RSU-2
PRECAUTIONS
Revision: 2006 December 2006 FX35/FX45
PRECAUTIONSPFP:00001
CautionsNES000G0
When installing rubber bushings, final tightening must be carried out under unladen conditions with tires
on level ground. Oil will shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
Unladen conditions means that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
After servicing suspension parts, be sure to check wheel alignment.
Caulking nuts are not reusable. Always use new ones when installing. Since new caulking nuts are pre-
oiled, tighten as they are.
REAR SUSPENSION ASSEMBLY RSU-5
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Revision: 2006 December 2006 FX35/FX45
REAR SUSPENSION ASSEMBLYPFP:55020
On-Vehicle Inspection and ServiceNES000HU
Make sure the mounting conditions (looseness, back lash) of each component and component status (wear,
damage) are normal.
INSPECTION OF BALL JOINT END PLAY
Measure axial end play by installing and moving up/down with an
iron pry bar or something similar between suspension arm and axle.
CAUTION:
Be careful not to damage ball joint boot.
SHOCK ABSORBER INSPECTION
Check shock absorber for oil leakage, damage and replace if necessary.
Wheel Alignment InspectionNES000HV
DESCRIPTION
Measure wheel alignment under unladen conditions. “Unladen conditions” means that fuel, engine cool-
ant, and lubricant are full. Spare tire, jack, hand tools and mats in designated positions.
PRELIMINARY INSPECTION
Check tires for improper air pressure and wear.
Check road wheels for runout.
Check wheel bearing axial end play.
Check ball joint axial end play of suspension arm.
Check shock absorber operation.
Check each mounting point of axle and suspension for looseness and deformation.
Check each link, arm and member for cracks, deformation, and other damage.
Check vehicle posture.
GENERAL INFORMATION AND RECOMMENDATIONS
A four-wheel thrust alignment should be performed.
–This type of alignment is recommended for any NISSAN/INFINITI vehicle.
–The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel is
centered.
–The alignment rack itself should be capable of accepting any NISSAN/INFINITI vehicle.
–The rack should be checked to ensure that it is level.
Make sure the machine is properly calibrated.
–Your alignment equipment should be regularly calibrated in order to give correct information.
–Check with the manufacturer of your specific equipment for their recommended Service/Calibration
Schedule. Standard value
Axial end play : 0 mm (0 in)
SEIA0245J
SC-1
STARTING & CHARGING SYSTEM
K ELECTRICAL
CONTENTS
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SECTION SC
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Revision: 2006 December 2006 FX35/FX45
STARTING & CHARGING SYSTEM
PRECAUTIONS ..................................................... ..... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 2
PREPARATION ...................................................... ..... 3
Special Service Tools .......................................... ..... 3
Commercial Service Tools ................................... ..... 3
BATTERY ............................................................... ..... 4
How to Handle Battery ........................................ ..... 4
METHODS OF PREVENTING OVER-DIS-
CHARGE .......................................................... ..... 4
CHECKING ELECTROLYTE LEVEL ............... ..... 5
SPECIFIC GRAVITY CHECK .......................... ..... 5
CHARGING THE BATTERY ............................ ..... 6
Trouble Diagnoses with Battery Service Center .. ..... 7
Removal and Installation ..................................... ..... 7
REMOVAL ........................................................ ..... 7
INSTALLATION ................................................ ..... 7
STARTING SYSTEM ............................................. ..... 8
System Description ............................................. ..... 8
Wiring Diagram — START — .............................. ..... 9
VK45DE ENGINE MODELS ............................ ..... 9
VQ35DE ENGINE MODELS ............................ ... 10
Trouble Diagnosis with Starting/Charging System
Tester (Starting) ................................................... .... 11
DIAGNOSTIC PROCEDURE 1 ........................ ... 12
DIAGNOSTIC PROCEDURE 2 ........................ ... 13
MINIMUM SPECIFICATION OF CRANKING
VOLTAGE REFERENCING COOLANT TEM-
PERATURE ...................................................... ... 13
Removal and Installation ..................................... ... 14 VK45DE ENGINE MODELS .............................
