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DO-IT-YOURSELF MAINTENANCE
35
!WARNING:
o Do not smoke or have any other open flame near the vehicle while bleeding the fuel system.
o Be sure to carefully clean away any fuel which spilled onto nearby parts coming out of the air bleed bolt, because suchaccumulations of fuel might ig- nite and cause a fire. G300A02HP-GAT Removal of Water from the Fuel Filter (For Diesel Engine (2.5 TCI)) If the fuel filter warning lamp illumi- nates during driving, it indicates thatwater has accumulated in the fuel filter. If this occurs, remove the water as described below.
G300A01HP
1. Loosen the drain plug at the bottom of the fuel filter.
2. Pump the hand pump until there are
no more bubbles in the fuel comingout of the air bleed bolt. When doing this, place a cloth around the air bleed bolt to prevent the escapingfuel from spewing about.
3. Tighten the air bleed bolt when there
are no more bubbles in the fuel.
4. Continue pumping until the hand pump becomes stiff.
5. Finally, check to be sure that there is no leakage of fuel. If in doubt, consult your nearest authorized HYUNDAI dealer. G350A02HP
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6 DO-IT-YOURSELF MAINTENANCE
36
2. Operate the hand pump slowly 6 or
7 times in order to force the water out through the drain plug.
3. Tighten the drain plug when water no longer comes out.
4. Loosen the air bleed bolt and bleed the air.(Refer to "Bleeding the fuel sys-tem".)
5. Check to be sure that the warning lamp illuminates when the ignitionkey is turned to "ON", and that itgoes off when the engine is started.If in doubt, consult your nearestauthorized HYUNDAI dealer. G350A02HP
!
NOTE: It is recommended that water ac-
cumulated in the fuel filter should be removed by an authorized Hyundai dealer. G350B01HP-GAT
Bleeding the Fuel System (For Diesel Gngine (2.9 CRDi))
The fuel system should be bled to
remove air as described in the illus- tration if the fuel supply is exhausted during travel, when the fuel filter isreplaced, or if the vehicle is not used for a long time.
1. Pump the hand prime pump with your hand for one minute(about 20~30 times).
2. Turn the ignition key to the "START"
position and release it 2~3 times shortly until the engine starts. HHP5048
WARNING:
o Do not smoke or have any other open flame near the vehicle whilebleeding the fuel system.
o Be sure to carefully wipe away any water drained out in this manner, because the fuel mixedin the water might be ignited and result in a fire.
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DO-IT-YOURSELF MAINTENANCE
37
!
G300B02HP-GAT
Removal of Water from the Fuel Filter (For Diesel Engine (2.9 CRDi))
If the fuel filter warning lamp illumi-
nates during driving, it indicates that water has accumulated in the fuelfilter. If this occurs, remove the water as described below.
1. Loosen the drain plug at the bot-
tom of the fuel filter.
2. Tighten the drain plug when water
no longer comes out. 3. Check to be sure that the warning
lamp illuminates when the ignition key is turned to "ON", and that it goes off when the engine is started. If in doubt, consult your nearest authorized HYUNDAI dealer.
NOTE: It is recommended that water ac- cumulated in the fuel filter should be removed by an authorizedHyundai dealer.
WARNING:
Be sure to carefully wipe away anywater drained out in this manner,because the fuel mixed in the wa- ter might be ignited and result in a fire.
HHP5047
!
CAUTION:
Do not hold the ignition key in the "START" position for more than 15 seconds. Doing so may cause the engine and the injection pumpto damage.
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6
DO-IT-YOURSELF MAINTENANCE
39HEADLIGHT AIMING AD- JUSTMENT
G290A01HP-GAT
G290A01HP G290A02HP
Before performing aiming adjustment, make sure of the following.
!WARNING:
The halogen bulb contains gas
under pressure and if impacted could shatter, resulting in flyingfragments. Always wear eye pro- tection when servicing the bulb. Protect the bulb against abrasionsor scratches and against liquids when lighted. Turn the bulb on only when installed in a headlight.Replace the headlight if damaged or cracked. Keep the bulb out of the reach of children and disposeof the used bulb with care.
G270A03HP
9. Remove the protective cap from the replacement bulb and install the new bulb by matching the plas- tic base with the headlight hole.Reattach the bulb spring and re- connect the connector.
10.Use the protective cap and carton to promptly dispose of the old bulb.
11.Check for proper headlight aim. G270A03O(Low Beam)
(High Beam)
Vertical aiming
Horizontal aiming
Vertical aiming
Horizontal aiming
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6 DO-IT-YOURSELF MAINTENANCE
42BULB WATTAGES
Wattage55/55 5
21 8
10 55 55
Part Name
Headlight (Low/High Beam)Front Position Light Front Turn Signal Light Map Light Interior Light Front Fog Light Side Repeater Light Front Door Edge Warning Light (If Installed) Wattage
1016
21/5 2116 215
No.
