EM-182
[VK45DE]
INTAKE MANIFOLD
Revision: 2006 December 2006 FX35/FX45
INSPECTION AFTER REMOVAL
Surface Distortion
Check the surface distortion of both the intake manifold (upper
and lower) mating surfaces with straightedge and feeler gauge.
If it exceeds the limit, replace intake manifolds (lower and/or
upper).
INSTALLATION
Note the following, and install in the reverse order of removal.
Intake Manifold (Lower)
Tighten in numerical order as shown in the figure.
There are two types of mounting bolts. Refer to the following for
locating bolts.
Intake Manifold (Upper)
Tighten in numerical order as shown in the figure.
Electric Throttle Control Actuator
Install gasket with its directional protrusion set up/downward.
Tighten mounting bolts of electric throttle control actuator equally and diagonally in several steps.
After installation perform procedure in EM-182, "INSPECTION AFTER INSTALLATION" .
Water Hose
Insert hose by 27 to 32 mm (1.06 to 1.26 in) from connector end.
Vacuum Hose
Refer to EC-768, "Vacuum Hose Drawing" .
INSPECTION AFTER INSTALLATION
Perform the “Throttle Valve Closed Position Learning” when harness connector of electric throttle control
actuator is disconnected. Refer to EC-744, "
Throttle Valve Closed Position Learning" .
Perform the “Idle Air Volume Learning” and “Throttle Valve Closed Position Learning” when electric throt-
tle control actuator is replaced. Refer to EC-744, "
Idle Air Volume Learning" .
Limit : 0.1 mm (0.004 in)
PBIC0016E
: Engine front
M8
× 90 mm (3.54 in) : 7, 8
M8 × 35 mm (1.38 in) Except the above
PBIC3298E
: Engine front
PBIC3297E
EM-200
[VK45DE]
ROCKER COVER
Revision: 2006 December 2006 FX35/FX45
ROCKER COVERPFP:13264
ComponentsNBS003I9
Removal and InstallationNBS003IA
REMOVAL
1. Remove engine cover with power tool. Refer to EM-173, "ENGINE ROOM COVER" .
2. Release the fuel pressure. Refer to EC-746, "
FUEL PRESSURE RELEASE" .
3. Refer to the following for incidental works related to left bank.
a. Remove air duct (inlet), air cleaner case and mass air flow sensor assembly, air duct and resonator assembly. Refer to EM-177, "
AIR CLEANER AND AIR DUCT" .
b. Move harness on upper rocker cover and its peripheral aside.
c. Remove harness brackets from camshaft bracket (No. 6). Refer to EM-215, "
CAMSHAFT" .
d. Remove electric throttle control actuator. Refer to EM-179, "
INTAKE MANIFOLD" .
e. Remove ignition coil. Refer to EM-191, "
IGNITION COIL" .
f. Remove PCV hose from PCV valve.
4. Refer to the following for incidental works related to right bank.
a. Move harness on upper rocker cover and its peripheral aside.
b. Remove ignition coil EM-191, "
IGNITION COIL" .
c. Remove PCV hose from PCV valve.
5. Remove PCV valves and O-rings from rocker covers (right and left bank), if necessary.
6. Remove oil filler cap and oil catcher from rocker cover (right bank), if necessary.
1. Rocker cover (left bank) 2. PCV valve 3. O-ring
4. Rocker cover gasket (left bank) 5. Rocker cover (right bank) 6. PCV valve
7. O-ring 8. Oil filler cap 9. Oil catcher
10. Rocker cover gasket (right bank)
PBIC2353E
PRECAUTIONS GI-7
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Revision: 2006 December 2006 FX35/FX45
Precautions for Fuel (Unleaded Premium Gasoline Required)NAS00063
Use unleaded premium gasoline with an octane rating of at least 91 AKI (Anti-Knock Index) number (Research
octane number 96).
If unleaded premium gasoline is not available, unleaded regular gasoline with an octane rating of at least 87
AKI number (Research octane number 91) can be used, but only under the following precautions:
have the fuel tank filled only partially with unleaded regular gasoline, and fill up with unleaded premium
gasoline as soon as possible.
avoid full throttle driving and abrupt acceleration.
However, for maximum vehicle performance, the use of unleaded premium gasoline is recommended.
