PRECAUTIONS GI-5
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Revision: 2006 December 2006 FX35/FX45
To prevent serious burns:
Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
Dispose of or recycle drained oil or the solvent used for cleaning
parts in an appropriate manner.
Do not attempt to top off the fuel tank after the fuel pump nozzle
shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel
spray and possibly a fire.
Clean all disassembled parts in the designated liquid or solvent
prior to inspection or assembly.
Replace oil seals, gaskets, packings, O-rings, locking washers, cotter pins, self-locking nuts, etc. with new
ones.
Replace inner and outer races of tapered roller bearings and needle bearings as a set.
Arrange the disassembled parts in accordance with their assembled locations and sequence.
Do not touch the terminals of electrical components which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.
After disconnecting vacuum or air hoses, attach a tag to indicate the proper connection.
Use only the fluids and lubricants specified in this manual.
Use approved bonding agent, sealants or their equivalents when required.
Use hand tools, power tools (disassembly only) and recom-
mended special tools where specified for safe and efficient ser-
vice repairs.
When repairing the fuel, oil, water, vacuum or exhaust systems,
check all affected lines for leaks.
Before servicing the vehicle:
Protect fenders, upholstery and carpeting with appropriate cov-
ers.
Take caution that keys, buckles or buttons do not scratch paint.
WARNING:
To prevent ECM from storing the diagnostic trouble codes, do not carelessly disconnect the harness
connectors which are related to the engine control system and TCM (transmission control module)
system. The connectors should be disconnected only when working according to the WORK FLOW of
TROUBLE DIAGNOSES in EC and AT sections.
Precautions for Three Way CatalystNAS00061
If a large amount of unburned fuel flows into the catalyst, the catalyst temperature will be excessively high. To
prevent this, follow the instructions.
Use unleaded gasoline only. Leaded gasoline will seriously damage the three way catalyst.
When checking for ignition spark or measuring engine compression, make tests quickly and only when
necessary.
SGI233
PBIC0190E
SGI234
GI-36
SERVICE INFORMATION FOR ELECTRICAL INCIDENT
Revision: 2006 December 2006 FX35/FX45
Control Units and Electrical PartsNAS00089
PRECAUTIONS
Never reverse polarity of battery terminals.
Install only parts specified for a vehicle.
Before replacing the control unit, check the input and output and functions of the component parts.
Do not apply excessive force when disconnecting a connector.
Do not apply excessive shock to the control unit by dropping or
hitting it.
Be careful to prevent condensation in the control unit due to
rapid temperature changes and do not let water or rain get on it.
If water is found in the control unit, dry it fully and then install it in
the vehicle.
Be careful not to let oil to get on the control unit connector.
Avoid cleaning the control unit with volatile oil.
Do not disassemble the control unit, and do not remove the
upper and lower covers.
When using a DMM, be careful not to let test probes get close to
each other to prevent the power transistor in the control unit
from damaging battery voltage because of short circuiting.
When checking input and output signals of the control unit, use
the specified check adapter.
SAIA0255E
SEF348N
REAR WINDOW DEFOGGER GW-87
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Revision: 2006 December 2006 FX35/FX45
Check FilamentNIS001SJ
1. When measuring voltage, wrap tin foil around the top of the neg- ative probe. Then press the foil against the wire with your finger.
2. Attach probe circuit tester (in Volt range) to middle portion of each filament.
3. If a filament is burned out, circuit tester registers 0 or battery voltage.
4. To locate burned out point, move probe to left and right along fil- ament. Test needle will swing abruptly when probe passes the
point.
Filament RepairNIS001SK
REPAIR EQUIPMENT
Conductive silver composition (Dupont No. 4817 or equivalent)
Ruler 30 cm (11.8 in) long
Drawing pen
Heat gun
Alcohol
Cloth
SEL122R
SEL263
SEL265
IDX-2
ALPHABETICAL INDEX
A
A/C air flow ...................................................... ATC-37
A/C component layout ..................................... ATC-26
A/C compressor clutch removal and installation ...........