9
1011 12 Part Name
Luggage Compartment Light High Mounted Rear Stop Light (If Installed) Rear Combination Light Stop/Tail Light Turn Signal Light Back-up Light Rear Fog Light (If Installed) License Plate Light
No.
1 2 3 4 5 6 7 8
G280A03HP-GAT
G280A01HP
Socket Type S8.5/8.5W-2
BAY 15d BA 15s
W2.1 x 9.5D
BA 15s
W2.1 x 9.5D
Socket Type
Px26d/P14.5S W2.1x9.5D
BA 15s
S8.5/8.5 S8.5/8.5 P22d
W2.1 x 9.5D W2.1 x 4.6D
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6 DO-IT-YOURSELF MAINTENANCE
46
AMPERAGES(A)50A 30A 40A 40A 30A 40A 20A-
20A 10A 15A
NO. 1
NO. 2
NO. 3
NO. 4
NO. 5
NO. 6
NO. 7
NO. 8
NO. 9
DESCRIPTION
CIRCUIT PROTECTED
Power Connector(A,B), Engine Compartment Fuse and Relay Box #2
(Fuse 28,29), Inner Panel Fuse Box(Fuse 6,7,8, 9)
Start Relay, Ignition Switch
Condenser Fan Relay,
Engine Compartment Fuse and Relay Box #2(Fuse 14,15)ABS Control Module
Power Window Relay
Tail Lamp Relay,
Engine Compartment Fuse and Relay Box #2(Fuse 11,12)ABS Control Module-
Fuel Pump Relay, ECM, Ignition Failure Sensor
A/CON, TCM, ETACM, Data Link Connector, Siren,
Immobilizer Control Module
Interior Lamp, Map Lamp, Audio, Instrument Cluster,
Front Door Edge warning Lamp
FUSIBLE LINK
NO. 30
NO. 31
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7
EMISSION CONTROL SYSTEMS
3
!
CATALYTIC CONVERTER
H020A01A-AAT
; For a Gasoline Engine
All Hyundai vehicles are equipped
with a monolith type three-way cata- lytic converter to reduce the carbonmonoxide, hydrocarbons and nitro- gen oxides contained in the exhaust gas. Exhaust gases passing throughthe catalytic converter may cause it to operate at a very high temperature. The introduction of large amounts ofunburned gasoline into the exhaust may cause the catalytic converter to overheat and create a fire hazard.This risk may be reduced by observ- ing the following: WARNING:
o Use unleaded fuel only.
o Maintain the engine in good operating condition. Extremely high catalytic converter tempera-tures can result from improper operation of the electrical, igni- tion or multiport electronic fuelinjection.
o If your engine stalls, pings, knocks, or is hard to start, have your Hyundai dealer inspect and repair the problem as soon aspossible.
o Avoid driving with a very low
fuel level. Running out of gaso-line may cause the engine to misfire and result in damage to the catalytic converter.
o Avoid idling the engine for peri-
ods longer than 10 minutes.
o The vehicle should not be pushed or pulled to get started.This may cause the catalyticconverter to overheat and cre- ate a fire hazard.
Catalytic Converter
o Do not touch the catalytic con-
verter or any other part of the exhaust system while the cata- lytic converter is hot. Shut off the engine, wait for at least onehour before touching the cata- lytic converter or any other part of the exhaust system.
o Remember that your Hyundai dealer is your best source ofassistance.
o Do not stop your Hyundai over any combustible material suchas grass, paper, leaves or rags. These materials might contact the hot catalytic converter and afire might result.
H020A01HP-D
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7EMISSION CONTROL SYSTEMS
4
!
H020D01HP-GAT ; For a Diesel Engine (If Installed)
WARNING:
o Use diesel only.
o Maintain the engine in good operating condition. Extremely high catalytic converter tempera- tures can result from improperoperation of the electrical, igni- tion or electronic fuel injection.
o If your engine stalls, pings, or is hard to start, have your Hyundaidealer inspect and repair the problem as soon as possible.
o Avoid driving with a very low fuel level. Running out of dieselmay cause the engine to stop and result in damage to the cata- lytic converter.
o Avoid idling the engine for peri- ods longer than 10 minutes.
o The vehicle should not be pushed or pulled to get started.This may cause the catalyticconverter to overheat and cre- ate a fire hazard.
Catalytic Converter H020A01HP
All Hyundai vehicles are equipped with oxidation type catalytic converterto reduce the carbon monoxide, hy- drocarbons and particulates contained in the exhaust gas. o Do not touch the catalytic con-
verter or any other part of theexhaust system while the cata- lytic converter is hot. Shut off the engine, wait for at least onehour before touching the cata- lytic converter or any other part of the exhaust system.
o Remember that your Hyundai
dealer is your best source ofassistance.
o Do not stop your Hyundai over any combustible material suchas grass, paper, leaves or rags. These materials might contact the hot catalytic converter and afire might result.
hpflene-7.p65 3/9/2005, 1:52 PM
4