CAUTION:
Do not use leaded gasoline. Using leaded gasoline will damage the three way catalyst. Do not use E-85
fuel (85% fuel ethanol, 15% unleaded gasoline) unless the vehicle is specifically designed for E-85 fuel
(i.e. Flexible Fuel Vehicle - FFV models). Using a fuel other than that specified could adversely affect
the emission control devices and systems, and could also affect the warranty coverage validity.
Precautions for Multiport Fuel Injection System or Engine Control SystemNAS00064
Before connecting or disconnecting any harness connector for
the multiport fuel injection system or ECM:
Turn ignition switch to “OFF” position.
Disconnect negative battery terminal.
Otherwise, there may be damage to ECM.
Before disconnecting pressurized fuel line from fuel pump to
injectors, be sure to release fuel pressure.
Be careful not to jar components such as ECM and mass air
flow sensor.
Precautions for HosesNAS00065
HOSE REMOVAL AND INSTALLATION
To prevent damage to rubber hose, do not pry off rubber hose
with tapered tool or screwdriver.
To reinstall the rubber hose securely, make sure that hose inser-
tion length and orientation is correct. (If tube is equipped with
hose stopper, insert rubber hose into tube until it butts up
against hose stopper.)
SGI787
SMA019D
SMA020D
GI-52
TERMINOLOGY
Revision: 2006 December 2006 FX35/FX45
TERMINOLOGYPFP:00011
SAE J1930 Terminology List NAS00070
All emission related terms used in this publication in accordance with SAE J1930 are listed. Accordingly, new
terms, new acronyms/abbreviations and old terms are listed in the following chart.
NEW TERM NEW ACRONYM /
ABBREVIATION OLD TERM
Air cleaner ACL Air cleaner
Barometric pressure BARO ***
Barometric pressure sensor-BCDD BAROS-BCDD BCDD
Camshaft position CMP ***
Camshaft position sensor CMPS Crank angle sensor
Canister *** Canister
Carburetor CARB Carburetor
Charge air cooler CAC Intercooler
Closed loop CL Closed loop
Closed throttle position switch CTP switch Idle switch
Clutch pedal position switch CPP switch Clutch switch
Continuous fuel injection system CFI system ***
Continuous trap oxidizer system CTOX system ***
Crankshaft position CKP ***
Crankshaft position sensor CKPS ***
Data link connector DLC ***
Data link connector for CONSULT-II DLC for CONSULT-II Diagnostic connector for CONSULT-II
Diagnostic test mode DTM Diagnostic mode
Diagnostic test mode selector DTM selector Diagnostic mode selector
Diagnostic test mode I DTM I Mode I
Diagnostic test mode II DTM II Mode II
Diagnostic trouble code DTC Malfunction code
Direct fuel injection system DFI system ***
Distributor ignition system DI system Ignition timing control
Early fuel evaporation-mixture heater EFE-mixture heater Mixture heater
Early fuel evaporation system EFE system Mixture heater control
Electrically erasable programmable read
only memory EEPROM ***
Electronic ignition system EI system Ignition timing control
Engine control EC ***
Engine control module ECM ECCS control unit
Engine coolant temperature ECT Engine temperature
Engine coolant temperature sensor ECTS Engine temperature sensor
Engine modification EM ***
Engine speed RPM Engine speed
Erasable programmable read only memory EPROM ***
Evaporative emission canister EVAP canister Canister
Evaporative emission system EVAP system Canister control solenoid valve
Exhaust gas recirculation valve EGR valve EGR valve
GI-54
TERMINOLOGY
Revision: 2006 December 2006 FX35/FX45
Nonvolatile random access memory NVRAM ***
On board diagnostic system OBD system Self-diagnosis
Open loop OL Open loop
Oxidation catalyst OC Catalyst
Oxidation catalytic converter system OC system ***
Oxygen sensor O2S Exhaust gas sensor
Park position switch *** Park switch
Park/neutral position switch PNP switch Park/neutral switch
Inhibitor switch
Neutral position switch
Periodic trap oxidizer system PTOX system ***
Positive crankcase ventilation PCV Positive crankcase ventilation