ATC-142
A/C compressor mounting ........... ATC-140, ATC-142,
ATC-146
, ATC-147, ATC-148, ATC-149, ATC-150,
ATC-152
, ATC-153, ATC-154, ATC-155
A/C compressor precaution ............................. ATC-13
A/C compressor special service tool ................ ATC-17
A/C control operation (auto A/C) ...................... ATC-34
A/C diagnostic work flow (auto A/C) .............. ATC-101
A/C evaporator ............................................... ATC-154
A/C HFC134a (R134a) system precaution ........ ATC-6
A/C HFC134a (R134a) system service procedure .......
ATC-137
A/C HFC134a (R134a) system service tools ... ATC-18
A/C HFC134a system service equipment precaution ...
ATC-13
A/C lubricant (R134a) ...................................... ATC-27
A/C lubrication oil ........................................... ATC-160
A/C operational check ...................................... ATC-60
A/C self-diagnoses (auto A/C) ........ ATC-52, ATC-101
A/C service data specification ........................ ATC-160
A/C system description (auto A/C) ................... ATC-30
A/C trouble diagnoses (auto A/C) .................... ATC-40
A/C, A - Wiring diagram ................................... ATC-45
A/T fluid checking ...................... AT-13, AT-53, MA-29
A/T fluid cooler cleaning .................................... AT-15
A/T fluid replacement ............................. AT-12, MA-31
A/T fluid temperature sensor ........................... AT-134
A/T IND - Wiring diagram .................................... DI-53
A/T self-diagnoses ........................................... AT-102
A/T shift lock system ........................................ AT-232
A/T shift lock system - Wiring diagram ............ AT-233
A/T trouble diagnoses ........................................ AT-44
Accelerator pedal position (APP) sensor ........ EC-575,
EC-582
, EC-596, EC-1254, EC-1261, EC-1275
Accelerator pedal released position learning .... EC-84,
EC-743
AF1B1-Wiring diagram ...... EC-233, EC-242, EC-251,
EC-261
, EC-606, EC-903, EC-912, EC-921, EC-931,
EC-1285
AF1B2-Wiring diagram ...... EC-235, EC-244, EC-253,
EC-263
, EC-608, EC-905, EC-914, EC-923, EC-933,
EC-1287
AF1HB1-Wiring diagram .................... EC-167, EC-837
AF1HB2-Wiring diagram .................... EC-169, EC-839
Air bag .............................................................. SRS-3
Air bag precautions ........................................... SRS-3
Air cleaner and air duct(VK45DE) ................... EM-177
Air cleaner and air duct(VQ35DE) .................... EM-17
Air cleaner filter replacement ............................ MA-25
Air cleaner filter replacement(VQ35DE) ........... MA-18
Air cleaner filter(VQ35DE) ................................ EM-18
Air conditioner cut control .................... EC-35, EC-695
Air flow meter - See Mass air flow sensor ...... EC-188,
EC-197
, EC-858, EC-867
Air fuel ratio sensor 1 ......... EC-230, EC-240, EC-249,
EC-258
, EC-604, EC-900, EC-910, EC-919, EC-928,
EC-1283
Air fuel ratio sensor 1 heater ............. EC-165, EC-836
Air mix. door motor ......................... ATC-71, ATC-131
Ambient sensor ............................. ATC-103, ATC-116
Angular tightening application ............................. EM-6
Angular tightening application(VK45DE) ........ EM-165
APPS1 - Wiring diagram ................. EC-577, EC-1256
APPS2 - Wiring diagram ................. EC-584, EC-1263
APPS3 - Wiring diagram ................. EC-598, EC-1277
ASC/BS - Wiring diagram ............... EC-540, EC-1213
ASC/SW - Wiring diagram .............. EC-523, EC-1196
ASCBOF - Wiring diagram .............. EC-617, EC-1296
ASCD .................................................. EC-36, EC-696
ASCD (automatic speed control device) ........... ACS-3
ASCD brake switch .......................................... EC-538
ASCD indicator lamp ....................................... EC-623
