DI-8
COMBINATION METERS
Revision: 2006 December 2006 FX35/FX45
COMBINATION METER ILLUMINATION CONTROL
Daytime Mode
When ignition switch is turned ON, combination meter illumination is turned ON by unified meter control unit.
Nighttime Mode
Unified meter control unit is transferred to nighttime mode, with ignition switch turned ON and position
light request signal from BCM with CAN communication.
When nighttime mode, illumination control switch illumination
turns ON by unified meter control unit. Each illumination is con-
trolled by unified meter control unit.
Each illumination can be adjusted to 16 step by illumination con-
trol switch in nighttime mode.
NOTE:
For further details of illumination circuit, refer to LT- 1 8 9 , "
ILLUMINA-
TION" .
FAIL-SAF E
Combination meter performs fail-safe operation when unified meter and A/C amp. communication is malfunc-
tioning.
SKIA4795E
Function Fail-safe operation
Speedometer
Return to zero.
Tachometer
Fuel gauge
Water temperature gauge
Illumination control Combination meter illumination Change to nighttime mode.
Odo/trip meter Integrate in response to 8-pulse input.
A/T position indicator The display turns OFF.
Warning buzzer The warning buzzer turns OFF.
Warning lamp/indicator lamp ABS warning lamp
The lamp turns ON.
VDC OFF indicator
SLIP indicator
Brake warning lamp
Low tire pressure warning lamp
AWD warning lamp
Door warning lamp
The lamp turns OFF.
SET indicator lamp
CRUISE indicator lamp
ICC warning lamp
A/T CHECK warning lamp
Oil pressure warning lamp
Snow mode indicator lamp
Turn signal indicator
Malfunction indicator lamp
High beam indicator
Key warning lamp
DI-28
UNIFIED METER AND A/C AMP
Revision: 2006 December 2006 FX35/FX45
UNIFIED METER AND A/C AMPPFP:27760
System DescriptionNKS00300
For the unified meter and A/C amp., the signal required for controlling the combination meter are inte-
grated in the A/C auto amp.
The unified meter and A/C amp. corresponds to a CONSULT-II function (self-diagnosis results, CAN diag-
nosis support monitor, data monitor).
COMBINATION METER CONTROL FUNCTION
Unified meter and A/C amp. receives necessary information for combination meter from each unit by CAN
communication.
Unified meter and A/C amp. transmits a signals with communication line (TX, RX) between unified meter
and A/C amp. and combination meter.
Input/output signals between unified meter and A/C amp. and combination meter.
NOTE:
Combination meter performs fail-safe operation when unified meter and A/C amp. communication is malfunctioning. Refer to DI-8,
"FAIL-SAFE" . Unit Input Output
Unified meter and A/C amp.
Seat belt buckle switch signal (Driver's side)
Parking brake signal
Illumination control nighttime required signal
Refuel status signal
Low-fuel warning lamp condition signal
Combination meter receive error signal
Delivery destination data signal
Combination meter specifications signal
Vehicle speed signal (8-pulse)
Engine speed signal
Engine coolant temperature signal
Fuel level sensor signal (resistance value)
Malfunction indicator lamp signal
ABS warning lamp signal
Low tire pressure warning lamp signal
Brake warning lamp signal
A/T CHECK warning lamp signal
ICC warning lamp signal
Oil pressure switch signal
Door switch signal
AWD warning lamp signal
Key warning lamp signal
VDC OFF indicator lamp signal
SLIP indicator lamp signal
CRUISE indicator lamp signal
SET indicator lamp signal
High beam request signal
Turn indicator signal
Snow mode switch signal
ICC system display signal
Shift position indicator signal
Manual mode indicator signal
Manual mode gear position signal
CAN communication condition signal of A/T
Position lights request signal
Buzzer output signal
DI-32
UNIFIED METER AND A/C AMP
Revision: 2006 December 2006 FX35/FX45
DATA MONITOR
Operation Procedure
1. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
2. Touch either “MAIN SIGNALS” or “SELECTION FROM MENU” on the “DATA MONITOR” screen.
3. When “SELECTION FROM MENU” is selected, touch individual items to be monitored. When “MAIN SIG- NALS” is selected, main items will be monitored.