Positive crankcase ventilation valve PCV valve PCV valve
Powertrain control module PCM ***
Programmable read only memory PROM ***
Pulsed secondary air injection control sole-
noid valve PAIRC solenoid valve AIV control solenoid valve
Pulsed secondary air injection system PAIR system Air induction valve (AIV) control
Pulsed secondary air injection valve PAIR valve Air induction valve
Random access memory RAM ***
Read only memory ROM ***
Scan tool ST ***
Secondary air injection pump AIR pump ***
Secondary air injection system AIR system ***
Sequential multiport fuel injection system SFI system Sequential fuel injection
Service reminder indicator SRI ***
Simultaneous multiport fuel injection sys-
tem *** Simultaneous fuel injection
Smoke puff limiter system SPL system ***
Supercharger SC ***
Supercharger bypass SCB ***
System readiness test SRT ***
Thermal vacuum valve TVV Thermal vacuum valve
Three way catalyst TWC Catalyst
Three way catalytic converter system TWC system ***
Three way + oxidation catalyst TWC + OC Catalyst
Three way + oxidation catalytic converter
system TWC + OC system ***
Throttle body TB Throttle chamber
SPI body
Throttle body fuel injection system TBI system Fuel injection control
Throttle position TP Throttle position
Throttle position sensor TPS Throttle sensor
Throttle position switch TP switch Throttle switch
Torque converter clutch solenoid valve TCC solenoid valve Lock-up cancel solenoid
Lock-up solenoid
NEW TERM
NEW ACRONYM /
ABBREVIATION OLD TERM
TERMINOLOGY GI-55
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Revision: 2006 December 2006 FX35/FX45
***: Not applicable Transmission control module TCM A/T control unit
Turbocharger TC Turbocharger
Vehicle speed sensor VSS Vehicle speed sensor
Volume air flow sensor VAFS Air flow meter
Warm up oxidation catalyst WU-OC Catalyst
Warm up oxidation catalytic converter sys-
tem WU-OC system ***
Warm up three way catalyst WU-TWC Catalyst
Warm up three way catalytic converter sys-
tem WU-TWC system ***
Wide open throttle position switch WOTP switch Full switch NEW TERM
NEW ACRONYM /
ABBREVIATION OLD TERM
IDX-3
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ALPHABETICAL INDEX
C
Camshaft inspection(VK45DE) ........................ EM-216
Camshaft inspection(VQ35DE) ......................... EM-85
Camshaft position sensor (PHASE) EC-368, EC-1037
Camshaft(VK45DE) ......................................... EM-215
Camshaft(VQ35DE) ........................................... EM-83
CAN .................................................................. DI-108
CAN - Wiring diagram ......... EC-157, EC-820, AT-105,
LAN-29
, LAN-49, LAN-69, LAN-91, LAN-117, LAN-139,
LAN-163
CAN (Controller Area Network) . BL-24, BL-57, BL-95,
BL-184
, GW-20, GW-68, RF-12, SE-16
CAN communication EC-38, EC-156, EC-159, EC-819,
EC-822
, AT-33, AT-104, TF-13, TF-32, WT-12, BL-24,
BL-57
, BL-95, BL-184, GW-20, GW-68, RF-12, SE-16
Canister-See EVAP canister ............... EC-42, EC-702
Center bearing assembly (propeller shaft) ........ PR-13
Center bearing disassembly (propeller shaft) .... PR-12
CHARGE - Wiring diagram ................................ SC-21
Charging system ................................................ SC-20
Chassis and body maintenance ........................ MA-29
CHIME - Wiring diagram ..................................... DI-61
Circuit breaker ................................................... PG-16
Clock ................................................................. DI-114
CLOCK - Wiring diagram .................................. DI-114
Closed loop control .............................. EC-32, EC-692
Closed loop control (Bank 1) ........... EC-494, EC-1168
Closed loop control (Bank 2) ........... EC-494, EC-1168
Collision diagnosis ........................................... SRS-50
Combination lamp, rear, removal and installation ........
