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LT-54
HEADLAMP (FOR USA) - XENON TYPE -
Revision: 2006 January2006 M35/M45
34 LCombination
switch output 3ONLighting, turn, wiper
switch
(Wiper dial position 4)
Any of several con-
ditions below
Lighting switch 2ND
Lighting switch HI
beam (Operates only
HI beam switch)
Approx. 1.2V
OFF
Approx. 7.0 - 7.5V
35 SBCombination
switch output 2ONLighting, turn, wiper
switch
(Wiper dial position 4)
Any of several con-
ditions below
Lighting switch 2ND
Lighting switch
PASSING (Operates
only PASSING switch)
Approx. 1.2V
OFF
Approx. 7.0 - 7.5V
38 WIgnition switch
(ON) ON — Battery voltage
39 L CAN
H — — —
40 P CAN
L — — —
42 PBattery power
supplyOFF — Battery voltage
52 B Ground ON — Approx. 0V
55 WBattery power
supplyOFF — Battery voltage Te r m i n a l
No.Wire
colorSignal nameMeasuring condition
Reference value
Ignition
switchOperation or condition
PKIB4958J
PKIB4960J
PKIB4958J
PKIB4960J
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HEADLAMP (FOR USA) - XENON TYPE -
LT-55
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Terminals and Reference Values for IPDM E/RNKS003OR
How to Perform Trouble DiagnosesNKS003OS
1. Confirm the symptom or customer complaint.
2. Understand operation description and function description. Refer to LT- 4 3 , "
System Description" .
3. Perform the Preliminary Check. Refer to LT-55, "
Preliminary Check" .
4. Check symptom and repair or replace the cause of malfunction.
5. Does the headlamp operate normally? If YES, GO TO 6. If NO, GO TO 4.
6. INSPECTION END
Preliminary CheckNKS003OT
CHECK POWER SUPPLY AND GROUND CIRCUIT
1. CHECK FUSE
Check for blown fuses
Refer to LT-48, "Wiring Diagram — H/LAMP —" .
OK or NG
OK >> GO TO 2.
NG >> If fuse or fusible link is blown, be sure to eliminate cause of malfunction before installing new fuse
or fusible link. Refer to PG-3, "
POWER SUPPLY ROUTING CIRCUIT" .
Terminal
No.Wire
colorSignal nameMeasuring condition
Reference value
Ignition
switchOperation or condition
20 R Headlamp low (RH) ONLighting switch 2ND
positionOFF Approx. 0V
ON Battery voltage
27 BR Headlamp high (RH) ONLighting switch HIGH
or PASSING positionOFF Approx. 0V
ON Battery voltage
28 R/Y Headlamp high (LH) ONLighting switch HIGH
or PASSING positionOFF Approx. 0V
ON Battery voltage
30 R/B Headlamp low (LH) ONLighting switch 2ND
positionOFF Approx. 0V
ON Battery voltage
38 B Ground ON — Approx. 0V
49 L CAN
H — — —
50 P CAN
L — — —
51 B Ground ON — Approx. 0V
Unit Power source Fuse and fusible link No.
BCMBatteryF
21
Ignition switch ON or START position 1
Ignition switch ACC or ON position 6
IPDM E/R Battery71
72
74
76
78
86
Page 4483 of 5621
LT-56
HEADLAMP (FOR USA) - XENON TYPE -
Revision: 2006 January2006 M35/M45
2. CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect BCM connector.
3. Check voltage between BCM harness connector and ground.
OK or NG
OK >> GO TO 3.
NG >> Check harness for open or short between BCM and
fuse.
3. CHECK GROUND CIRCUIT
Check continuity between BCM harness connector and ground.
OK or NG
OK >> INSPECTION END
NG >> Check harness ground circuit.
Terminal Ignition switch position
(+)
(
)OFFACCON
BCM
connectorTerminal
M111
GroundApprox. 0VBattery
voltageBattery
voltage
38 Approx. 0V Approx. 0VBattery
voltage
M242Battery
voltageBattery
voltageBattery
voltage
55Battery
voltageBattery
voltageBattery
voltage
PKIA5204E
BCM connector Terminal
GroundContinuity
M2 52 Yes
SKIB5125E
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HEADLAMP (FOR USA) - XENON TYPE -
LT-63
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4. CHECK HEADLAMP INPUT SIGNAL
With CONSULT-II
1. Turn ignition switch OFF.
2. Disconnect front combination lamp RH and LH connector.
3. Select “IPDM E/R” on CONSULT-II, select “ACTIVE TEST” on “SELECT DIAG MODE” screen.
4. Select “LAMPS” on “SELECT TEST ITEM” screen.
5. Touch “HI” screen.
6. When headlamp high beam is operating, check voltage between
front combination lamp (RH and LH) harness connector and
ground. (Headlamp high beam repeats ON-OFF every 1 sec-
ond.)
