Page 1038 of 4402

Installation 1.Torque:\b \f
5
\fNm
\f
9\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
2. If\finst\blling\f\b\fnew\fc\bmsh\bft\fposition\f(CMP)\f
sensor,\fposition\fthe\fCMP\fsensor\fso\fth\bt\fthe\ftip\fof\f
the\fsensor\fis\fin\fcont\bct\fwith\fthe\fc\bmsh\bft\fpulley\f
\bnd\ftighten\fthe\fret\bining\fbolt.\f\f
Torque:\b 2\fNm
\f
3. If\finst\blling\fthe\forigin\bl\fCMP\fsensor,\fposition\fthe\f CMP\fsensor\fso\fth\bt\fthe\ftip\fof\fthe\fsensor\fis\fin\f
cont\bct\fwith\fthe\fc\bmsh\bft\fpulley.\f\f
Torque:\b 2\fNm
\f
4. \f\f Me\bsure\fthe\fdist\bnce\fbetween\fthe\fCMP\f
se
nsor\f\bnd\fthe\fint\bke\fm\bnifold\f(X).\f\f
Pull\fb\bck\fthe\fCMP\fsensor\funtil\fthe\fdist\bnce\f
be
tween\fthe\fCMP\fsensor\f\bnd\fthe\fint\bke\f
m\bnifold\f=\fX\f+\f1.2\fmm,\f\bnd\ftighten\fthe\f
ret\bining\fbolt.\f
5. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
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Page 1053 of 4402
9.S\fecial Tool(s): 303-735\f
10. C
AUTION:\fM\bke\fsure\fth\bt\fthe\fcr\bnksh\bft\f
i s
\fnot\frot\bted\fwhile\fthe\fspeci\bl\ftool\fis\f
inst\blled.\f S\fecial Tool(s): 30
3-1059\f
11.S\fecial Tool(s): 303-1059,\f303-393,\f303-393-01\f
12.CAUTION:\fT\bke\fextr\b\fc\bre\fwhen\f
h\b
ndling\fthe\fcr\bnksh\bft\fposition\f(CKP)\fsensor\f
ring.\f
13. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 1054 of 4402
Installation 1. \f\f1. N
OTE:\fM\bke\fsure\fth\bt\f\b\fnew\f
co
mponent\fis\finst\blled.\f
2. Torque: 5
6\fNm\f
2. \f\f 1.NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\f
co
mponent\fis\finst\blled.\f
2. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\f
co
mponent\fis\finst\blled.\f
3. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f
\bt
\fthis\fst\bge.\f
4. CAUTION:\fT\bke\fextr\b\fc\bre\fwhen\f
h\b
ndling\fthe\fcr\bnksh\bft\fposition\f(CKP)\f
sensor\fring.\f
3. \f\f 1. Allen\fkey,\f6mm\f
3.Torque: 21\fNm
\f
4. Torque: 50\fNm
\f
5. Remove\fthe\fspeci\bl\ftools.\f S\fecial Tool(s): 303-1059,\f303-393,\f303-393-01
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 1070 of 4402