4. Touch “START”.
5. Touch “RECORD” while monitoring, then the status of the moni- tored item can be recorded. To stop recording, touch “STOP”.
Display Item List
X: Applicable
MAIN SIGNALS Monitors main signals.
SELECTION FROM MENU Selects and monitors individual signal.
SKIA4957E
Display item [Unit] MAIN
SIGNALS SELECTION
FROM MENU Contents
SPEED METER [km/h] or [mph] X X Displays the value of vehicle speed signal, which is input from
ABS actuator and electric unit (control unit).
SPEED OUTPUT [km/h] or [mph] X X Displays the value of vehicle speed signal, which is transmitted
to each unit with CAN communication.
TACHO METER [rpm] X X Displays the value of engine speed signal, which is input from
ECM.
W TEMP METER [ °C] or [ °F] X X Displays the value of engine coolant temperature signal, which
is input from ECM.
FUEL METER [lit.] X X Displays the value, which processes a resistance signal from
fuel gauge.
DISTANCE [km] or [mile] X X Displays the value, which is calculated by vehicle speed signal
from ABS actuator and electric unit (control unit), fuel gauge and
fuel consumption from ECM.
FUEL W/L [ON/OFF] X X Indicates [ON/OFF] condition of low-fuel warning lamp.
MIL [ON/OFF] X Indicates [ON/OFF] condition of malfunction indicator lamp.
AIR PRES W/L [ON/OFF] X Indicates [ON/OFF] condition of low tire pressure warning lamp.
SEAT BELT W/L [ON/OFF] X Indicates [ON/OFF] condition of seat belt warning lamp.
BUZZER [ON/OFF] X X Indicates [ON/OFF] condition of buzzer.
DOOR W/L [ON/OFF] X Indicates [ON/OFF] condition of door warning lamp.
HI-BEAM IND [ON/OFF] X Indicates [ON/OFF] condition of high beam indicator.
TURN IND [ON/OFF] X Indicates [ON/OFF] condition of turn indicator.
OIL W/L [ON/OFF] X Indicates [ON/OFF] condition of oil pressure warning lamp.
VDC/TCS IND [ON/OFF] X Indicates [ON/OFF] condition of VDC OFF indicator lamp.
ABS W/L [ON/OFF] X Indicates [ON/OFF] condition of ABS warning lamp.
SLIP IND [ON/OFF] X Indicates [ON/OFF] condition of SLIP indicator lamp.
BRAKE W/L [ON/OFF]* X Indicates [ON/OFF] condition of brake warning lamp.
KEY G W/L [ON/OFF] X Indicates [ON/OFF] condition of key warning lamp (green).
KEY R W/L [ON/OFF] X Indicates [ON/OFF] condition of key warning lamp (red).
DI-64
WARNING CHIME
Revision: 2006 December 2006 FX35/FX45
Terminals and Reference Value for BCMNKS0030P
CAUTION:
Check combination switch system terminal waveform under the loaded condition with lighting
switch, turn signal and wiper switch OFF not to be fluctuated by overloaded.
Turn wiper dial position to 4 except when checking waveform or voltage of wiper dial position.
Wiper dial position can be confirmed on CONSULT-II. Refer to LT- 11 9 , "
DATA MONITOR" .