ASCD steering switch ...................................... EC-521
ASCIND - Wiring diagram ............... EC-624, EC-1303
AT indicator lamp ................................................ DI-52
Auto air conditioner - Wiring diagram ............. ATC-45
Auto amp ...................................................... ATC-115
Auto anti-dazzling inside mirror ....................... GW-65
Automatic amplifier ........... ATC-50, ATC-62, ATC-115
Automatic transmission fluid replacement ........ MA-32
AV communication line ........................ AV-64, AV-108
AWD - Wiring diagram ....................................... TF-17
Axle ................................................................... MA-37
Axle housing (rear) ........................................... RAX-7
B
Back Door ........................................................ BL-158
Back door ......................................................... BL-158
Back door opener - See Back door .................. BL-162
Basic inspection .................................. EC-77, EC-737
Battery ................................................................. SC-4
Battery/Starting/Charging System Tester SC-7, SC-11,
SC-23
BCM (Body control module) .............................. BCS-3
Block heater(VK45DE) .................................... EM-248
Block heater(VQ35DE) ................................... EM-123
Blower motor ................................... ATC-77, ATC-122
Blower unit .................................................... ATC-120
Brake booster .................................................... BR-15
Brake fluid level ................................................ MA-35
Brake hydraulic line ........................................... BR-11
Brake inspection ............................................... MA-36
Brake lines and cables inspection .................... MA-35
Brake master cylinder ........................................ BR-13
Brake switch ................................... EC-551, EC-1229
BRK/SW - Wiring diagram .............. EC-552, EC-1230
Bulb specifications ........................................... LT-204
Bumper, front ...................................................... EI-14
Bumper, rear ....................................................... EI-17
IDX-4
ALPHABETICAL INDEX
Electrical load signal circuit .............. EC-626, EC-1305
Electrical unit ..................................................... PG-75
Electrical units location ...................................... PG-68
Electronic ignition (EI) system ............. EC-33, EC-693
Engine control circuit diagram ......................... EC-108
Engine control component parts location ......... EC-101
Engine control module (ECM) .......... EC-481, EC-1146
Engine control system diagram ........... EC-30, EC-690
Engine coolant temperature sensor (ECTS) ... EC-210,
EC-222
, EC-879, EC-892
Engine coolant(VK45DE) .................................. CO-38
Engine coolant(VQ35DE) ................................. CO-11
Engine fail-safe system ...................................... EC-96
Engine oil filter replacement ............................. MA-26
Engine oil filter replacement(VQ35DE) ............. MA-19
Engine oil precautions .......................................... GI-8
Engine oil replacement(VQ35DE) ..................... MA-18
Engine oil(VK45DE) ........................................... LU-25
Engine oil(VQ35DE) ............................................ LU-7
Engine removal(VK45DE) ............................... EM-243
Engine removal(VQ35DE) .............................. EM-113
Engine room cover(VK45DE) ......................... EM-173
ETC1 - Wiring diagram .................... EC-563, EC-1241
ETC2 - Wiring diagram .................... EC-558, EC-1236
ETC3 - Wiring diagram .................... EC-569, EC-1248
EVAP canister ...................................... EC-42, EC-702
EVAP canister purge volume control solenoid valve ....