Without CONSULT-II
1. Turn ignition switch OFF.
2. Disconnect front combination lamp connector.
3. Start auto active test. Refer to PG-24, "
Auto Active Test" .
4. When headlamp high beam is operating, check voltage between front combination lamp (RH and LH) har-
ness connector and ground.
OK or NG
OK >> GO TO 5.
NG >> GO TO 7.
5. CHECK HEADLAMP GROUND
1. Turn ignition switch OFF.
2. Check continuity between front headlamp (RH and LH) harness
connector and ground.
OK or NG
OK >> GO TO 6.
NG >> Repair harness or connector.
Terminal
Vo l ta g e (+)
(-)
Front combination lamp
connectorTerminal
RH E47 6
Ground Battery voltage
LH E54 6
Terminal
Vo l ta g e (+)
(-)
Front combination lamp
connectorTerminal
RH E47 6
Ground Battery voltage
LH E54 6
SKIB4749E
Front combination lamp
connectorTe r m i n a l
GroundContinuity
RH E47 2
Ye s
LH E54 2
SKIB4750E
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HEADLAMP (FOR USA) - XENON TYPE -
LT-65
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Headlamp High Beam Does Not Illuminate (One Side)NKS003OX
1. CHECK BULB
Check bulb of lamp which does not illuminate.
OK or NG
OK >> GO TO 2.
NG >> Replace headlamp bulb.
2. CHECK HEADLAMP INPUT SIGNAL
With CONSULT-II
1. Turn ignition switch OFF.
2. Disconnect front combination lamp RH or LH connector.
3. Select “IPDM E/R” on CONSULT-II. Select “ACTIVE TEST” on “SELECT DIAG MODE” screen.
4. Select “LAMPS” on “SELECT TEST ITEM” screen.
5. Touch “HI” screen.
6. When headlamp high beam is operating, check voltage between
front combination lamp RH or LH harness connector and
ground. (Headlamp high beam repeats ON-OFF every 1 sec-
ond.)
Without CONSULT-II
1. Turn ignition switch OFF.
2. Disconnect front combination lamp RH or LH connector.
3. Start auto active test. Refer to PG-24, "
Auto Active Test" .
4. When headlamp high beam is operating, check voltage between front combination lamp RH or LH har-
ness connector and ground.
OK or NG
OK >> GO TO 3.
NG >> GO TO 4.
Terminal
Vo l ta g e (+)
(-)
Front combination lamp
connectorTerminal
RH E47 6
Ground Battery voltage
LH E54 6
Terminal
Vo l ta g e (+)
(-)
Front combination lamp
connectorTerminal
RH E47 6
Ground Battery voltage
LH E54 6
SKIB4749E
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LT-68
HEADLAMP (FOR USA) - XENON TYPE -
Revision: 2006 January2006 M35/M45
4. CHECK HEADLAMP INPUT SIGNAL
With CONSULT-II
1. Turn ignition switch OFF.
2. Disconnect front combination lamp RH and LH connector.
3. Select “IPDM E/R” on CONSULT-II. Select “ACTIVE TEST” on “SELECT DIAG MODE” screen.
4. Select “LAMPS” on “SELECT TEST ITEM” screen.
5. Touch “LO” screen.
6. When headlamp low beam is operating, check voltage between
headlamp (RH and LH) harness connector and ground.
Without CONSULT-II
1. Turn ignition switch OFF.
2. Disconnect front combination lamp RH and LH connector.
3. Start auto active test. Refer to PG-24, "
Auto Active Test" .
4. When headlamp low beam is operating, check voltage between headlamp (RH and LH) harness connec-
tor and ground.
OK or NG
OK >> GO TO 5.
NG >> GO TO 6.
5. CHECK HEADLAMP GROUND
1. Turn ignition switch OFF.
2. Check continuity between front combination lamp (RH and LH)
harness connector and ground.
OK or NG
OK >> Check headlamp harness and connectors, ballasts (HID
control unit), and xenon bulbs. Refer to LT- 7 3 , "
Xenon
Headlamp Trouble Diagnosis" .