Te r -
mina
l No. Wire
color Item Measuring condition
Reference value
Ignition
switch Operation or condition
2G/Y Combination
switch input 5 ON Lighting,
turn,
wiper
switch
(Wiper
intermit-
tent dial
position
4) OFF Approx. 0 V
Any of the conditions below
Lighting switch 1ST
Lighting switch HIGH beam
(Operates only HIGH beam
switch)
Turn signal switch to right
Approx. 1.0 V
Lighting switch 2ND Approx. 2.0 V
3L/B Combination
switch input 4 ON Lighting,
turn,
wiper
switch
(Wiper
intermit-
tent dial
position
4) OFF Approx. 0 V
Front fog lamp switch (Operates only
front fog lamp switch)
Approx. 0.8 V
Any of the conditions below
Lighting switch 2ND
Lighting switch PASSING
(Operates only PASSING switch)
Turn signal switch to left
Approx. 1.0 V
4PU/W Combination
switch input 3 ON Lighting,
turn,
wiper
switch
(Wiper
intermit-
tent dial
position
4) OFF Approx. 0 V
Any of the conditions below
Lighting switch AUTO
Front wiper switch MIST
Front wiper switch INT
Front wiper switch LO Approx. 1.0 V
PKIB4959J
PKIB4953J
PKIB4955J
PKIB4959J
PKIB4959J
WARNING CHIME DI-67
C
D E
F
G H
I
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L
M A
B
DI
Revision: 2006 December 2006 FX35/FX45
34 W/B Combination
switch output 3 ON Lighting,
turn,
wiper
switch OFF
Approx. 7.2 V
Any of the conditions below
Lighting switch 2ND
Lighting switch HI beam
(Operates only HI beam switch)
Rear washer switch
(Wiper intermittent dial position 4)
Wiper intermittent dial position 1
Wiper intermittent dial position 2
Wiper intermittent dial position 3 Approx. 1.2 V
35 W/G Combination
switch output 2 ON Lighting,
turn,
wiper
switch
(Wiper
intermit-
tent dial
position
4) OFF
Approx. 7.2 V
Any of the conditions below
Lighting switch 2ND
Lighting switch PASSING
(Operates only PASSING switch)
Front wiper switch INT
Front wiper switch HI
Approx. 1.2 V
36 W/R Combination
switch output 1 ON Lighting,
turn,
wiper
switch
(Wiper
intermit-
tent dial
position
4) OFF
Approx. 7.2 V
Any of the conditions below
Turn signal switch to right
Turn signal switch to left
Front wiper switch MIST
Front wiper switch LO
Front washer switch Approx. 1.2 V
Te r -
mina
l No. Wire
color Item Measuring condition
Reference value
Ignition
switch Operation or condition
PKIB4960J
PKIB4958J
PKIB4960J
PKIB4958J
PKIB4960J
PKIB4958J
CYLINDER BLOCK EM-127
[VQ35DE]
C
D E
F
G H
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K L
M A
EM
Revision: 2006 December 2006 FX35/FX45
10. Remove pilot converter using the pilot bushing puller (SST) as necessary.
11. Remove rear oil seal retainer.
Remove by inserting a screwdriver between main bearing cap and rear oil seal retainer.
CAUTION:
If rear oil seal retainer is removed, replace it with new one.
NOTE:
Regard both rear oil seal and retainer as an assembly.
12. Remove baffle plate from main bearing beam (2WD models).
13. Remove piston and connecting rod assembly with the following procedure:
Before removing piston and connecting rod assembly, check the connecting rod side clearance. Refer
to EM-141, "
CONNECTING ROD SIDE CLEARANCE" .
CAUTION:
Be careful not to drop connecting rod bearing, and to scratch the surface.
a. Position crankshaft pin corresponding to connecting rod to be removed onto the bottom dead center.
b. Remove connecting rod bearing cap.
c. Using a hammer handle or similar tool, push piston and connect- ing rod assembly out to the cylinder head side.
CAUTION:
Be careful not to damage the cylinder wall and crankshaft
pin, resulting from an interference of the connecting rod big
end.
14. Remove connecting rod bearings from connecting rod and connecting rod bearing cap. CAUTION:
Be careful not to drop connecting rod bearing, and to scratch the surface.
