HFC-134a (R-134a) service couplers to a
CFC-12 (R-12) A/C system. The HFC-134a (R-134a) couplers will
not properly connect to the CFC-12 (R-12) system. However, if an
improper connection is attempted, discharging and contamination
may occur.
REFRIGERANT WEIGHT SCALE
Verify that no refrigerant other than HFC-134a (R-134a) and speci-
fied lubricants have been used with the scale. If the scale controls
refrigerant flow electronically, the hose fitting must be 1/2
-16
ACME.
CHARGING CYLINDER
Using a charging cylinder is not recommended. Refrigerant may be vented into air from cylinder’s top valve
when filling the cylinder with refrigerant. Also, the accuracy of the cylinder is generally less than that of an
electrical scale or of quality recycle/recharge equipment.
RHA272D
Shut-off valve rotation A/C service valve
Clockwise Open
Counterclockwise Close
RHA273D
RHA274D
LUBRICANT
ATC-27
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Revision: 2006 January2006 M35/M45
LUBRICANT ADJUSTING PROCEDURE FOR COMPONENTS REPLACEMENT EXCEPT COM-
PRESSOR
After replacing any of the following major components, add the correct amount of lubricant to the system.
Amount of lubricant to be added:
*1: If the refrigerant leak is small, no addition of lubricant is needed.
LUBRICANT ADJUSTING PROCEDURE FOR COMPRESSOR REPLACEMENT
1. Before connecting recovery/recycling recharging equipment to vehicle, check recovery/recycling recharg-
ing equipment gauges. No refrigerant pressure should be displayed. If NG, recover refrigerant from equip-
ment lines.
2. Connect recovery/recycling recharging equipment to vehicle. Confirm refrigerant purity in supply tank
using recovery/recycling recharging equipment and refrigerant identifier. If NG, refer to ATC-7, "
CONTAM-
INATED REFRIGERANT" .
3. Confirm refrigerant purity in vehicle A/C system using recovery/recycling recharging equipment and refrig-
erant identifier. If NG, refer to ATC-7, "
CONTAMINATED REFRIGERANT" .
4. Discharge refrigerant into the refrigerant recovery/recycling equipment. Measure lubricant discharged into
the recovery/recycling equipment.
5. Drain the lubricant from the old (removed) compressor into a graduated container and recover the amount
of lubricant drained.
6. Drain the lubricant from the new compressor into a separate, clean container.
7. Measure an amount of new lubricant installed equal to amount drained from old compressor. Add this
lubricant to new compressor through the suction port opening.
8. Measure an amount of new lubricant equal to the amount recovered during discharging. Add this lubricant
to new compressor through the suction port opening.
9. If the liquid tank also needs to be replaced, add another 5 m (0.2 US fl oz., 0.2 Imp fl oz.) of lubricant at
this time.
Do not add this 5 m (0.2 US fl oz., 0.2 Imp fl oz.) of lubricant when replaces the compressor only.
Part replacedLubricant to be added to system
Remarks
Amount of lubricant
m (US fl oz., Imp fl oz.)
Evaporator 75 (2.5, 2.6) —
Condenser 35 (1.2, 1.2) —
Liquid tank 10 (0.3, 0.4) —
In case of refrigerant leak30 (1.0, 1.1) Large leak
—
Small leak
*1