Page 566 of 599
6OWNER MAINTENANCE
24
!
FUSIBLE LINKS
WARNING:
Under no circumstances should a fusible link be replaced with any- thing other than a new link of thesame rating. The use of higher rated links or other means of connecting the circuit will create a potential firehazard.
G190B01TB-GAT (Diesel Engine)
At the scheduled maintenance inspec- tion, belts should be examined forcracks, wear, fraying or other evidence of deterioration and replaced if neces- sary.Belt routing should also be checked to be sure there is no interference be- tween the belts and other parts of theengine. SG200A1-E The fusible link prevents damage to the wiring harness in the event of an elec-trical system malfunction. Failure of a fusiblelink is indicative of a serious overload condition having occurred andtherefore the electrical system should be checked by a Hyundai dealer before a replacement link is fitted.
A/C comp.
Auto tensioner Pulley
G190B01A
AlternatorPower steeringpump
G200A01A
Melted
Good
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6
OWNER MAINTENANCE
25
In the event of a replacement fuse failing shortly after installation a mal-function within the circuit protected by that fuse is indicated. The circuit should be checked by a Hyundai dealer at thefirst available opportunity.
G200B02A-EAT Individual Circuit Fuses The fuse box containing the individual circuit fuses will be found low on thedashboard on the driver's side. A fuse rating grid will be found on the reverse side of the cover. In the event of fusefailure, the fuse should be replaced with one of equivalent rating. A fuse removal tool is provided within the fuse box tofacilitate replacement.
!WARNING:
The use of replacement fuses having a higher rating than specified or othermeans of connecting the circuit will create a potential fire hazard. NOTE: See page 6-37 for the fuse panel descriptions.
HLC4003
G200B02L
Good
Burned out
HLC4002-D
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6OWNER MAINTENANCE
26ELECTRIC COOLING FANSBATTERY MAINTENANCE
!
!
o If battery electrolyte is spilled onto
skin or into eyes, the effected area must be flushed with copious amounts of water and medical assis- tance sought.
o If battery electrolyte is ingested, copious amounts of water or milkfollowed by an antacid (raw egg ormilk of magnesia) must be drunk. Vomiting should not be induced and medical assistance must be sought.
o Batteries must only be charged in well ventilated areas from which na-ked lights or sources of sparks areexcluded.
o Ensure that children, pets or other
unauthorized persons are kept awayfrom batteries.
o Do not allow anything to bridge the
positive (+) and negative (-) termi-nals of the battery.
o Never invert the battery. The battery fitted during production is of the "Maintenance Free" type.
SG210A1-E
WARNING:
Motor vehicle batteries containsulphuric acid which is corrosive and poisonous. Hydrogen gas isemitted from the battery which is explosive when combined with oxy- gen. The following precautions mustbe strictly observed to avoid per- sonal injury or damage to the ve- hicle. SG220A1-E
WARNING:
The cooling fan is controlled by en-gine coolant temperature and may sometimes operate even when the engine is not running. Use extremecaution when working near the blades of the cooling fan so that you are not injured by a rotating fanblade. As the engine coolant tem- perature decreases, the fan will auto- matically shut off. This is a normalcondition.
D010B01A
The engine cooling fan should operate before the temperature gauge reaches the upper portion of the scale and thecondenser fan should operate when- ever the air conditioning is in use.
Page 569 of 599

6
OWNER MAINTENANCE
27REMOVAL OF WATER FROM THE FUEL FILTERPOWER STEERING FLUID LEVEL
G300A02B-GAT (DIESEL ENGINE)
If the fuel filter warning light illuminates during driving, it indicates that waterhas accumulated in the fuel filter. If this occurs, remove the water as described below.
SG230B1-E POWER STEERING HOSES Power steering hoses should be checked for damage, deterioration andleakage at each service.
NOTE: Grinding noise from power steering pump may be heard immediately after the engine is started in extremelycold condition (below -4°F). If the noise stops during warm up, there is no abnormal function in the system.This is due to a power steering fluid characteristic in extremely cold con- ditions. FLUID RECOMMENDATION Only automatic transmission fluid meet- ing the specification of PSF-3 or Dexron 2 should be used in the power steering system.
SG230A1-E The power steering fluid level should be checked daily.To check the power steering fluid level, be sure the ignition is "OFF", then check to make certain that the powersteering fluid level is between the "MAX" and "MIN" level markings on the fluid reservoir.
HLC5006
G300A01A
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6OWNER MAINTENANCE
28HEADLIGHT AIMING ADJUSTMENT
!
1. Loosen the drain plug at the bottom
of the fuel filter.
2. Tighten the drain plug when water no longer comes out.
3. Check to be sure that the warning light illuminates when the ignition key is turned to "ON", and that it goes off when the engine is started.If in doubt, consult your nearest au- thorized HYUNDAI dealer.
NOTE: It is recommended that water accu- mulated in the fuel filter should be removed by an authorized Hyundaidealer. WARNING:
Be sure to carefully wipe away any water drained out in this manner, because the fuel mixed in the watermight be ignited and result in a fire. G290A03A-EAT Before performing aiming adjustment, make sure of the following.
1. Keep all tyres inflated to the correct
pressure.
