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5VEHICLE MAINTENANCE REQUIREMENTS
8
6ZF070C1-A
o Coolant
The engine coolant should be changed
at the intervals specified in the main- tenance schedule. F060H01A-AAT
o Air cleaner filter
A Genuine Hyundai air cleaner filter is
recommended when the filter is re- placed.
6ZF060J1-A
o Spark plugs
(For Petrol Engine)
Make sure to install new spark plugs
of the correct heat range.
6ZF070B1-A
o Cooling system
Check the cooling system part, such as radiator, coolant reservoir, hoses and connections for leakage and dam- age. Replace any damaged parts.
6ZF060G1-A o Vapour hose and fuel filler cap The vapour hose and fuel filler cap should be inspected at those intervals specified in the maintenance sched- ule. Make sure that a new vapourhose or fuel filler cap is correctly re- placed. 6ZF060F1-A
o Vacuum, crankcase
ventilation hoses
Inspect the surface of hoses for evi-
dence of heat and/or mechanical dam-age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessiveswelling indicate deterioration. Par- ticular attention should be paid to ex- amining those hose surfaces nearestto high heat sources, such as the exhaust manifold.
Inspect the hose routing to assure
that the hoses do not come in contactwith any heat source, sharp edges or moving component which might causeheat damage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make surethey are secure, and that no leaks are present. Hoses should be replaced immediately if there is any evidence ofdeterioration or damage.
6ZF060E1-A o Timing belt Replace timimg belt and inspect all associated parts related for damage and deformation. Replace any dam- aged parts immediately.
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Engine Compartment .................................................... 6-2
Daily Operating Checks ............................................... 6-5
Engine Oil ..................................................................... 6-5
Engine Oil and Filter Replacement ............................... 6-8
Engine Coolant Checking and Replacing ..................... 6-9
Sparking Plug Replacement ........................................6-12
Air Cleaner Element Replacement ............................... 6-13
Manual Transaxle Lubricant .................... ....................6-15
Automatic Transaxle Fl uid........................................... 6-16
Brake System Checking .............................................. 6-18
Checking the Clutch Fluid ............................................ 6-19
Air Conditioning System Maintenance ......................... 6-20
Changing the Pollen Filter
(For Evaporator and Blower U nit) .............................6-21
Drive Belts ................................................................... 6-23
Fusible Links ............................................................... 6-24
Power Steering Fluid Level .......................................... 6-27
Replacing Light Bulbs .................................................. 6-30
Fuse Panel Description ............................................... 6-37
OWNER MAINTENANCE
6
6
Page 544 of 599
6OWNER MAINTENANCE
2ENGINE COMPARTMENT
HLC5001-D
G010A01A-EAT (1.3/1.5 SOHC)
1. Engine coolant reservoir
2. Power steering fluid reservoir
(Not all models)
3 Clutch fluid reservoir (Not all models)
4. Engine oil filler cap 5. Brake booster
6. Brake fluid reservoir
7. Air filter element
8. Relay box
9. Windscreen washer fluid reservoir
cap 10. Engine oil level dipstick
11. Spark plug cable
12. Radiator cap
13. Automatic transaxle fluid level
dipstick (Not all models)
14. Battery
12 34 56
78
91 011 1 213 1 4
Page 545 of 599
6
OWNER MAINTENANCE
3
G010C01A-EAT (1.6 DOHC)
G010D01A-D
1. Engine coolant reservoir
2. Power steering fluid reservoir (Not all models)
3. Clutch fluid reservoir
(Not all models)
4. Rocker cover 5. Engine oil filler cap
6. Brake booster
7. Brake fluid reservoir
8. Air filter element
9. Relay box10. Windscreen washer fluid reservoir
cap
11. Engine oil level dipstick
12. Radiator cap
13. Automatic transaxle fluid level dipstick (Not all models)
14. Battery
12 4 5 67 8 9
10 11 12 3
CAUTION:
When inspecting or servicingthe engine, you should handle tools and other heavy objects carefully so that the plasticrocker cover of the engine is not damaged.
!
13 14
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6OWNER MAINTENANCE
4
G010D01A-EAT (DIESEL)
1. Engine coolant reservoir
2. Power steering fluid reservoir
(Not all models)
3. Clutch fluid reservoir
4. Engine oil filler cap 5. Engine cover
6. Fuel filter
7. Brake booster
8. Brake fluid reservoir
9. Air filter element 10. Relay box
11. Windscreen washer fluid reservoir
cap
12. Engine oil level dipstick
13. Radiator cap
14. Battery G010E01A-D
12 34
5
67 89
11 12 13 14 10
CAUTION:
When inspecting or servicingthe engine, you should handle tools and other heavy objects carefully so that the plastic rocker cover of the engine is not damaged.
!
