6
DO-IT-YOURSELF MAINTENANCE
11
!
G040B03FC-GAT
(Diesel Engine: Left hand drive type(E.C only)) The engine oil and filter should be changed at those intervals specified inthe maintenance schedule in Section 5. If the car is being driven in severe conditions, more frequent oil and filterchanges are required. The procedure for changing the oil and filter is as follows:
1. Park the car on level ground and set
the parking brake. Start the engine and let it warm up until the needle on the coolant temperature gauge movesabove the lowest mark. Turn the engine off and place the gear selec- tor lever in "P" (automatic) or reversegear (manual transaxle).
2. Open the hood and remove the en-
gine oil filler cap.
3. Slide underneath the car and loosen the oil pan drain plug by turning itcounterclockwise oil pan with awrench of the proper size. Be sure that a drain pan is in position to catch the oil as it drains out, thenremove the drain plug.
Engine oil drain plug
Oil filter
G040C01A
7. Refill the crankcase with the recom-mended engine oil. Refer to the specification in chapter 9 for engine oil capacity.
8. Start the engine and check to be sure no oil is leaking from the drainplug or oil filter.
9. Shut off the engine and recheck the
oil level.
NOTE: Always dispose of used engine oil in an environmentally acceptable man- ner. It is suggested that it be placedin a sealed container and taken to a service station for reclamation. Do not pour the oil on the ground or putit in with the household trash. WARNING:
Used motor oil may cause irritation or cancer of the skin if left in con- tact with the skin for prolonged peri-ods of time. Wash your hands thor- oughly with soap and warm water as soon as possible after handling usedoil.
Oil filler cap
Be sure that the mounting surface on the engine is clean and that theold gasket is removed completely. Lubricate the new gasket on the filter with clean engine oil beforeinstallation.
6 DO-IT-YOURSELF MAINTENANCE
12
Oil filter drain plug
!
!
that a drain pan is in position to catch the oil.
6. Loosen the oil filter upper cap with a proper tool from the lower case untilan O-ring is seen. Then, drain the oilcompletely.
7. Pull out the oil filter upper cap with
element from the lower case.Using a clean cloth, remove any dirt or oil accumulated around the lower case.
8. Install a new copper washer of the oil filter drain plug by the side oflower case and retighten by turningit clockwise. Tightening torque : 0.8 ~ 1.0 kgf.m
9. After mounting a new oil filter ele- ment and new O-ring to upper cap, install the upper cap to lower case and retighten by turning it clock- wise. Do not over-tighten. Tightening torque : 2.3 ~ 2.5 kgf.m
10. Refill the crankcase with the recom- mended engine oil. Refer to the specification in chapter 9 for engineoil capacity. 11. Start the engine and check to be
sure no oil is leaking from the drainplug or oil filter.
12. Shut off the engine and recheck the
oil level.
NOTE:
o It is recommended that the engine oil and filter should be changed by an authorized Hyundai dealer.
o Always dispose of used engine oil in an environmentally acceptable manner. It is suggested that it beplaced in a sealed container and taken to a service station for maybe reclaimation. Do not pour the oilon the ground or put it into the household trash.
G040B01FC
O-ring
Oil filter element
Washer
Upper cap
Lowercase
WARNING:
Be very careful when draining the engine oil as it may be hot enough to burn you!
4. When the oil has stopped draining, replace the drain plug using a new washer and retighten by turning it clockwise. Oil pan drain plug tightening torque: 3.5 ~ 4.5 kgf.m
5. Loosen the oil filter drain plug by turning it counterclockwise with a wrench of the proper size and drainout some oil in the oil filter. Be sure WARNING:
Used motor oil may cause irritationor cancer of the skin if left in contactwith the skin for prolonged periods of time. Wash your hands thoroughly with soap and warm water as soon aspossible after handling used oil.