EC-397
, EC-405, EC-1063, EC-1071
EVAP canister vent control valve ...... EC-412, EC-419,
EC-1078
, EC-1085
EVAP control system (small leak) diagnosis .. EC-388,
EC-450
, EC-1054, EC-1116
EVAP control system pressure sensor ........... EC-425,
EC-428
, EC-434, EC-1091, EC-1094, EC-1100
EVAP control system purge flow monitoring diagnosis
EC-383
, EC-1049
EVAP vapor lines inspection ................. MA-21, MA-28
Evaporative emission (EVAP) system . EC-39, EC-699
Evaporator ..................................................... ATC-154
Exhaust manifold(VK45DE) ............................ EM-183
Exhaust manifold(VQ35DE) .............................. EM-26
Exhaust system ................................................... EX-3
Exhaust system inspection ..................... EX-3, MA-29
Expansion valve ............................................. ATC-155
F
F/PUMP - Wiring diagram ................ EC-636
, EC-1315
Final drive pre-inspection .................. FFD-20, RFD-19
Final drive removal and installation .. FFD-13, FFD-15,
RFD-16
Floor trim ............................................................. EI-40
Flow charts ......................................................... GI-28
Fluid temperature sensor (A/T) ........................ AT-134
Fluorescent leak detector .............................. ATC-156
Freeze frame data ............................... EC-59, EC-720
Front axle ................................ FAX-4, FAX-10, RAX-5
Front brake solenoid valve ................. AT-150, AT-152
Front bumper ...................................................... EI-14
Front door ............................. BL-148, BL-152, GW-58
Front passenger air bag .................................. SRS-42
Front seat belt ...................................................... SB-4
Front seat belt pre-tensioner ..... SB-2, SRS-3, SRS-48
Front suspension .............................................. FSU-6
FTS - Wiring diagram ....................................... AT-135
FTTS - Wiring diagram ...... EC-330, EC-335, EC-999,
EC-1004
Fuel cut control (at no load high engine speed) EC-34,
EC-694
Fuel filter replacement ......................................... FL-4
Fuel gauge ............................................................ DI-5
Fuel injection system (Bank 1) ......... EC-305, EC-317,
EC-975
, EC-986
Fuel injection system (Bank 2) ......... EC-305, EC-317,
EC-975
, EC-986
Fuel injector ..................................................... EC-628
Fuel injector and fuel tube(VK45DE) .............. EM-194
Fuel injector and fuel tube(VQ35DE) ................ EM-45
Fuel level sensor EC-460, EC-462, EC-464, EC-1125,
EC-1127
, EC-1129
Fuel line inspection .................................. FL-3, MA-25
Fuel line inspection(VQ35DE) .......................... MA-17
Fuel precautions .......................................... GI-6, GI-7
Fuel pressure check ........................... EC-86, EC-746
Fuel pressure release ......................... EC-86, EC-746
Fuel pump ....................................... EC-635, EC-1314
Fuel pump and gauge .......................................... FL-4
Fuel system ......................................................... FL-3
Fuel tank ............................................................ FL-10
Fuel tank temperature sensor .......... EC-328, EC-334,
EC-997
, EC-1003
Fuel tank vacuum relief valve ............. EC-42, EC-702
FUELB1 - Wiring diagram .. EC-307, EC-319, EC-977,
EC-988
FUELB2 - Wiring diagram .. EC-309, EC-321, EC-979,
EC-990
Fuse .................................................................. PG-16
Fuse and fusible link box .................................. PG-82
Fusible link ........................................................ PG-16
G
Gauges ................................................................. DI-5
Generic scan tool (GST) .................................. EC-130
Glass ...................................... GW-11, GW-58, GW-62
Grille - See Exterior ............................................ EI-22
Ground distribution ........................................... PG-29
H
Harness connector ............................................ PG-72
Harness layout .................................................. PG-44
Headlining - See Roof trim .................................. EI-42
Heated oxygen sensor 2 (bank 1) .... EC-270, EC-281,
EC-294
, EC-940, EC-951, EC-964
Heated oxygen sensor 2 (bank 2) .... EC-270, EC-281,
EC-294
, EC-940, EC-951, EC-964
Heated oxygen sensor 2 heater (bank 1) ....... EC-173,
LT-6
PRECAUTIONS
Revision: 2006 December 2006 FX35/FX45
General Precautions for Service OperationsNKS002V4
Never work with wet hands.
Xenon headlamp includes high voltage generating part. Be sure
to disconnect battery negative cable (negative terminal) or
power fuse before removing, installing, or touching the xenon
headlamp (including lamp bulb).
Turn the lighting switch OFF before disconnecting and connect-
ing the connector.
When turning the xenon headlamp on and while it is illuminated,
never touch the harness, bulb, and socket of the headlamp.
When checking the headlamp on/off operation, check it on vehi-
cle and with the power connected to the vehicle-side connector.
