2006 Hyundai Terracan steering

6 DO-IT-YOURSELF MAINTENANCE
24
When the air conditioning is being used regularly, the compressor drive belt tension should be checked at least once a month.To check the drive belt tension, pressdown on the belt halfway between theengine crankshaft and compressor pulleys. Pressing with your finger, you should not be able to deflect this beltanymore than 8.0 mm. If you have the instruments to check it with a force of 98N (22 lb.), the deflectionshould be approx. 8.0 mm (0.315 inches). If the belt is too loose, have it adjusted by your Hyundai dealer. G140D03HP
Diesel Engine (2.9 CRDi)
Generator pulley
Water pump pulley
Tension pulley
COMP. pulley Power steeringpulley
Idler pulley
Auto tensioner Crank shaft pulley
CHANGING THE CLIMATE CONTROL AIR FILTER
B145A03HP-GAT
(For Evaporator and Blower Unit)(If Installed)
The climate control air filter is located in front of the evaporator unit behind the glove box. It helps to decrease the amount of pollutants entering the car.
1. Open the glove box and take out the damper strap from the hole. HHP2152
NOTE: The compressor drive belt tension
for diesel engine (2.9 CRDi only) is adjusted automatically.

6 DO-IT-YOURSELF MAINTENANCE
26
5. Replace the two filters.
6. Installation is the reverse order of
disassembly. HHP2156
CHECKING THE FREE- PLAY
G150A01A-GAT
Steering Wheel
To check the steering wheel free-play,
stop the car with the wheels pointed straight ahead and gently move the steering wheel back and forth. Use very light finger pressure and be sen-sitive to changes in resistance that mark the limits of the free-play. If the free-play is greater than specified, haveit inspected by your Hyundai dealer and adjusted or repaired if necessary. G160A01A-GAT
Clutch Pedal
With the engine off, press lightly on the clutch pedal until you feel a changein resistance. This is the clutch pedal free-play. The free-play should be within the limits specified in the illus-tration. If it is not, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.
Maximum 30 mm (1.18 in)
6 ~ 13 mm(0.24 ~ 0.51 in.)
HHP5044 G160A01HP

6
DO-IT-YOURSELF MAINTENANCE
27CHECKING DRIVE BELTSCHECKING BRAKE PEDAL CLEARANCE
G170A01A-GAT
Brake Pedal
With the engine off, press down on the
brake pedal several times to reduce the vacuum in the brake booster. Then, using your hand, press down
slowly on the brake pedal until youfeel a change in resistance. This is the brake pedal free-play. The free- play should be within the limits speci-fied in the illustration. If it is not, have it inspected by your Hyundai dealer and adjusted or repaired if necessary. 3 ~ 8 mm (0.12 ~ 0.31 in.)
G160A01HP G180A01A-GAT
You need a helper to check the brake
pedal clearance. With the engine run- ning, have your helper press down onthe brake pedal several times and then hold it down with a force of about 490N (50 kg, 110 lbs). The brakepedal clearance is the distance from the top surface of the brake pedal to the asphalt sheeting under the floormat. If the brake pedal clearance is not within the limits specified in the illustration, have it inspected by yourHyundai dealer and adjusted or re- paired if necessary. 71 mm (2.80 in.)
G190A01HP-GAT
G180A01L
G190A01HR
G190D01HP
Diesel Engine (2.5 TCI)
Gasoline Engine
Water pump pulley
Power steering pulley
Crankshaft pulley
Generator pulley Tension pulley
COMP. pulley
Idler pulley
Power steering pulley
Crankshaft pulley
Generator pulley Tension pulley
COMP. pulleyTension pulley
Tension pulley

6 DO-IT-YOURSELF MAINTENANCE
28
Drive belts should be checked periodi- cally for proper tension and adjusted if necessary. At the same time, beltsshould be examined for cracks, wear, fraying or other evidence of deteriora- tion and replaced if necessary.Belt routing should also be checked tobe sure there is no interference be-tween the belts and other parts of the engine. After a belt is replaced, the new belt should be adjusted againafter two or three weeks to eliminate slack resulting from initial stretching after use. HHP5049
Diesel Engine (2.9 CRDi)
Generator pulley
Water pump pulley
Tension pulley
COMP. pulley Power steeringpulley
Idler pulley
Auto tensioner Crankshaft pulley
CHECKING AND REPLAC- ING FUSES
G200A01A-AAT
Replacing a Fusible Link
G200A01HP
G200A02HP
!WARNING:
The drive belt should be checked when the engine is cool or cold to avoid burning yourself on hot en- gine.
Bad GoodBad GoodEngine Compartment Fuse and Relay Box #1
Engine Compartment Fuse and Relay Box #2