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6
OWNER MAINTENANCE
5ENGINE OILDAILY OPERATING CHECKS
SG020B1-E The following items should be checked on a daily basis or whenever the vehicle is refuelled, whichever occurs sooner.
o Engine oil level.
o Coolant level.
o Power steering fluid level.
o Brake fluid level.
o Windscreen washer fluid level.
o Battery condition.
o Tyre condition and pressures.
o Operation and cleanliness of all light- ing equipment.
o Windscreen wiper and washer opera- tion.
o Horn operation.
o Warning light operation.
o Adjustment and cleanliness of mir- rors.
o Seat and seat belt adjustment and operation.
o Fluid leakage. The vehicle must not be driven if the daily operating checks indicate thatany item of equipment related to the safety or roadworthiness of the vehicle is not functioning correctly. G030A01FC-EAT The correct engine oil level is of para- mount importance. An excessively high or low oil level may result in irreparable damage being sustained by the engine.The engine oil level must be checked on a daily basis, whenever the vehicle is refuelled or before starting a long trip,whichever occurs sooner. In addition, it is imperative that only an approved grade and specification of oilis used to avoid the possibility of seri- ous engine damage and premature wear. The use of "budget price" oil is a falseeconomy that must be avoided if the maximum reliability and useful life is to be obtained from the vehicle.
G030B02O-EAT Recommended Oil
1. Petrol Engine The engine oil quality should meet the following classification. API SJ, SL or ABOVE, ILSAC GF-3 or ABOVE The oil viscosity should be selected according to the operating environment of the engine by means of the tableshown above. The engine oil recom- mendations are complete in themselves and the use of additives is neitherrequired nor recommended. The use of engine oil additives may result in invali- dation of the vehicle warranty.
G030B01JM
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6
OWNER MAINTENANCE
9ENGINE COOLANT CHECK-
ING AND REPLACING
CAUTION:
The oil being drained from the en- gine will be hot. Care should beexercised to prevent scalding.
!
3. Prepare a suitable receptacle to col-
lect the displaced oil and remove the drain plug from the sump.
!
4. When the oil has drained from thesump, replace the drain plug using a new washer ensuring that the plug isnot over tightened. Tightening torque is: 3.5 ~ 4.5 kgf.m
5. Remove the oil filter by rotating coun- terclockwise, using a proprietary oil filter removal tool if necessary. Note that the oil filter will contain approxi-mately 0.3 litres of oil and this should be collected in a suitable receptacle.
6. Install a new oil filter having smeared the sealing ring with clean oil androtating clockwise until the filter con- tacts the mounting and then a furtherone half turn. Do not over-tighten. WARNING:
Prolonged and repeated contact with used engine oils may result in seri- ous skin disorders including derma-titis and cancer. Avoid contact with skin as far as possible and always wash thoroughly after any contact.Keep used oils out of reach of chil- dren. It is illegal to pollute drains, water courses and soil. Use onlyauthorized waste collection facili- ties including civic amenity sites and garages for the disposal of usedoil and oil filters. If in doubt, contact the local authority for disposal in- structions. Tightening torque:
Petrol -
1.2 ~ 1.6 kgf.m
Diesel - 2.3 ~ 2.5 kgf.m
7. Pour the specified quantity of the recommended oil into the engine and replace the filler cap. Start the en- gine and ensure that no oil leaksexist. Turn off the engine and after a couple minutes, recheck the oil level.
!
SG050A1-E
WARNING:
Do not remove the radiator cap when the engine is hot, since the system is pressurized and coolant may beejected from the radiator resulting in scalding.
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6OWNER MAINTENANCE
10
NOTE: It is imperative that vehicles fitted with an air conditioning system have a coolant concentration of the rec-ommended strength at all times. The use of the air conditioning system when the cooling system is filledwith water only will result in the heater matrix freezing and subse- quently bursting. SG050C1-E Coolant Level The engine coolant level may be ob- served through the side of the plasticcoolant reservoir (expansion tank) when the engine is cold. If the level is below the "L" mark, add coolant of the correctconcentration until the level is between the "L" and "F" marks. If the level falls below the "L" mark on a regular basisdespite being topped up, consult a Hyundai dealer.
SG050B1-E Coolant recommendations Only ethylene glycol based coolant with a corrosion inhibitor suited to aluminiumalloy engine components should be used in the cooling system. No further additives or inhibitors should be used.The coolant specific gravity should be checked as prescribed in the mainte- nance schedule to ensure adequatefrost and corrosion protection. In addi- tion, the engine coolant must be re- placed at the specified interval sincethe corrosion inhibitor properties dete- riorate with time. It is important to note that whilst anincrease in the concentration of anti freeze gives an increase in the level of frost protection, a solution which is inexcess of 65% anti freeze will result in reduced frost protection and engine overheating. Therefore the recom-mended concentration of 50% should not be exceeded for general use. The use of methanol based anti freezecompounds may result in engine over- heating and will invalidate the vehicle warranty.
HLC5005