6 DO-IT-YOURSELF MAINTENANCE
18FILLING THE WASHER RESERVOIR
G090A01A-GAT The washer fluid reservoir supplies fluid to the windshield washer system. A good quality washer fluid should be used to fill the washer reservoir. Thefluid level should be checked more frequently during inclement weather or whenever the washer system is in morefrequent use. The capacity of the washer reservoir is 3.0 liters (3.2 U.S. quarts). CAUTION:
o Radiator antifreeze (engine cool- ant) should not be used in the washer system because it will damage the car's finish.
o The washer should not be oper- ated if the washer reservoir isempty. This can damage thewasher fluid pump.
!
HLC5007
CAUTION:
o Do not operate the wipers on dry glass. This can result in more rapid wear of the wiper blades and may scratch the glass.
o Keep the blade rubber out of con- tact with petroleum products suchas engine oil, gasoline, etc.!
6
DO-IT-YOURSELF MAINTENANCE
19
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CHECKING THE TRANSAXLE OIL (MANUAL)
G100A03A-GAT
G100B02A-AAT To Check the Maunal Transaxle Fluid Level
HXGS506
Drain plug
Filler plug
G100B01L
Transaxle lubricant in the manual transaxle should be checked at those intervals specified in the vehicle main-tenance schedule in Section 5. Recommended Oil Use only HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) in the manualtransaxle. Manual Transaxle Oil Capacity The oil capacity of the manual transaxle is 2.15 liters. WARNING:
It is always better to check thetransaxle oil level when the engine is cool or cold. If the engine is hot, you should exercise great caution toavoid burning yourself on hot en- gine or exhaust parts. Park the car on level ground with the engine off.
1. Using a wrench of the correct size,
loosen the oil filler plug by turning it counterclockwise and remove it with your fingers.
2. Use your finger or suitable tool to feel inside the hole. The oil levelshould be at its bottom edge. If it is not, check for leaks before addingoil. To refill the transaxle or bring the oil level up,add oil slowly until it reaches the proper level. Do notoverfill.
3. Replace the plug and washer, screw
it in with your fingers and then tightensecurely with the wrench.
6
DO-IT-YOURSELF MAINTENANCE
33REMOVAL OF WATER FROM THE FUEL FILTER
1. Loosen the drain plug at the bottom
of the fuel filter.
2. Tighten the drain plug when water no longer comes out.
3. Check to be sure that the warning
lamp illuminates when the ignition key is turned to "ON", and that it goes off when the engine is started.If in doubt, consult your nearest authorized HYUNDAI dealer.
NOTE: It is recommended that water accu- mulated in the fuel filter should be removed by an authorized Hyundai dealer.
G300B01A G300A01A
G240A01A-AAT POWER STEERING HOSES It is suggested that you check the power steering hose connections forfluid leakage at regular intervals. The power steering hoses should be re- placed if there is severe surface crack-ing, scuffing or worn spots. Deteriora- tion of the hose could cause prema- ture failure. G300A02B-GAT (DIESEL ENGINE) If the fuel filter warning light illuminates during driving, it indicates that waterhas accumulated in the fuel filter. If this occurs, remove the water as described below.
It is due to a power steering fluidcharacteristic in extremely cold con-ditions. Recommended Fluid Use PSF-3 type fluid NOTE: Do not start the engine when the power steering oil reservoir is empty.
!WARNING:
Be sure to carefully wipe away any water drained out in this manner, because the fuel mixed in the water might be ignited and result in a fire.
6 DO-IT-YOURSELF MAINTENANCE
34HEADLIGHT AIMING ADJUSTMENT
5. Open the hood.
6. Draw the vertical line (through the
center of each headlight beam pat-tern) and the horizontal line (throughthe center of each headlight beam pattern) on the aiming screen. And then, draw a horizontal parallel line at 30 mm (1.18 in.) under the horizontal line.
7. Adjust each cut-off line of the low beam to the parallel line with a phillipsscrewdriver - VERTICAL AIMING.
8. Adjust each cut-off line of the low
beam to each vertical line with aphillips screwdriver - HORIZONTAL AIMING. G290A01A
Horizontal Aiming
Vertical Aiming
If the vehicle has had front body repair and the headlight assembly has beenreplaced, an headlight aiming should be checked using an aiming screen as shown in the illustration. Turn on theheadlight switch. (Low Beam Position)
1. Adjust headlights so that main axisof light is parallel to center line of the body and is aligned with point "P" shown in the illustration.