LT-154
Combination meter ............................................... DI-5
Combination meter removal and installation - See
Instrument panel .................................................. IP-11
COMM - Wiring diagram ...................... AV-64, AV-108
COMPAS - Wiring diagram ............................... DI-112
Compass .......................................................... DI-109
Component Location (auto A/C) ...................... ATC-42
Compression pressure(VK45DE) .................... EM-232
Compression pressure(VQ35DE) .................... EM-101
Compressor clutch removal and installation .. ATC-142
Compressor special service tool ...................... ATC-17
Condenser ..................................................... ATC-153
Connecting rod bearing clearance(VK45DE) .. EM-272
Connecting rod bushing clearance .................. EM-143
Connecting rod bushing clearance(VK45DE) .. EM-267
Connecting rod(VK45DE) ................................ EM-267
Connecting rod(VQ35DE) ................................ EM-141
Console box - See Instrument panel ................... IP-10
CONSULT for VDC ......................................... BRC-24
CONSULT-II for engine ................................... EC-119
CONSULT-II Reference value (A/T) .................. AT-90
Control units (terminal arrangement) ................. PG-75
Control valve (A/T) ............................................. AT-38
Controller Area Network (CAN) . BL-24, BL-57, BL-95,
BL-184
, GW-20, GW-68, RF-12, SE-16
Converter housing installation ............ AT-268, AT-272
COOL/F - Wiring diagram ................ EC-501, EC-1175
Coolant replacement(VQ35DE) ........................ MA-15
Cooling circuit (engine)(VK45DE) ..................... CO-36
Cooling circuit (engine)(VQ35DE) ...................... CO-9
Cooling fan motor ............................ EC-508, EC-1182
Cooling fan(VK45DE) ....................................... CO-49
Cooling fan(VQ35DE) ....................................... CO-21
Cowl top .............................................................. EI-23
Cowl top cover .................................................... EI-23
Crankcase ventilation system - See Positive crankcase
ventilation ............................................. EC-51
, EC-711
Crankshaft position sensor (POS) ... EC-361, EC-1030
Crankshaft(VK45DE) ...................................... EM-249
Crankshaft(VQ35DE) ...................................... EM-141
Crash zone sensor .......................................... SRS-46
Cylinder block boring(VK45DE) ...................... EM-270
Cylinder block(VK45DE) ................................. EM-248
Cylinder block(VQ35DE) ................................. EM-123
Cylinder head bolt tightening(VK45DE) .......... EM-234
Cylinder head bolt tightening(VQ35DE) .......... EM-104
Cylinder head(VK45DE) ................................. EM-232
Cylinder head(VQ35DE) ................................. EM-101
D
D/LOCK - Wiring diagram ....................... BL-26
, BL-32
Diagnosis sensor unit ..................................... SRS-49
Diagnostic trouble code (DTC) for OBD system EC-15,
EC-676
, EC-719
Diagnostic trouble code (DTC) inspection priority chart
EC-94
Direct clutch solenoid valve ............... AT-154, AT-156
Display and amp.assembly ............... ATC-50, ATC-62
Door glass ........................................... GW-58, GW-62
Door glass Fitting Adjustment(Front) ................ GW-60
Door lock .......................................................... BL-152
Door mirror ........................................................ GW-92
Door trim ............................................................. EI-35
Door, front ........................................... BL-148, GW-58
Door, rear ............................................ BL-148, GW-62
Drive belt inspection ......................................... MA-22
Drive belt inspection(VQ35DE) ......................... MA-14
Drive belt(VK45DE) ........................................ EM-174
Drive belt(VQ35DE) .......................................... EM-15
Drive shaft ......................................................... MA-38
Drive shaft (rear) ............................................... RAX-9
Driver air bag .................................................. SRS-38
Duct and grilles .............................................. ATC-133
E
ECM input/output signal ................................... EC-110
ECM power supply ............ EC-477, EC-812, EC-1142
ECM/PW - Wiring diagram ............... EC-478, EC-1143
ECTS - Wiring diagram ...................... EC-212, EC-881
Electric sunroof .................................................. RF-10
Electric throttle control actuator ........ EC-562, EC-573,
EC-1240
, EC-1252
Electric throttle control actuator (VK45DE) ..... EM-179
Electric throttle control actuator (VQ35DE) ....... EM-19
IDX-7
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Removal and installation (A/T) ...........