Identify installation positions, and store them without mixing them up.
15. Remove piston rings form piston.
Before removing piston rings, check the piston ring side clearance. Refer to EM-142, "PISTON RING
SIDE CLEARANCE" .
Use a piston ring expander (commercial service tool).
CAUTION:
When removing piston rings, be careful not to damage
piston.
Be careful not to damage piston rings by expanding them
excessively.
SEM005G
EMQ0191D
PBIC0087E
CYLINDER BLOCK EM-129
[VQ35DE]
C
D E
F
G H
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EM
Revision: 2006 December 2006 FX35/FX45
18. Remove main bearing beam.
19. Remove main bearing caps. CAUTION:
Be careful not to drop main bearing, and to scratch the sur-
face.
Using main bearing cap bolts, remove main bearing cap while
shaking it back-and-forth.
20. Remove crankshaft.
21. Remove main bearings and thrust bearings from cylinder block and main bearing caps. CAUTION:
Be careful not to drop main bearing, and to scratch the surface.
Identify installation positions, and store them without mixing them up.
22. Remove oil jet.
ASSEMBLY
1. Fully air-blow engine coolant and engine oil passages in cylinder block, cylinder bore and crankcase to remove any foreign material.
CAUTION:
Use a goggles to protect your eye.
2. Install each plug to cylinder block as shown in the figure.
Apply sealant to the thread of water drain plugs “A”, “B” and
“C”.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .
Apply sealant to the thread of plugs “D” and “E”.
Use Genuine High Strength Thread Locking Sealant or
equivalent. Refer to GI-48, "
RECOMMENDED CHEMICAL
PRODUCTS AND SEALANTS" .
Apply sealant to the thread of plug “F”.
Use Anaerobic Liquid Gasket or equivalent. Refer to GI-
48, "RECOMMENDED CHEMICAL PRODUCTS AND SEAL-
ANTS" .
NOTE:
For Canada, “F” in the figure is not plug but block heater.
Refer to EM-123, "
Components" .
Replace washers with new one.
PBIC0881E
EMQ0195D
PBIC2610E
CYLINDER BLOCK EM-131
[VQ35DE]
C
D E
F
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M A
EM
Revision: 2006 December 2006 FX35/FX45
Main bearing caps are identified by identification mark cast on
them. For installation, face front mark to front side.
NOTE:
Main bearing cap cannot be replaced as a single part, because it
is machined together with cylinder block.
7. Install main bearing beam.
Install main bearing beam with front mark facing downward (oil pan side).
Install main bearing beam with front mark facing front of the
engine.
8. Install main bearing cap bolts in numerical order as shown in the figure as follows:
a. Inspect the outer diameter of main bearing cap bolt. Refer to EM-149, "
MAIN BEARING CAP BOLT OUTER DIAMETER" .
b. Apply new engine oil to threads and seat surfaces of main bear- ing cap bolts.
c. Tighten main bearing cap bolts in several different steps.
d. Turn all main bearing cap bolts 90 degrees clockwise (Angle tightening).
CAUTION:
Use the angle wrench [SST: KV10112100 (BT8653-A)] to
check tightening angle. Do not make judgment by visual
inspection.
After installing main bearing cap bolts, make sure that crank-
shaft can be rotated smoothly by hand.
Check the crankshaft end play. Refer to EM-141, "CRANK-
SHAFT END PLAY" .
9. Install piston to connecting rod as follows:
a. Using a snap ring pliers, install new snap ring to the groove of piston rear side.
Insert it fully into groove to install.
b. Install piston to connecting rod.
Using an industrial use drier or similar tool, heat piston until piston pin can be pushed in by hand without
excess force [approx. 60 to 70 °C (140 to 158 °F)]. From the front to the rear, insert piston pin into piston
and connecting rod.
SEM456G
PBIC0881E
: 35.3 N·m (3.6 kg-m, 26 ft-lb)
PBIC1800E
PBIC0921E