3 WHAT TO DO IN AN EMERGENCY
4
!
IF THE ENGINE OVERHEATS
D030A02TB-AAT If your temperature gauge indicates overheating, you experience a loss of power, or hear loud pinging or knock- ing, the engine is probably too hot. Ifthis happens to you, you should:
1. Pull off the road and stop as soon as it is safe to do so.
2. Place the gear selector lever in "P"
(automatic), or neutral (manual transaxle) and set the parking brake. If the air conditioning is on, turn it off.
3. If engine coolant is running out un- der the car or steam is coming outfrom the hood, stop the engine. Donot open the hood until the engine coolant has stopped running or the steaming has stopped. If there is novisible loss of engine coolant and no steam, leave the engine running and check to be sure the enginecooling fan is operating. If the fan is not running, turn the engine off.
5. Start the engine in the car with the
discharged battery using the nor- mal starting procedure. After the engine starts, leave the jumper cables connected and let the enginerun at fast idle or about 2,000 rpm for several minutes.
6. Carefully remove the jumper cables in the reverse order of attachment.
If you do not know why your battery became discharged (because the lights were left on, etc.), have the charging system checked by your Hyundaidealer. 4. Check to see if the water pump drive
belt is missing. If it is not missing,check to see that it is tight. If the drive belt seems to be satisfactory, check for coolant leaking from theradiator, hoses or under the car. (If the air conditioning had been in use, it is normal for cold water to bedraining from it when you stop).
WARNING:
While the engine is running, keephair, hands, and clothing away from moving parts such as the fan and drive belts to prevent injury.
6 DO-IT-YOURSELF MAINTENANCE
10
!
The engine oil and filter should be changed at those intervals specified inthe maintenance schedule in Section 5. If the car is being driven in severe conditions, more frequent oil and filterchanges are required. The procedure for changing the oil and filter is as follows:
1. Park the car on level ground and set
the parking brake. Start the engine and let it warm up until the needle on the coolant temperature gauge movesabove the lowest mark. Turn the engine off and place the gear selec- tor lever in "P" (automatic) or reversegear (manual transaxle).
2. Open the hood and remove the en-
gine oil filler cap.
3. Slide underneath the car and loosen the drain plug by turning it counter-clockwise with a wrench of the propersize. Be sure that a drain pan is in position to catch the oil as it drains out, then remove the drain plug. WARNING:
Be very careful when draining the engine oil as it may be hot enough to burn you!
4. When the oil has stopped draining, replace the drain plug using a new washer and retighten by turning it clockwise.
Tightening torque : 3.5 ~ 4.5 kgf.m
5. Remove the oil filter by turning it counterclockwise with a oil filter wrench of the proper size. A certainamount of oil will come out when you remove the filter. So be sure to have your drain pan in place underneathit.
6. Install a new oil filter in accordance
with the instructions on the carton oron the filter itself. Do not over-tighten.
Tightening torque:Gasoline - 1.2 ~ 1.6 kgf.m Diesel(LHD(Except E.C), RHD) - 2.3 ~ 2.5 kgf.m
Diesel Engine (LHD(Except E.C), RHD)
G040C01A-1
Engine oil drain plug
Oil filter
Oil filler cap
Gasoline Engine(1.6 DOHC)
F040A02TB
Oil filler cap
Drain plug Oil filter
.........
6 DO-IT-YOURSELF MAINTENANCE
12
Oil filter drain plug
!
!
that a drain pan is in position to catch the oil.
6. Loosen the oil filter upper cap with a proper tool from the lower case untilan O-ring is seen. Then, drain the oilcompletely.
7. Pull out the oil filter upper cap with
element from the lower case.Using a clean cloth, remove any dirt or oil accumulated around the lower case.
8. Install a new copper washer of the oil filter drain plug by the side oflower case and retighten by turningit clockwise. Tightening torque : 0.8 ~ 1.0 kgf.m
9. After mounting a new oil filter ele- ment and new O-ring to upper cap, install the upper cap to lower case and retighten by turning it clock- wise. Do not over-tighten. Tightening torque : 2.3 ~ 2.5 kgf.m
10. Refill the crankcase with the recom- mended engine oil. Refer to the specification in chapter 9 for engineoil capacity. 11. Start the engine and check to be
sure no oil is leaking from the drainplug or oil filter.
12. Shut off the engine and recheck the
oil level.
NOTE:
o It is recommended that the engine oil and filter should be changed by an authorized Hyundai dealer.
o Always dispose of used engine oil in an environmentally acceptable manner. It is suggested that it beplaced in a sealed container and taken to a service station for maybe reclaimation. Do not pour the oilon the ground or put it into the household trash.
