ACS-34
[ICC]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
Revision: 2006 December 2006 FX35/FX45
RELEASE SW NC
[ON/OFF] ×× Indicates [ON/OFF] status as judged from release switch signal.
ON when brake is not depressed.
OFF when brake is depressed.
IDLE SW
[ON/OFF] ×× Indicates [ON/OFF] status of idle switch read from ICC unit
through CAN communication (ECM transmits ON/OFF status
through CAN communication).
GEAR
[1, 2, 3, 4, 5] ×× Indicates AT gear position read from ICC unit through CAN com-
munication (TCM transmits gear position through CAN commu-
nication).
BUZZER O/P
[ON/OFF] × Indicates [ON/OFF] status of ICC warning chime output.
ICC WARNING × NOTE:
This item is displayed, but cannot monitor.
VHCL SPD AT
[km/h] or [mph] × Indicates vehicle speed calculated from AT vehicle speed sen-
sor read from ICC unit through CAN communication (TCM
transmits AT vehicle speed sensor signal through CAN commu-
nication).
PRESS SENS
[bar] ×××
Indicates brake fluid pressure value calculated from signal volt-
age of pressure sensor.
PRESS SENS 2 ×× NOTE:
This item is displayed, but cannot monitor.
D RANGE SW
[ON/OFF] ×× Indicates [ON/OFF] status of “D” position read from ICC unit
through CAN communication (TCM transmits ON/OFF condition
of “D” position through CAN communication).
A/T OD OFF
[ON/OFF] × Indicates [ON/OFF] status of OD cancel output under control.
NP RANGE SW
[ON/OFF] ×× Indicates PNP switch signal read from ICC unit through CAN
communication (TCM transmits PNP switch signal through CAN
communication).
DISTANCE × NOTE:
This item is displayed, but cannot monitor.
RELATIVE SPD × NOTE:
This item is displayed, but cannot monitor.
STP LMP DRIVE
[ON/OFF] ××
Indicates [ON/OFF] status of brake hold relay drive output.
TURN SIGNAL ×× NOTE:
This item is displayed, but cannot monitor.
Monitored Item
[unit] ECU INPUT
SIGNALS MAIN
SIGNALS SELEC-
TION FROM MENU Description
ACS-42
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: 2006 December 2006 FX35/FX45
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMSPFP:00000
Diagnostic Trouble Code (DTC) ChartNKS003F3
× : Applicable
DTC No. CONSULT-II
screen terms ICC
system
warning lamp Fail-safe
Malfunctions detected where... Refer-
ence
page
Vehicle-
to-
vehicle
distance
control mode Conven-
tional
(fixed
speed) cruise
control
mode Brake
assist
(with
preview
function)
11 CONTROL UNIT ××××
ICC unit internal malfunctionACS-44
20 CAN COMM CIRCUIT ××××ICC unit detected CAN communi-
cation malfunction. ACS-44
31 POWER SUPPLY CIR
××××ICC unit power supply voltage is
excessively low (less than 8 V). ACS-44
34 POWER SUPPLY CIR2
××××ICC unit power supply voltage is
excessively high (more than 19 V). ACS-44
41 VHCL SPEED SE CIRC
××××
Wheel sensor malfunction.
ABS actuator and electric unit (
control unit) malfunction
AT vehicle speed sensor malfunc-
tion
TCM malfunction ACS-45
43 ABS/TCS/VDC CIRC
××××VDC/TCS/ABS system malfunc-
tion ACS-46
45 BRAKE SW/STOP L SW
××××
Brake and stop lamp switch har-
ness is open or shorted.
Brake and stop lamp switch is ON
or stuck to OFF.
Brake and stop lamp switch is
stuck to ON. ACS-46
46 OPERATION SW CIRC
×××
ICC steering switch harness or
spiral cable is open or shorted.
ICC steering switch malfunction ACS-48
61 PRESS SEN CIRCUIT
×× ×
Brake pressure sensor harness is
open or shorted.
Brake pressure sensor malfunc-
tion
Brake pressure sensor input circuit
malfunction ACS-50
62
BOOSTER SOL/V
CIRCUIT ×× ×
Solenoid harness is open or
shorted.
Solenoid is open.
Solenoid drive circuit malfunction ACS-51
63 RELEASE SW CIRCUIT
××××
Release switch harness is open or
shorted.