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DO-IT-YOURSELF MAINTENANCE
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Gasoline Engine or Diesel Engine (2.5 TCI)
POWER STEERING FLUID LEVEL
G220B01A-AAT
Checking Engine Cooling Fan
The engine cooling fan should come
on automatically if the engine coolant temperature is high.
G220C01A-AAT
Checking Condenser Cooling Fan
The condenser cooling fan should
come on automatically whenever the air conditioning is in operation. G230A03A-AAT The power steering fluid level should be checked daily.G230A01HP
HHP5014CHECKING ELECTRIC COOLING FANS
!
G220A01A-AAT WARNING:
The cooling fan is controlled by
engine coolant temperature and may sometimes operate even whenthe engine is not running. Use extreme caution when working near the blades of the cooling fan,so that you are not injured by a rotating fan blade. As the engine coolant temperature decreases thefan will automatically shut off. This is a normal condition.
Diesel Engine (2.9 CRDi)

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To check the power steering fluid level, be sure the ignition is "OFF", thencheck to make certain that the power steering fluid level is between the "MAX" and "MIN" level markings onthe fluid reservoir. NOTE: Grinding noise from the power steer- ing pump may be heard immedi- ately after the engine is started inextremely cold conditions (below - 20°C). If the noise stops during warm up, there is no abnormal function inthe system. If is due to a power steering fluid characteristic in ex- tremely cold conditions. Recommended Fluid Use PSF-3 type fluid. NOTE: Do not start the engine when the power steering oil reservoir is empty.
FUEL FILTER
G240A01A-AAT
POWER STEERING HOSES
It is suggested that you check the
power steering hose connections for fluid leakage at regular intervals. The power steering hoses should be re-placed if there is severe surface crack- ing, pulling, scuffing or worn spots. Deterioration of the hose could causepremature failure. G350A02HP-GAT
Bleeding the Fuel System (For Diesel Engine (2.5 TCI))
The fuel system should be bled to
remove air as described in the illus- tration if the fuel supply is exhausted during travel, when the fuel filter isreplaced, or if the vehicle is not used for a long time.
1. Loosen the air bleed bolt at the upper part of the fuel filter with a flat-head screwdriver or equivalent. G350A01HP

8CONSUMER INFORMATION
6
!WARNING:
o Driving on worn-out tires is dan- gerous! Worn-out tires can cause loss of braking effective-ness, steering control and trac- tion. When replacing tires, never mix radial and bias-ply tires onthe same car. If you replace ra- dial tires with bias-ply tires, they must be installed in sets of four.
o Your vehicle is equipped with tires designed to provide for saferide and handling capability.Do not use a size and type oftire and wheel that is different from the one that was originally installed on your vehicle. It canaffect the safety and perfor- mance of your vehicle, which could lead to handling failure orrollover and serious injury.When replacing the tires, be sureto equip all four tires with thetire and wheel of the same size, type, tread, brand and load-car- rying capacity. If you neverthe-less decide to equip your ve-
I090A01HP-GAT WHEN TO REPLACE TIRES
1.6 mm (0.06 in.)
The original tires on your car have tread wear indicators. The tread wear indicators appear when the tread depth is 1.6 mm (0.06 in.). The tireshould be replaced when these ap- pear as a solid bar across two or more grooves of the tread. Alwaysreplace your tires with those of the recommended size. If you change wheels, the new wheel's rim widthand offset must meet Hyundai speci- fications. Wear indicator
HHP5018 hicle with any tire/wheel combi- nation not recommended byHyundai for off-road driving, you should not use these tires for highway driving.
hpflene-8.p65
3/9/2005, 1:53 PM
6

9 VEHICLE SPECIFICATIONS
2
J010A02HP-GAT MEASUREMENT
4700 (4765* 1
)
1860
1795 (1840* 2
)
2750 15301530
Overall length Overall width Overall heightWheel base Wheel tread
Front
Rear
Type Wheel free play Oil pump type Ball and nut, torsion bar type (Integral type) 0 ~ 30 mm (0 ~ 1.18 in.)Vane type
J060A01Y-GAT FUEL SYSTEM
J020A01HP-GAT POWER STEERING J030A02HP-GAT TIRE
Standard Spare
J050A02HP-GAT BRAKE Dual hydraulic with brake booster Ventilated disc Disc type Disc type (with ABS)Drum type (without ABS) Cable operated on rear wheel
Type Front brake type Rear brake type Parking brake
ITEM Battery Alternator
J040A02HP-GAT ELECTRICAL
mm
Fuel tank capacity 75 liter
2.5 TCI
MF 90AH
90A (12 V)
Tire Size
255/65 R16 Full Size Kpa(psi)
2.9 CRDi
MF 100AH
110A (12V)GASOLINE
MF 68AH
120A (13.5V)DIESEL
E.C only Except E.C*1: With Bumper Guard *2: With Roof Rack Inflation Pressure
200kPa (29 psi)