AT-266, AT-269
Removal and installation (Transfer) .................... TF-44
Revolution sensor (A/T) ...................... AT-118, AT-259
Rocker cover(VK45DE) ................................... EM-200
Rocker cover(VQ35DE) ..................................... EM-51
RP/SEN - Wiring diagram ................ EC-663, EC-1342
S
SAE J1979 - Service $01 - 09 ........... EC-130
, EC-714
Seal - See Exterior .............................................. EI-27
Seat belt inspection ............................................. SB-7
Seat belt, front ..................................................... SB-4
Seat, rear ......................................................... SE-105
Self-diagnosis (Transfer) .................................... TF-22
Self-diagnostic results ....................................... EC-71
SEN/PW - Wiring diagram ............... EC-485, EC-1150
SHIFT - Wiring diagram ................................... AT-233
Shift lock system .............................................. AT-232
Shift schedule .................................................. AT-359
Shock absorber (rear) ....................................... RSU-9
Side air bag (satellite) sensor .......................... SRS-47
Side curtain air bag .......................................... SRS-44
Side trim .............................................................. EI-37
SMJ (super multiple junction) ............................ PG-77
SNOW MODE SW ........................... EC-667, EC-1346
SNOWSW - Wiring diagram ............ EC-668, EC-1347
Spark plug replacement ..................................... MA-27
Spark plug replacement(VQ35DE) .................... MA-20
Spark plug(VK45DE) ....................................... EM-192
Spark plug(VQ35DE) ......................................... EM-43
Specification value ............................. EC-138, EC-801
Speedometer ........................................................ DI-5
Spiral cable ...................................................... SRS-40
SROOF - Wiring diagram ..................... BL-166, RF-13
SRS - See Supplemental Restraint System ...... SRS-5
SRS - Wiring diagram ...................................... SRS-12
SRS Trouble diagnoses ..................................... SRS-8
Stabilizer bar (rear) ......................................... RSU-16
Stall test (A/T) .................................................... AT-53
Standardized relay ............................................. PG-79
START - Wiring diagram ..................................... SC-9
Starter .................................................................. SC-8
Starting system .................................................... SC-8
Steering gear and linkage inspection ................ MA-36
Steering linkage ................................................. PS-17
Steering wheel and column ................... PS-10, PS-12
Steering wheel turning force .............................. PS-10
Stop lamp switch ............................. EC-551, EC-1229
STSIG - Wiring diagram .................................. AT-108
Sun roof, electric ................................................ RF-10
Sunload sensor ............................. ATC-109, ATC-118
Sunroof .................................................. RF-10, RF-23
Supplemental Restraint System ........................ SRS-5
Supplemental restraint system - Wiring diagram ..........
SRS-12
Suspension ........................................................ MA-37
Symbols and abbreviations ..................... GI-11, GI-24
Symptom matrix chart ........................................ EC-97
System readiness test (SRT) code ...... EC-60, EC-720
T
Tachometer ........................................................... DI-5
TCM circuit diagram ........................................... AT-52
TCM inspection table ......................................... AT-89
Thermostat(VK45DE) ....................................... CO-53
Thermostat(VQ35DE) ....................................... CO-27
Three way catalyst function (Bank 1) EC-377, EC-1044
Three way catalyst function (Bank 2) EC-377, EC-1044
Three way catalyst precautions ............................ GI-5
Three way catalyst(VK45DE) .......................... EM-183
Three way catalyst(VQ35DE) ........................... EM-26
Throttle control motor ....................... EC-568, EC-1247
Throttle control motor relay .............. EC-556, EC-1234
Throttle position sensor (TPS) .......... EC-215, EC-339,
EC-510
, EC-512, EC-589, EC-885, EC-1008, EC-1183,
EC-1185
, EC-1268
Throttle valve closed position learning . EC-84, EC-744
Tie-rod ............................................................... PS-17
Timing chain(VK45DE) ................................... EM-203
Timing chain(VQ35DE) ..................................... EM-64
Tire rotation ............................................. WT-9, MA-35
Top tether strap child restraint ........................... SB-11
Torque converter installation AT-267, AT-268, AT-272
Torque convertor clutch solenoid valve AT-125, AT-127
TPS1 - Wiring diagram .................... EC-341, EC-1010
TPS2 - Wiring diagram ...................... EC-217, EC-887
TPS3 - Wiring diagram .................... EC-591, EC-1270
Traction control system circuit (engine) .......... EC-495,
EC-496
Transfer control unit inspection table ................. TF-20
Transverse link (front) ...................................... FSU-14
TRNSCV - Wiring diagram ............................... BL-227
Trouble diagnoses .............................................. GI-12
Two trip detection logic ........................ EC-54, EC-714
Tyre pressure monitoring system - trouble diagnoses ..
WT-13
Tyre pressure monitoring system - wiring diagram .......
WT-14
U
Unified meter and A/C amp. ............................... DI-28
V
Vacuum hose (brake system) ............................ BR-17
Vacuum hose drawing (Engine control) ........... EC-107
Valve clearance(VK45DE) .............................. EM-222
Valve clearance(VQ35DE) ................................ EM-93
Valve guide ..................................................... EM-108
Valve guide(VK45DE) ..................................... EM-239
Valve lifter ......................................................... EM-87
Valve seat(VK45DE) ....................................... EM-241
Valve seat(VQ35DE) ...................................... EM-110
Valve spring(VK45DE) .................................... EM-242
Valve spring(VQ35DE) ................................... EM-111