Release switch malfunction
Release switch input circuit mal-
function ACS-52
65 PRESSURE CONTROL
×× ×Booster malfunctionACS-54
74 LASER BEAM OFF CNTR ×× ×Laser beam of ICC sensor is off
the aiming point. ACS-55
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS ACS-43
[ICC]
C
D E
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G H
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B
ACS
Revision: 2006 December 2006 FX35/FX45
90 STOP LAMP RLY FIX ×× ×Normally open terminal of stop
lamp relay is stuck. ACS-55
92 ECM CIRCUIT
××××
ECM malfunction
Accelerator pedal position sensor
malfunction
ICC unit malfunction ACS-61
96 NP RANGE
×××
Park/neutral position switch har-
ness is open or shorted.
Park/neutral position switch mal-
function.
TCM malfunction ACS-62
97 AT CIRCUIT
×××TCM malfunctionACS-64
98 GEAR POSITION ×××
TCM malfunction
AT turbine revolution sensor mal-
function
AT vehicle speed sensor malfunc-
tion ACS-64
102 RADAR STAIN
×× ×ICC sensor body window has con-
tamination. ACS-65
103 LASER SENSOR FAIL
×× ×ICC sensor internal malfunctionACS-65
104 LASER AIMING INCMP ×× ×Laser beam aiming of ICC sensor
is not adjusted. ACS-66
107 LASER COMM FAIL
×× ×
CAN data received by ICC sensor
is strange (from ICC unit, combi-
nation meter or ECM). ACS-66
109 LASER HIGH TEMP
×× ×Temperature around ICC sensor is
excessively high. ACS-66
DTC
No. CONSULT-II
screen terms ICC
system
warning
lamp Fail-safe
Malfunctions detected where... Refer-
ence
page
Vehicle-
to-
vehicle
distance control
mode Conven-
tional
(fixed
speed)
cruise
control mode Brake
assist (with
preview
function)
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS ACS-45
[ICC]
C
D E
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Revision: 2006 December 2006 FX35/FX45
3. CHECK GROUND CIRCUIT FOR ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect ICC unit connector.
3. Check continuity between ICC unit harness connector and ground.
OK or NG
OK >> 1. Replace ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> 1. Repair ICC unit ground harness. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
DTC 41 VHCL SPEED SE CIRCNKS003F7
1. CHECK ICC UNIT SELF-DIAGNOSIS
1. Perform self-diagnosis.
2. Check if “DTC 43 ABS/TCS/VDC CIRC” or “DTC 20 CAN COMM CIRCUIT” other than “DTC 41 VHCL SPEED SE CIRC” is indicated in self-diagnosis item in the display.
Is any indicated?
YES >> 1. Repair or replace applicable item. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NO >> GO TO 2.
2. CHECK AT VEHICLE SPEED SENSOR
With CONSULT-II
With “DATA MONITOR”, check “VHCL SPD AT” operates normally. Refer to ACS-33, "
DATA MONITOR" .
OK or NG
OK >> 1. Replace ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> 1. Perform “A/T” self-diagnosis. 2. After repairing or replacing applicable item, erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
ICC unit con-
nector Terminal
Ground Continuity
M88 19
Ye s
20
M89 46
SKIA6650E
ACS-50
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: 2006 December 2006 FX35/FX45
DTC 61 PRESS SEN CIRCUITNKS003FB
1. CHECK CONNECTOR BRAKE PRESSURE SENSOR AND ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect brake pressure sensor connector and ICC unit connector, and connect them securely again.
3. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
Is malfunction indicated?
YES >> GO TO 2.
NO >> Poor connector connection
1. Check connector. (Check connector housing for disconnected, loose, bent, and collapsed ter- minals. If any malfunction is detected, repair applicable part.)
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
2. CHECK HARNESS BETWEEN BRAKE PRESSURE SENSOR AND ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect ICC unit connector and brake pressure sensor con- nector.
3. Check continuity between brake pressure sensor harness con- nector and ICC unit harness connector.
4. Check continuity between ICC unit harness connector and ground.
OK or NG
OK >> GO TO 3.
NG >> 1. Repair harness between brake pressure sensor and ICC unit.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
Brake pressure
sensor connector Terminal ICC unit
connector Terminal Continuity
E142 1
M88 24
Ye s
217
38
SKIA6652E
ICC unit connector Terminal
Ground Continuity
M88 8
No
17
24
PKIB1444E
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS ACS-51
[ICC]
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ACS
Revision: 2006 December 2006 FX35/FX45
3. CHECK POWER SUPPLY CIRCUIT FOR BRAKE PRESSURE SENSOR
1. Connect ICC unit connector.
2. Turn ignition switch ON.
3. Check voltage between ICC unit harness connector terminals.
OK or NG
OK >> 1. Replace brake pressure sensor. Refer to BR-13,
"BRAKE MASTER CYLINDER" .