Do not touch the headlamp bulb glass surface with bare hands or allow oil or grease to get on it. Do not
touch the headlamp bulb just after the headlamp is turned off, because it is very hot.
Install the xenon headlamp bulb socket correctly. If it is installed
improperly, high-voltage leak or corona discharge may occur
that can melt the bulb, connector, and housing. Do not illuminate
the xenon headlamp bulb out of the headlamp housing. Doing
so can cause fire and harm your eyes.
When the bulb has burned out, wrap it in a thick vinyl bag and
discard. Do not break the bulb.
Leaving the bulb removed from the headlamp housing for a long
period of time can deteriorate the performance of the lens and
reflector (dirt, clouding). Always prepare a new bulb and have it
on hand when replacing the bulb.
When adjusting the headlamp aiming, turn the aiming adjust-
ment screw only in the tightening direction. (If it is necessary to loosen the screw, first fully loosen the
screw, and then turn it in the tightening direction.)
Do not use organic solvent (paint thinner or gasoline) to clean lamps and to remove old sealant.
PKIA0183E
EL-3422D
LT-34
HEADLAMP - XENON TYPE -
Revision: 2006 December 2006 FX35/FX45
Aiming AdjustmentNKS002VS
PREPARATION BEFORE ADJUSTING
For details, refer to the regulations in your own country.
Before performing aiming adjustment, check the following.
1. Keep all tires inflated to correct pressures.
2. Place vehicle on level ground.
3. Set that there is no-load in vehicle other than the driver (or equivalent weight placed in driver's position). Coolant, engine oil filled up to correct level and full fuel tank.
LOW BEAM AND HIGH BEAM
1. Turn headlamp low beam ON.
CAUTION:
Be sure aiming switch is set to “0” when performing aiming
adjustment.
2. Use adjusting screws to perform aiming adjustment.
PKIC9684E
PKIB3650E
LT-130
STOP LAMP
Revision: 2006 December 2006 FX35/FX45
8. CHECK STOP LAMPS CIRCUIT
1. Disconnect rear combination lamp RH and LH connectors.
2. Check continuity between rear combination lamp control unit harness connector B65 terminal 11 and rear combination lamp
LH harness connector B57 terminal 3.
3. Check continuity between rear combination lamp control unit harness connector B65 terminal 10 and rear combination lamp
LH harness connector B57 terminal 4.
4. Check continuity between rear combination lamp control unit harness connector B65 terminal 9 and rear combination lamp RH harness connector B219 terminal 3.
5. Check continuity between rear combination lamp control unit harness connector B65 terminal 8 and rear combination lamp RH harness connector B219 terminal 4.
OK or NG
OK >> Replace rear combination lamp control unit or rear combination lamp, and then check if turn signal lamps is illuminated.
NG >> Repair harness or connector.
High-Mounted Stop LampNKS002Y7
BULB REPLACEMENT, REMOVAL AND INSTALLATION
1. Remove cap from back door finisher and remove nuts. Refer to EI-46, "
Removal and Installation" .
2. Disconnect high-mounted stop lamp connector.
3. Remove washer tube from high-mounted stop lamp, and remove high-mounted stop lamp from the rear air spoiler.
4. Remove seal packing from the rear air spoiler.
5. Installation is the reverse order of removal.
CAUTION:
Seal packing cannot be reused.
Stop LampNKS002Y8
BULB REPLACEMENT
Refer to LT- 1 5 4 , "Bulb Replacement" .
REMOVAL AND INSTALLATION
Refer to LT- 1 5 4 , "Removal and Installation" .
Rear Combination Lamp Control UnitNKS002Y9
REMOVAL AND INSTALLATION
Refer to LT- 11 0 , "Removal and Installation of Rear Combination Lamp Control Unit" .
11 – 3 : Continuity should exist.
10 – 4 : Continuity should exist.
9 – 3 : Continuity should exist.
8 – 4 : Continuity should exist.
SKIA5910E
High-mounted stop lamp : LED
SKIA5562E