2. Place the vehicle on level ground
and press the front bumper and rear bumper down several times. Place the vehicle at a distance of 118 in. (3,000 mm) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant,engine oil and fuel, and spare tyre,jack, and tools). Have the driver or equivalent weight placed in driver's seat.
4. Clean the head lights lens and turn on the headlight (low beam).
G300B01A
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6
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31
7. Push the bulb spring for removing
the headlight bulb.
!
8. Remove the protective cap from thereplacement bulb and install the new bulb by matching the plastic base with the headlight hole. Reattach the bulb spring and install the dust cover.Reconect the power cord.
9. Use the protective cap and carton to
dispose of the old bulb.
10.Check for proper headlight aim. WARNING:
The halogen bulb contains gas un-der pressure and if impacted couldshatter, resulting in flying fragments. Always wear eye protection when servicing the bulb. Protect the bulbagainst abrasions or scratches and against liquids when lighted. Turn the bulb on only when installed in aheadlight. Replace the headlight if damaged or cracked. Keep the bulb out of the reach of children and dis- pose of the used bulb with care.
HLC5011 HLC5010
G270A03O
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6
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37FUSE PANEL DESCRIPTION
G200C02A-EAT Engine Compartment (Petrol Engine)
HLC5027
NOTE: Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label. FUSE RATING
120A50A 50A20A30A20A 30A 30A30A30A20A 10A 10A 10A 10A10A 10A10A15A 10A15A 15A 10A 25A PROTECTED COMPONENTS
Charging (Generator) Fuse 6, 7, 8, 9, Horn fuse, Room lamp fuse
Head lamp fuse, Front fog lamp fuse, Tail lamp relay, H/LP washer fuse
Engine control relay, Generator, Fuel pump relay, ECU #3 fuse Ignition power source, Start relayRadiator fan control Blower control ABS control, ABS bleeding connectorABS control, ABS bleeding connector Power window Condenser fan controlRadiator fan, Condenser fan, ECM, Oxygen sensor, Purge control valve,
SMATRA, Glow plug relay, Heater relay, Stop lamp switch A/C relayHorn relay Illumination lamps, Left rear combination lamp, License lamp, DRL control, Position lamp, H/LP washer relayRight rear combination lamp, License lamp, Position lamp Left head lamp, DRL control, Instrument cluster Right head lampFront fog lamp relay
Instrument cluster, Courtesy lamp, Trunk room lamp, ETACM, DLC, Door warning, Multipurpose check connectorAudio, Digital clock, Power antenna, A/C switch, Rear fog lamp switch Idle speed actuator, ECM, Camshaft position sensor, EGR actuator, Throttle plate actuatorECM Head lamp washer motor
Fuel pump relay, Fuel pump motor
ALT
BATTERY LAMPECU
IGN
RAD FAN
BLOWER
ABS ABS
P/WDW
COND FAN
ECU #1
A/CON COMP HORN
TAIL LH
TAIL RH
H/LP LH
H/LP RH
FRONT FOG
ROOM LP AUDIO
ECU #2 ECU#3
H/L WASHER
FUSIBLE
LINK
FUSE
DESCRIPTION
F/PUMP CHK (E50)
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6OWNER MAINTENANCE
38
PROTECTED COMPONENTS
Charging (Generator) Fuse 6, 7, 8, 9, Horn fuse, Room lamp fuse
Head lamp fuse, Front fog lamp fuse, Tail lamp relay, H/LP washer fuse
Engine control relay, Generator, Fuel pump relay, ECU #3 fuseIgnition power source, Start relayRadiator fan controlBlower controlABS control, ABS bleeding connectorABS control, ABS bleeding connectorPower windowCondenser fan controlAssist HeaterAssist HeaterGlow Plug relayFuel HeaterRadiator fan, Condenser fan, ECM, Oxygen sensor, Purge control valve,
SMATRA, Glow plug relay, Heater relay, Stop lamp switchA/C relayHorn relayIllumination lamps, Left rear combination lamp, License lamp, DRL control,Position lamp, H/LP washer relayRight rear combination lamp, License lamp, Position lampLeft head lamp, DRL control, Instrument clusterRight head lampFront fog lamp relay
Instrument cluster, Cour tesy lamp, Trunk room lamp, ETACM, DLC,Door warning, Multipurpose check connectorAudio, Digital clock, Power antenna, A/C switch, Rear fog lamp switchIdle speed actuator, ECM, Camshaft position sensor, EGR actuator,Throttle plate actuatorECMHead lamp washer motor
Fuel pump relay, Fuel pump motor
HLC5026 FUSE RATING
120A
50A50A30A30A20A30A30A30A30A20A60A30A80A30A 10A10A 10A 10A10A 10A10A15A 10A15A15A10A 25A
ALT
BATTERY
LAMP
ECU (DSL)
IGN
RAD FAN
BLOWER ABS ABS
P/WDW
COND FAN HTRHTR
GLOW F/HTR
ECU #1
A/CON COMP HORN
TAIL LH
TAIL RH
H/LP LH
H/LP RH
FRONT FOG
ROOM LP
AUDIO
ECU #2 ECU#3
H/L WASHER
FUSIBLE
LINK
FUSEDESCRIPTION
F/PUMP CHK (E50)G200D02A-GAT Engine Compartment (Diesel Engine)