... 14
VQ35DE ENGINE MODELS (2WD) ................. ... 15
VQ35DE ENGINE MODELS (AWD) ................. ... 16
Disassembly and Assembly ................................. ... 17
VK45DE ENGINE MODELS ............................. ... 17
VQ35DE ENGINE MODELS (2WD) ................. ... 18
VQ35DE ENGINE MODELS (AWD) ................. ... 19
INSPECTION AFTER DISASSEMBLY ............. ... 19
CHARGING SYSTEM ............................................ ... 20
System Description .............................................. ... 20
MALFUNCTION INDICATOR ........................... ... 20
Wiring Diagram — CHARGE — .......................... ... 21
VK45DE ENGINE MODELS ............................. ... 21
VQ35DE ENGINE MODELS ............................ ... 22
Trouble Diagnosis with Starting/Charging System
Tester (Charging) ................................................. ... 23
PRELIMINARY INSPECTION .......................... ... 24
DIAGNOSTIC PROCEDURE 1 ........................ ... 25
DIAGNOSTIC PROCEDURE 2 ........................ ... 25
DIAGNOSTIC PROCEDURE 3 ........................ ... 25
DIAGNOSTIC PROCEDURE 4 ........................ ... 26
Removal and Installation ..................................... ... 27
VK45DE ENGINE MODELS ............................. ... 27
VQ35DE ENGINE MODELS ............................ ... 28
Disassembly and Assembly ................................. ... 30
VK45DE ENGINE MODELS ............................. ... 30
VQ35DE ENGINE MODELS ............................ ... 31
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 32
Battery ................................................................. ... 32
Starter .................................................................. ... 32
Alternator ............................................................. ... 32
SC-4
BATTERY
Revision: 2006 December 2006 FX35/FX45
BATTERYPFP:AYBGL
How to Handle BatteryNKS0056P
CAUTION:
If it becomes necessary to start the engine with a booster battery and jumper cables, use a 12-volt
booster battery.
After connecting battery cables, ensure that they are tightly clamped to battery terminals for good
contact.
METHODS OF PREVENTING OVER-DISCHARGE
The following precautions must be taken to prevent over-discharging
a battery.
The battery surface (particularly its top) should always be kept
clean and dry.
The terminal connections should be clean and tight.
At every routine maintenance, check the electrolyte level.
This also applies to batteries designated as “low maintenance”
and “maintenance-free”.
When the vehicle is not going to be used over a long period of
time, disconnect the battery cable from the negative terminal.
Check the charge condition of the battery.
Periodically check the specific gravity of the electrolyte. Keep a
close check on charge condition to prevent over-discharge.
MEL040F
ELA0349D
MEL042F
SC-12
STARTING SYSTEM
Revision: 2006 December 2006 FX35/FX45
DIAGNOSTIC PROCEDURE 1
Check “B” Terminal Circuit
1. CHECK POWER SUPPLY FOR STARTER MOTOR “B” TERMINAL
1. Remove fuel pump fuse.
2. Crank or start the engine (where possible) until the fuel pressure is released.
3. Turn ignition switch OFF.
4. Make sure that the starter motor “B” terminal E313 terminal 2 connection is clean and tight.
5. Check voltage between starter motor “B” terminal E313 terminal 2 and ground.
OK or NG
OK >> GO TO 2.
NG >> Check harness between battery and starter motor for open circuit.
2. CHECK BATTERY CABLE CONNECTION (VOLTAGE DROP TEST)
Check voltage between starter motor “B” terminal E313 terminal 2
and battery positive terminal.
OK or NG
OK >> GO TO 3.
NG >> Check harness between battery and starter motor for poor continuity.
3. CHECK STARTER MOTOR GROUND CIRCUIT (VOLTAGE DROP TEST)
1. Turn ignition switch OFF.
2. Check voltage between starter motor case and battery negative terminal.
OK or NG
OK >> “B” terminal circuit is OK. Further inspection necessary. Refer to SC-11, "
Trouble Diagnosis with Starting/Charg-
ing System Tester (Starting)" .
NG >> Check starter motor case and ground for poor continuity.
*1 For battery testing, use Battery Ser-
vice Center (J-48087). For details
and operating instructions, refer to
Technical Service Bulletin and/or
Battery Service Center User Guide. *2
SC-13, "MINIMUM SPECIFICATION
OF CRANKING VOLTAGE REFER-
ENCING COOLANT TEMPERA-
TURE"
*3SC-12, "Check “B” Terminal Circuit"
*4SC-13, "Check “S” Connector Cir-
cuit"
2 – Ground : Battery voltage
PKIB8793E
2 – Battery positive terminal
When ignition switch is in START
position : Less than 0.5 V
PKIB8794E
Starter motor case – Battery negative terminal
When ignition switch is in
START position : Less than 0.2 V
PKIB8795E
STARTING SYSTEM SC-13
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Revision: 2006 December 2006 FX35/FX45