2. Dotted lines in the illustration show the center of headlights.
G290B03A-GAT Adjustment After Headlight As- sembly Replacement
G290A03A-GAT Before performing aiming adjustment, make sure of the following.
1. Keep all tires inflated to the correct
pressure.
2. Place the vehicle on level ground
and press the front bumper and rear bumper down several times. Place the vehicle at a distance of 3,000 mm (118 in.) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant,engine oil and fuel, and spare tire,jack, and tools). Have the driver or equivalent weight placed in driver's seat.
4. Clean the head lights lenses and turn on the headlight (low beam). G290B01B
LW
H
H Cut-off line
Ground line
"P"
Horizontal line
Vertical line30 mm
6
DO-IT-YOURSELF MAINTENANCE
35REPLACEMENT OF LIGHT BULBS
HLC5033
G270A03A-GAT Headlight Bulb
1. Allow the bulb to cool. Wear eye
protection.
2. Open the engine hood.
3. Always grasp the bulb by its plastic
base, avoid touching the glass.
SPECIFICATIONS: "H" Horizontal center line of headlights from ground.Gasoline Engine: 656 mm (25.8 in.) Diesel Engine: 664 mm (26.1 in.) "W" Distance between each headlight center.Gasoline Engine/Diesel Engine : 1,078 mm (42.4 in.) "L" Distance between the headlights and the wall that the lights are testedagainst. : 3,000 mm (118 in.). G260A02A-AAT Before attempting to replace a light bulb, be sure the switch is turned to the "OFF" position. The next paragraph shows how to reachthe light bulbs so they may be changed. Be sure to replace the burned-out bulb with one of the same number and watt-age rating. See page 6-41 for the wattage descrip- tions.
CAUTION:
Keep the lamps out of contact with petroleum products, such as oil, gasoline, etc.
!
4. Using a spanner, remove the head-light assembly mounting bolts.
9 VEHICLE SPECIFICATIONS
4
Item
Engine Oil Gasoline
Diesel
Engine Oil Consumption
Transaxle Manual Auto
Power Steering
Brake Fluid CoolantLUBRICATION CHART
Oil & Grease Standard
API SJ, SL or ABOVE, SAE 5W-20, 5W-30
ILSAC GF-3 or ABOVE SAE 10W-30 (ABOVE -18°C) SAE 15W-40 (ABOVE -13°C) SAE 20W-50 (ABOVE -7°C)
API CF-4 or ABOVE, SAE 30 (0 °C ~ 40 °C)
ACEA B4 or ABOVE SAE 20W-40 (ABOVE -10 °C)
SAE 15W-40 (ABOVE -15 °C)
SAE 10W-30 (-20 °C ~ 40 °C)
SAE 5W-30 (-25 °C ~ 10 °C)
SAE 0W-30 (BELOW 10 °C) *1, *2
*1. Restricted to driving condition and dealing area*2. Not recommended for sustained high speed vehicle operationNormal driving condition Severe driving condition HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4)Hyundai Genuine ATF SP III, Diamond ATF SP III or other brands approved by Hyundai Motor Co. PSF-3DOT 3, DOT 4 or equivalent Ethylene glycol base for aluminum radiator
J080A09A-GAT
Q'ty (liter)
Drain and refill (with oil filter) : 3.3 (2.9 Imp.qts) Drain and refill (with oil filter) : 4.8 (4.2 Imp.qts) MAX. 1L / 1,500 Km MAX. 1L / 1,000 Km 2.15 (1.86 Imp. qts) 6.1 (5.3 Imp.qts) (Gasoline only) As required As required1.3/1.5L : 5.4, 1.6L:5.88, Diesel:5.3
1.3/1.5L : 5.92, 1.6L:5.48
Manual T/A Automatic T/A