NG >> Repair harness or connector.
Terminal
Voltag e (+)
(-)
Front combination lamp
connectorterminal
RH E47 8
Ground Battery voltage
LH E54 8
Terminal
Voltag e (+)
(-)
Front combination lamp
connectorterminal
RH E47 8
Ground Battery voltage
LH E54 8
SKIB4758E
Front combination lamp
connectorTerminal
GroundContinuity
RH E47 4
Ye s
LH E54 4
SKIB4759E
Page 4497 of 5621

LT-70
HEADLAMP (FOR USA) - XENON TYPE -
Revision: 2006 January2006 M35/M45
Headlamp Low Beam Does Not Illuminate (One Side)NKS003P0
1. CHECK BULB
Check ballast (HID control unit) and xenon bulb of lamp which does not illuminate. Refer to LT- 7 3 , "
Xenon
Headlamp Trouble Diagnosis" .
OK or NG
OK >> GO TO 2.
NG >> Repair malfunctioning part.
2. CHECK HEADLAMP INPUT SIGNAL
With CONSULT-II
1. Turn ignition switch OFF.
2. Disconnect front combination lamp RH or LH connector.
3. Select “IPDM E/R” on CONSULT-II. Select “ACTIVE TEST” on “SELECT DIAG MODE” screen.
4. Select “LAMPS” on “SELECT TEST ITEM” screen.
5. Touch “LO” screen.
6. When headlamp low beam is operating, check voltage between
headlamp RH or LH harness connector and ground.
Without CONSULT-II
1. Turn ignition switch OFF.
2. Disconnect front combination lamp RH or LH connector.
3. Start auto active test. Refer to PG-24, "
Auto Active Test" .
4. When headlamp low beam is operating, check voltage between headlamp RH or LH harness connector
and ground.
OK or NG
OK >> GO TO 3.
NG >> GO TO 4.
Terminal
Voltage (+)
(-)
Front combination lamp
connectorterminal
RH E47 8
Ground Battery voltage
LH E54 8
Terminal
Voltage (+)
(-)
Front combination lamp
connectorterminal
RH E47 8
Ground Battery voltage
LH E54 8
SKIB4758E
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HEADLAMP (FOR USA) - XENON TYPE -
LT-73
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General Information for Xenon Headlamp Trouble DiagnosisNKS003P2
In most cases, malfunction of xenon headlamp - "does not illuminate", "flickers" or "dark" - is caused by a mal-
functioning xenon bulb. A HID control unit or lamp housing, however, may be a cause of malfunction. Be sure
to perform trouble diagnosis following the steps described below.
Caution:NKS003P3
Installation or removal of connector must be done with lighting switch OFF.
Disconnect the battery cable from the negative terminal or remove power fuse.
When the lamp is illuminated (when lighting switch is ON), never touch harness, HID control unit, inside of
lamp, or lamp metal parts.
To check illumination, temporarily install lamp in vehicle. Be sure to connect power at vehicle side connec-
tor.
If error can be traced directly to electrical system, first check for items such as blown fuses and fusible
links, broken wires or loose connectors, dislocated terminals, and improper connections.
Never work with wet hands.
Using a tester for HID control unit circuit trouble diagnosis is prohibited.
Disassembling HID control unit or harnesses (bulb socket harness, ECM harness) is prohibited.
Immediately after illumination, light intensity and color will fluctuate, but there is nothing wrong.
When bulb has come to end of its life, brightness will drop significantly, it will flash repeatedly, or light color
will turn reddish.
Xenon Headlamp Trouble DiagnosisNKS003P4
1. CHECK 1: XENON HEADLAMP LIGHTING
Install normal xenon bulb to corresponding xenon bulb headlamp, and check if lamp lights up.
OK or NG
OK >> Replace xenon bulb.
NG >> GO TO 2.
2. CHECK 2: XENON HEADLAMP LIGHTING
Install normal HID control unit to corresponding xenon headlamp, and check if lamp lights up.
OK or NG
OK >> Replace HID control unit.
NG >> GO TO 3.
3. CHECK 3: XENON HEADLAMP LIGHTING
Install normal xenon lamp housing assembly to corresponding xenon headlamp, and check if lamp lights up.
OK or NG
OK >> Replace xenon headlamp housing assembly. [Malfunction in starter (boosting circuit) in xenon
headlamp housing]
NG >> INSPECTION END