G040B01FC
O-ring
Oil filter element
Washer
Upper cap
Lowercase
WARNING:
Be very careful when draining the engine oil as it may be hot enough to burn you!
4. When the oil has stopped draining, replace the drain plug using a new washer and retighten by turning it clockwise. Oil pan drain plug tightening torque: 3.5 ~ 4.5 kgf.m
5. Loosen the oil filter drain plug by turning it counterclockwise with a wrench of the proper size and drainout some oil in the oil filter. Be sure WARNING:
Used motor oil may cause irritationor cancer of the skin if left in contactwith the skin for prolonged periods of time. Wash your hands thoroughly with soap and warm water as soon aspossible after handling used oil.
6 DO-IT-YOURSELF MAINTENANCE
14
G050D01A
G050D02A-AAT To Change the Coolant The coolant should be changed at those intervals specified in the vehiclemaintenance schedule in Section 5.
CAUTION:
Engine coolant can damage the fin-ish of your car. If you spill engine coolant on the car, wash it off thor- oughly with clean water.
!
1. Park the car on level ground, set the parking brake and remove the ra- diator cap when cool.
2. Be sure your drain receptacle is in place. Open the drain cock on theradiator. Allow all the engine coolantto drain from the cooling system, then securely close the drain cock.
3. Check Section 9 for the capacity of the cooling system in your car. Then,following the manufacturer's direc- tions on the engine coolant contain-er, add the appropriate quantity of coolant to the radiator. 4. Turn the radiator cap counterclock-
wise without pressing down on it, until it stops. This relieves any pres- sure remaining in the cooling sys- tem. And remove the radiator capby pushing down and turning coun- terclockwise. Now fill the radiator with clean dem-ineralized or distilled water. Con- tinue to add clean demineralized or distilled water in small quantitiesuntil the fluid level stays up in the radiator neck. G050D02A
5. Start the engine, top off the radiator with water and then add engine coolant to the reservoir until thelevel is between "L" and "F".
6. Replace the radiator and reservoir
caps and check to be sure the draincocks are fully closed and not leak- ing.
6 DO-IT-YOURSELF MAINTENANCE
32POWER STEERING FLUID LEVEL
G230A03A-GAT The power steering fluid level should be checked regularly. To check the power steering fluid level, be sure the ignition is "OFF", thencheck to make certain that the power steering fluid level is between the "MAX" and "MIN" level markings on the fluidreservoir. NOTE: Grinding noise from the power steer- ing pump may be heard immediatelyafter the engine is started in extremely cold conditions (below - 20°C). If the noise stops during warm up, there isno abnormal function in the system. HLC5006
CHECKING ELECTRIC COOLING FANS
!
G220B01A-AAT Checking Engine Cooling Fan The engine cooling fan should come on automatically if the engine coolant tem-perature is high. G220C01TB-GAT Checking Condenser Cooling Fan When the air conditioning is in opera- tion, the condenser cooling fan comes on automatically to be controlled by
ECU.
G220A01A-AAT
WARNING:
The cooling fan is controlled by en-gine coolant temperature and may sometimes operate even when the engine is not running. Use extremecaution when working near the blades of the cooling fan, so that you are not injured by a rotating fanblade. As the engine coolant temper- ature decreases the fan will automat- ically shut off. This is a normal con-dition.
6 DO-IT-YOURSELF MAINTENANCE
42
G200C02A-GAT Engine Compartment (Gasoline Engine)
HLC5027
NOTE:
Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing.
