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Manual Transmission Oil Capac- ity
The oil capacity of the manual trans-
mission is;
WARNING:
It is always better to check the trans-
mission oil level when the engine is cool or cold. If the engine is hot, you should exercise great caution to avoid burning yourself on hotengine or exhaust parts.
!
Engine GasolineDiesel (2.9 CRDi)Diesel (2.5 TCI) Capacity 3.2 liters 2.5 liters
NOTE: It is recommended that the manual transaxle fluid should be checkedby an authorized Hyundai dealer.
CHECKING THE TRANSMIS- SION FLUID (AUTOMATIC)
!
G110B02HP-GAT
Recommended Fluid
Your Hyundai automatic transmission is specially designed to operate with MOBIL DEXRON-II. Damage caused by a nonspecified fluid is not coveredby your new vehicle limited warranty. G110C03HP-GAT
Transmission Fluid Capacity
The fluid capacity of the automatic transmission is;
WARNING:
The transmission fluid level should be checked when the engine is at normal operating temperature. This means that the engine, radiator,exhaust system etc., are very hot. Exercise great care not to burn yourself during this procedure.
G110A02HP-AAT Transmission fluid in the automatic transmission should be checked at those intervals specified in the ve-hicle maintenance schedule in Sec- tion 5. NOTE: Automatic transmission fluid is ba- sically a red color. As drivingdistance increases, the fluid color turns darkish red gradually. It is normal condition and you shouldnot judge the need to replace based up on the changing color. You must replace the automatic transmission fluid in accordance with intervals specified in the ve- hicle maintenance schedule in sec-tion 5.
Engine GasolineDiesel (2.9 CRDi)Diesel (2.5 TCI)
Capacity
10.5 liters11.8 liters 8.2 liters
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Fluid level should be within "HOT" range
3. If the transmission fluid level is low,
use a funnel to add transmission fluid through the dipstick tube until the level reaches the "HOT" range. Do not overfill. G110D04HP
!!WARNING:
The cooling fan is controlled by engine coolant temperature and may sometimes operate even whenthe engine is not running. Use extreme caution when working near the blades of the cooling fan, sothat you are not injured by a rotat- ing fan blade. As the engine cool- ant temperature decreases, the fanwill automatically shut off. This is a normal condition. WARNING (Diesel only):
Never work on injection system with
engine running or within 30 sec- onds after shutting off engine. High pressure pump, rail, injectors and high pressure pipes are subjectedto high pressure even after the en- gine has been switched off. The fuel jet produced by fuel leaks may causeserious injury, if it contacts with the body. People using pacemakers should not move closer than 30cmto the ECU or wiring harness within the engine room with the engine running, since the high currents inthe Common Rail system produce considerable magnetic fields.
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21CHECKING THE BRAKES
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!
G120A01A-AAT
CAUTION:
Because brakes are essential to the safe operation of the car, it is sug-gested that they be checked and inspected by your Hyundai dealer. The brakes should be checked andinspected for wear at those intervals specified in the vehicle maintenance schedule in Section 5. G120B02A-AAT
Checking the Brake Fluid Level
WARNING:
Use caution when handling brakefluid. It can damage your vision ifit gets into your eyes. It will also damage your vehicle’s paint if spilled on it and not removed im-mediately. G120C02A-AAT
Recommended Brake Fluid
Use only hydraulic brake fluid con- forming to DOT 3 or DOT 4 specifica- tions in your braking system. Followthe instructions printed on the con- tainer. G120D01A-AAT
To Check the Fluid Level
The fluid level in the brake fluid reser- voir should be checked periodically.The level should be between the "MIN" and "MAX" marks on the side of the reservoir. If the level is at or below the"MIN" mark, carefully add fluid to bring it up to "MAX". Do not overfill. HHP5015
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!
G120E02A-AAT
Adding Brake Fluid
WARNING:
Handle brake fluid carefully. It can damage your vision if it gets into your eyes. Use only DOT 3 or DOT4 specification fluid from a sealed container. Do not allow the fluid can or reservoir to remain openany longer than required. This will prevent entry of dirt and moisture which can damage the brake sys-tem and cause improper opera- tion.
To add brake fluid, first wipe away any
dirt, then unscrew the fluid reservoircap. Slowly pour the recommended fluid into the reservoir. Do not overfill.Carefully replace the cap on the reser- voir and tighten.
CHECKING THE CLUTCH FLUID
!
G130A01A-AAT
To Check the Clutch Fluid The clutch fluid level in the master
cylinder should be checked when performing other under hood services. The system should be checked for leakage at the same time. Check tomake certain that the clutch fluid level is always between the "MAX" and "MIN" level markings on the fluid res-ervoir. Fill as required. Fluid loss indi- cates a leak in the clutch system which should be inspected and re-paired immediately. Consult your Hyundai dealer. G130B02A-AAT
To Replace the Fluid
Recommended brake fluid conforming
to DOT 3 or DOT 4 specification shouldbe used. The reservoir cap must be fully tightened to avoid contaminationfrom foreign matter or moisture.