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> 1. Replace ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
DTC 62 BOOSTER SOL/V CIRCUITNKS003FC
1. CHECK SOLENOID/RELEASE SWITCH AND ICC UNIT CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect brake booster connector and ICC unit connector, and connect them securely again.
3. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
Is malfunction indicated?
YES >> GO TO 2.
NO >> Poor connector connection
1. Check connector. (Check connector housing for disconnected, loose, bent, and collapsed ter- minals. If any malfunction is detected, repair applicable part.)
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
ICC unit connector Terminal
Voltage (Approx.)
(+) ( −)
M88 8 24 5 V
SKIA6653E
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS ACS-55
[ICC]
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ACS
Revision: 2006 December 2006 FX35/FX45
3. CHECK HARNESS BETWEEN ICC UNIT AND BRAKE BOOSTER
1. Turn ignition switch OFF.
2. Disconnect ICC unit connector and brake booster connector.
3. Check continuity between ICC unit harness connector (A) and brake booster harness connector (B).
4. Check continuity between ICC unit harness connector and ground.
OK or NG
OK >> 1. Replace ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> 1. Repair harness between brake booster and ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
DTC 74 LASER BEAM OFF CNTRNKS003FF
1. DIAGNOSTIC CHECK
1. Adjust laser beam aiming. Then erase DTC, and perform ICC system running test.
2. Perform self-diagnosis of ICC system.
3. Check if “DTC 74 LASER BEAM OFF CNTR” is indicated.
Is it indicated?
YES >> 1. Replace ICC sensor, and adjust laser beam aiming.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NO >> INSPECTION END
DTC 90 STOP LAMP RLY FIXNKS003FG
1. CHECK CONNECTOR ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect ICC unit connector, and connect it securely again.
3. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
Is malfunction indicated?
YES >> GO TO 2.
NO >> Poor connector connection
1. Check connector (Check connector housing for disconnected, loose, bent, and collapsed termi- nals. If any malfunction is detected, repair applicable part).
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
AB
Continuity
ICC unit
connector TerminalBrake booster
connector Terminal
M88 10
E54 4
Ye s
12 6
PKIC5179E
ICC unit
connector Terminal
Ground Continuity
M88 10
No
12
PKIB4148E
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS ACS-65
[ICC]
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ACS
Revision: 2006 December 2006 FX35/FX45
5. CHECK TCM TURBINE ROTATION
With CONSULT-II
With TCM diagnosis, check that turbine rpm is normal. Refer to AT- 11 6 , "
DTC P0717 TURBINE REVOLUTION
SENSOR" .
OK or NG
OK >> 1. Replace ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> 1. Perform TCM self-diagnosis. 2. After repairing or replacing applicable item, erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
DTC 102 RADAR STAINNKS003FL
1. VISUAL INSPECTION 1
Check that there is no contamination and foreign material on ICC sensor body window.
OK or NG
OK >> GO TO 2.
NG >> 1. If any, remove them.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
2. VISUAL INSPECTION 2
Check ICC sensor body window for cracks.
OK or NG
OK >> GO TO 3.
NG >> 1. Replace ICC sensor, and adjust laser beam aiming.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
3. ASKING COMPLAINTS
1. Ask if there is any trace of contamination or foreign material on ICC sensor.
2. Ask if vehicle was driven in snow or ICC sensor was frosted.
3. Ask if ICC sensor was fogged temporarily. (Front window glass may have also tended to be fogged.)
Is there any symptom?
YES >> Explain difference in displays between contamination detection result and current indication to customer, and tell them “This is not malfunction”.
NO >> 1. Replace ICC sensor, and adjust laser beam aiming.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
DTC 103 LASER SENSOR FAILNKS003FM
1. CHECK ICC UNIT SELF-DIAGNOSIS
1. Perform self-diagnosis.
2. Check if “DTC 11 CONTROL UNIT” or “DTC 20 CAN COMM CIRCUIT” item other then “DTC 103 LASER SENSOR FAIL” is indicated in self-diagnosis item in the display.
Is any indicated?
YES >> Go to applicable item inspection. Refer to ACS-44, "DTC 11 CONTROL UNIT" , and ACS-44,
"DTC 20 CAN COMM CIRCUIT" .
NO >> 1. Replace ICC sensor, and adjust laser beam aiming.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.