When you inspect the fuse box on your vehicle, refer to the fuse box label.FUSE RATING 120A50A 50A20A30A20A 30A 30A30A30A20A 10A 10A 10A 10A10A 10A10A15A 10A15A 15A 10A 25A PROTECTED COMPONENTS
Charging (Generator) Fuse 6, 7, 8, 9, Horn fuse, Room lamp fuse
Head lamp fuse, Front fog lamp fuse, Tail lamp relay, H/LP washer fuse
Engine control relay, Generator, Fuel pump relay, ECU #3 fuse Ignition power source, Start relayRadiator fan control Blower control ABS control, ABS bleeding connectorABS control, ABS bleeding connector Power window Condenser fan controlRadiator fan, Condenser fan, ECM, Oxygen sensor, Purge control valve,
SMATRA, Glow plug relay, Heater relay, Stop lamp switch A/C relayHorn relay Illumination lamps, Left rear combination lamp, License lamp, DRL control, Position lamp, H/LP washer relayRight rear combination lamp, License lamp, Position lamp Left head lamp, DRL control, Instrument cluster Right head lampFront fog lamp relay
Instrument cluster, Courtesy lamp, Trunk room lamp, ETACM, DLC, Door warning, Multipurpose check connectorAudio, Digital clock, Power antenna, A/C switch, Rear fog lamp switch Idle speed actuator, ECM, Camshaft position sensor, EGR actuator, Throttle plate actuatorECM Head lamp washer motor
Fuel pump relay, Fuel pump motor
ALT
BATTERY LAMPECU
IGN
RAD FAN
BLOWER
ABS ABS
P/WDW
COND FAN
ECU #1
A/CON COMP HORN
TAIL LH
TAIL RH
H/LP LH
H/LP RH
FRONT FOG
ROOM LP AUDIO
ECU #2 ECU#3
H/L WASHER
FUSIBLE
LINK
FUSE
DESCRIPTION
F/PUMP CHK (E50)
FUSE PANEL DESCRIPTION
6
DO-IT-YOURSELF MAINTENANCE
43
HLC5026 FUSE RATING
120A50A 50A30A30A20A30A30A30A30A20A60A30A80A30A 10A 10A 10A 10A10A 10A10A15A 10A15A 15A 10A 25A PROTECTED COMPONENTS
Charging (Generator)Fuse 6, 7, 8, 9, Horn fuse, Room lamp fuse
Head lamp fuse, Front fog lamp fuse, Tail lamp relay, H/LP washer fuse
Engine control relay, Generator, Fuel pump relay, ECU #3 fuseIgnition power source, Start relayRadiator fan controlBlower controlABS control, ABS bleeding connectorABS control, ABS bleeding connectorPower windowCondenser fan controlAssist HeaterAssist HeaterGlow Plug relayFuel Heater Radiator fan, Condenser fan, ECM, Oxygen sensor, Purge control valve,
SMATRA, Glow plug relay, Heater relay, Stop lamp switchA/C relayHorn relayIllumination lamps, Left rear combination lamp, License lamp, DRL control,Position lamp, H/LP washer relayRight rear combination lamp, License lamp, Position lampLeft head lamp, DRL control, Instrument clusterRight head lampFront fog lamp relay
Instrument cluster, Courtesy lamp, Trunk room lamp, ETACM, DLC,Door warning, Multipurpose check connectorAudio, Digital clock, Power antenna, A/C switch, Rear fog lamp switchIdle speed actuator, ECM, Camshaft position sensor, EGR actuator,Throttle plate actuatorECMHead lamp washer motor
Fuel pump relay, Fuel pump motor
ALT
BATTERY LAMP
ECU (DSL) IGN
RAD FAN
BLOWER
ABS ABS
P/WDW
COND FAN
HTRHTR
GLOW F/HTR
ECU #1
A/CON COMP HORN
TAIL LH
TAIL RH
H/LP LH
H/LP RH
FRONT FOG
ROOM LP AUDIO
ECU #2 ECU#3
H/L WASHER
FUSIBLE
LINK
FUSEDESCRIPTION
F/PUMP CHK (E50)G200D02A-GAT Engine Compartment (Diesel Engine)
10INDEX
4
H Hazard Warning Syst em ........................................... 1-66
Headlight Aiming Adjustment ....................................6-34
Headlight Leveling Device Syst em ...........................1-65
Headlight Washer Switch ............ .............................. 1-65
Heating and Cooling Control ..................................... 1-84
Heating and Ventilation ............................................. 1-85
Air flow control ....................................................... 1-86
Air intake control .................................................... 1-85
Bi-level heating ....................................................... 1-89
Defrost/Defogging .................................................. 1-89
Fan speed control .................................................. 1-85
Temperature control ............................................... 1-88
High-Mounted Rear Stop Light................................. 1-78
Hood Release ........................................................... 1-79
Horn .......................................................................... 1-83
I Ignition Sw itch ............................................................. 2-3
Immobilizer S ystem ..................................................... 1-5
Instrument Cluster and Indicator Li ghts................... 1-48
Interior Light Interior light ............................................................ 1-73
Map light ................................................................ 1-74
JJump Starting .............................................................. 3-3 K
Key .............................................................................. 1-4
If you lose your keys ............................................. 3-13
Positions ................................................................... 2-4
Keyless Entry System ............................................... 1-11
LLubrication Chart ......................................................... 9-4
M Maintenance Intervals Explanation of scheduled maintenance items ......... 5-8
Maintenance under severe usage conditions .......... 5-7 Scheduled maintenance ........................................... 5-4
Service requ irements............................................... 5-2
Mirrors Day/night inside rearview .......................................1-78
Outside rearview mirror .................... ..................... 1-75
Outside rearview mirror heater .............................. 1-77
O
Odometer/ Trip Odometer ......... ...............................1-58
P Parking Brake ........................................................... 1-78
Power Steering Fluid Level .......................................6-32
Power Windows ........................................................ 1-13