NOTE: Do not allow any other liquids to
contaminate the brake fluid. Seal damage will result.
WARNING:
Use caution when handling brake
fluid. It can damage your vision ifyou get it in your eyes. It will also damage your vehicle’s paint if spilled on it and not removed im-mediately.
HHP5016
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Drive belts should be checked periodi- cally for proper tension and adjusted if necessary. At the same time, beltsshould be examined for cracks, wear, fraying or other evidence of deteriora- tion and replaced if necessary.Belt routing should also be checked tobe sure there is no interference be-tween the belts and other parts of the engine. After a belt is replaced, the new belt should be adjusted againafter two or three weeks to eliminate slack resulting from initial stretching after use. HHP5049
Diesel Engine (2.9 CRDi)
Generator pulley
Water pump pulley
Tension pulley
COMP. pulley Power steeringpulley
Idler pulley
Auto tensioner Crankshaft pulley
CHECKING AND REPLAC- ING FUSES
G200A01A-AAT
Replacing a Fusible Link
G200A01HP
G200A02HP
!WARNING:
The drive belt should be checked when the engine is cool or cold to avoid burning yourself on hot en- gine.
Bad GoodBad GoodEngine Compartment Fuse and Relay Box #1
Engine Compartment Fuse and Relay Box #2
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31CHECKING THE BATTERY
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G210A01A-AAT
WARNING:
Batteries can be dangerous! When
working with batteries, carefully observe the following precautionsto avoid serious injuries. o If battery fluid is on your skin, flush
the affected areas with water for atleast 15 minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your eyes with water and getmedical assistance as soon as possible. While you are being drivento get medical assistance, continue to rinse your eyes by using a sponge or soft cloth saturated withwater.
o If you swallow battery fluid, drink a large quantity of water or milk fol- lowed by milk of magnesia, eat a raw egg or drink vegetable oil. Getmedical assistance as soon as possible.
While batteries are being charged (either by a battery charger or by thevehicle's alternator), they produce explosive gases. Always observe these warnings to prevent injuries fromoccurring:
o Charge batteries only in a well ven- tilated area.
o Do not permit flames, sparks or smoking in the area.
o Keep children away from the area.
The fluid in the battery contains a
strong solution of sulfuric acid, whichis poisonous and highly corrosive. Becareful not to spill it on yourself or the car. If you do spill battery fluid on yourself, immediately do the follow-ing: HHP5020
NOTE:
o If the power connector is pulled up from the fuse panel, the warn-ing chime, audio, clock and inte- rior lamps, etc., will not operate. The following items must be re-set after replacement.- Digital Clock - Trip computer
- Automatic heating and cooling
control system
- Audio
o Even though the power connec- tor is pulled up, the battery can still be discharged by operation of the headlights or other electri-cal devices.
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!
G210B01Y-GET
Checking the Battery
Keep the battery clean. Any evidence
of corrosion around the battery posts or terminals should be removed using a solution of household baking sodaand warm water. After the battery terminals are dry, cover them with a light coating of grease.
WARNING:Always read the followinginstructions carefullywhen handling a battery.Keep lighted cigarettesand all other flames orsparks away from the bat- tery. Hydrogen, which is a highly combustible gas, is always present in batterycells and may explode if ignited.Keep batteries out of the reach of children because batteries contain highly corrosive SULFURIC ACID.Do not allow battery acid to contact your skin, eyes, clothing or paint finish.If any electrolyte gets intoyour eyes, flush your eyeswith clean water for at least 15 minutes and get imme- diate medical attention. Ifpossible, continue to ap- ply water with a sponge or cloth until medical atten-tion is received.If electrolyte gets on yourskin, thoroughly wash thecontacted area.If you feel a pain or a burn-ing sensation, get medi- cal attention immediately. Wear eye protection when charging or working near a battery. Always provide ventilation when working in an en- closed space.o When lifting a plastic-cased bat- tery, excessive pressure on the case may cause battery acid toleak, resulting in personal in- jury. Lift with a battery carrier or with your hands on oppositecorners.
o Never attempt to charge the bat- tery when the battery cables are connected.
o The electrical ignition system works with high voltage. Never touch these componentswith the engine running or the ignition switched on.
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33
Gasoline Engine or Diesel Engine (2.5 TCI)
POWER STEERING FLUID LEVEL
G220B01A-AAT
Checking Engine Cooling Fan
The engine cooling fan should come
on automatically if the engine coolant temperature is high.
G220C01A-AAT
Checking Condenser Cooling Fan
The condenser cooling fan should
come on automatically whenever the air conditioning is in operation. G230A03A-AAT The power steering fluid level should be checked daily.G230A01HP
HHP5014CHECKING ELECTRIC COOLING FANS
!
G220A01A-AAT WARNING:
The cooling fan is controlled by
engine coolant temperature and may sometimes operate even whenthe engine is not running. Use extreme caution when working near the blades of the cooling fan,so that you are not injured by a rotating fan blade. As the engine coolant temperature decreases thefan will automatically shut off. This is a normal condition.
Diesel Engine (2.9 CRDi)