DIAGNOSTIC PROCEDURE 2
Check “S” Connector Circuit
1. CHECK POWER SUPPLY FOR STARTER MOTOR “S” TERMINAL
1. Remove fuel pump fuse.
2. Crank or start the engine (where possible) until the fuel pressure is released.
3. Turn ignition switch OFF.
4. Disconnect starter motor connector.
5. Check voltage between starter motor harness connector E312 (VK45DE) or F33 (VQ35DE) terminal 1 and ground.
OK or NG
OK >> “S” connector circuit is OK. Further inspection neces- sary. Refer to SC-11, "
Trouble Diagnosis with Starting/
Charging System Tester (Starting)" .
NG >> Check the following.
40A fusible link (letter F , located in fuse and fusible link box)
Ignition switch
Starter relay (within the IPDM E/R)
Harness for open or short
MINIMUM SPECIFICATION OF CRANKING VOLTAGE REFERENCING COOLANT TEMPERA-
TURE
1 – Ground
When ignition switch is in
START position : Battery voltage
PKIB8796E
Engine coolant temperature Voltage [V]
− 30 °C to −20 °C ( −22 °F to −4°F) 8.4
− 19 °C to −10 °C ( −2°F to 14 °F) 8.9
− 9°C to 0 °C (16 °F to 32 °F) 9.3
More than 1 °C (More than 34 °F) 9.7
STARTING SYSTEM SC-19
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Revision: 2006 December 2006 FX35/FX45
VQ35DE ENGINE MODELS (AWD)
INSPECTION AFTER DISASSEMBLY
Pinion/Clutch Check
1. Inspect pinion teeth.
Replace pinion if teeth are worn or damaged. (Also check condition of ring gear teeth.)
2. Inspect reduction gear teeth.
Replace reduction gear if teeth are worn or damaged. (Also check condition of armature shaft gear
teeth.)
3. Check to see if pinion locks in one direction and rotates smoothly in the opposite direction.
If it locks or rotates in both directions, or unusual resistance is evident, replace.
1. Magnetic switch assembly 2. Dust cover kit 3. Shift lever set
4. Center bracket (A) 5. Yoke assembly 6. Armature assembly
7. Brush holder assembly 8. Thrust washer 9. Rear cover assembly
10. Shaft gear assembly 11. Packing 12. Thrust washer
13. Center bracket (P) 14. E-ring 15. Pinion assembly
16. Ball bearing 17. Caul 18. Gear case assembly
: N·m (kg-m, in-lb) (H): High-temperature grease point
PKIB8805E
SC-26
CHARGING SYSTEM
Revision: 2006 December 2006 FX35/FX45
2. CHECK ALTERNATOR “S” TERMINAL CIRCUIT
1. Disconnect alternator connector.
2. Check voltage between alternator harness connector E311 (VK45DE) or F26 (VQ35DE) terminal 4 and ground.
OK or NG
OK >> Go to SC-23, "Trouble Diagnosis with Starting/Charging
System Tester (Charging)" .
NG >> Harness for open between alternator and fuse.
DIAGNOSTIC PROCEDURE 4
Check “B” Terminal Circuit
1. CHECK “B” TERMINAL CONNECTION
1. Turn ignition switch OFF.
2. Check if “B” terminal is clean and tight.
OK or NG
OK >> GO TO 2.
NG >> Repair “B” terminal connection. Confirm repair by performing complete Starting/Charging system
test. Refer to Technical Service Bulletin.
2. CHECK ALTERNATOR “B” TERMINAL CIRCUIT
Check voltage between alternator “B” terminal E307 terminal 1 and
ground.
OK or NG
OK >> GO TO 3.
NG >> Check the following.
Harness for open between alternator and fusible link
(VK45DE and VQ35DE AWD)
Harness for open between alternator and battery
(VQ35DE 2WD)
3. CHECK “B” TERMINAL CONNECTION (VOLTAGE DROP TEST)
1. Start engine.
2. When engine running at idle and warm, check voltage between alternator “B” terminal E307 terminal 1 and battery positive ter-
minal.
OK or NG
OK >> Go to SC-23, "Trouble Diagnosis with Starting/Charging
System Tester (Charging)" .
NG >> Check harness between battery and alternator for poor continuity.
4 – Ground : Battery voltage
SKIB8494E
1 – Ground : Battery voltage
PKIB8809E
1 – Battery positive terminal : Less than 0.2 V
PKIB8810E