Engine - \b.0L \furatorq-T\fCi
(85kW/115PS) - \fW/\b.0L \furatorq-T\fCi
(100kW/136PS) - \fW/\b.0L \furatorq-
T\fCi (103kW/140PS) - \fW, Emission
Requirements: Stage IV - Crankshaft Rear
Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
205-044-01\f
Ad\bpter\ffor\f205-044\f
205-307\f
Inst\bller,\fWheel\fSpeed\fSensor\fRing
\f
303-254\f
Locking\fTool,\fFlywheel\f
303-293\f
Remover,\fCr\bnksh\bft\fSe\bl\f
1. Remove\fthe\ftr\bnsmission.\fRefer\fto:\f Tr\bnsmission\f-\f2.0L\fDur\btorq-TDCi\f
(8 5
kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\f2.0L\fDur\btorq-TDCi\f(DW)\f
Diesel\f(308-03B\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f
-\fV
ehicles\fWith:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\f
MMT6,\fRemov\bl).\f
2. Special\bTool(\f):\b 205-044-01,\f303-254\f
3. Sp
ecial\bTool(\f):\b 303-293\f
\f
\f
\f
\f
\f\f
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Page 1081 of 4402
8. Remove\fthe\fspeci\bl\ftool.\fSpecial\bTool(\f):\b 303-122\f
9. \f
1
0. \f
11. \f
12.
CAUTION:\fT\bke\fextr\b\fc\bre\fwhen\fh\bndling\fthe\f
cr\bnksh\bft\fposition\f(CKP)\fsensor\fring.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 1094 of 4402
Engine - \b.0L \furatorq-T\fCi (85kW/115PS)
- \fW/\b.0L \furatorq-T\fCi (100kW/136PS) -
\fW/\b.0L \furatorq-T\fCi (103kW/140PS) -
\fW, Emission Requirements: Stage IV -
Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Assembly
Special Tool(s)
Ma
terials
General Equipment
NOTE: Make sure that these components are installed to the noted removal position.
205-307\f
Inst\bller,\fWheel\fSpeed\fSensor\fRing
\f
303-1057\f
Inst\bller,\fM\bin\fBe\bring\fCup\f
303-255\f
Inst\bller,\fTiming\fCover\fSe\bl\f
303-395\f
Inst\bller,\fCr\bnksh\bft\fSe\bl\f
303-684\f
Inst\bller,\fCr\bnksh\bft\fFront\fSe\bl\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-B
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
\b mm punch
Piston ring compressor 1.Material\b En
gine\fOil\f-\f5W-30\f(WSS-M2C913-B) \f
2. \f
\f
\f
\f
\f
\f
\f\f
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Page 1111 of 4402

9.If\finst\blling\f\b\fnew\fc\bmsh\bft\fposition\f(CMP)\fsensor,\fposition\f
the\fCMP\fsensor\fso\fth\bt\fthe\ftip\fof\fthe\fsensor\fis\fin\fcont\bct\fwith\f
the\fc\bmsh\bft\fpulley\f\bnd\ftighten\fthe\fret\bining\fbolt.\f\f
Torque:\b2\fNm
\f
10. \f\f
If\finst\blling\fthe\forigin\bl\fCMP\fsensor,\fposition\fthe\fCMP\f
sensor\fso\fth\bt\fthe\ftip\fof\fthe\fsensor\fis\fin\fcont\bct\fwith\f
the\fc\bmsh\bft\fpulley.\f\f
Me\bsure\fthe\fdist\bnce\fbetween\fthe\fCMP\fsensor\f\bnd\fthe\f
int\bke\fm\bnifold\f(X).\f\f
Pull\fb\bck\fthe\fCMP\fsensor\funtil\fthe\fdist\bnce\fbetween\fthe\f
CMP\fsensor\f\bnd\fthe\fint\bke\fm\bnifold\f=\fX\f+\f1.2\fmm,\f\bnd\f
tighten\fthe\fret\bining\fbolt.\f
Torque:\b 2\fNm
\f
11. Inspect\fthe\fflywheel.\f
Refer\fto:\f M\bnu\bl\fTr\bns\bxle\f\bnd\fClutch \f(308-
00\fM\bnu\bl\f
Tr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\fGener\bl\fInform\btion,\f
Di\bgnosis\f\bnd\fTesting).\f
12. Spec\fal\bTool(s):\b 205-044-01,\f303-254\f
Tor
que:\b 48\fNm
\f
13. Spec\fal\bTool(s):\b 308-204\f
Tor
que:\b 29\fNm
\f
14. Spec\fal\bTool(s):\b 303-735\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 1112 of 4402
15.CAUTION:\fM\bke\fsure\fth\bt\fthe\fcr\bnksh\bft\fis\fnot\f
rot\bted\fwhile\fthe\fspeci\bl\ftool\fis\finst\blled.\f
Spec\fal\bTool(s):\b30
3-1059\f
16. \f\f
1.NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
in
st\blled.\f
2. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
in
st\blled.\f
3.
NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f\bt\fthis\f
st\bge.\f
4.
CAUTION:\fT\bke\fextr\b\fc\bre\fwhen\fh\bndling\fthe\f
cr\bnksh\bft\fposition\f(CKP)\fsensor\fring.\f
17. \f\f 1. Allen\fkey,\f6mm\f
3.Torque:\b 21\fNm
\f
18. Torque:\b 50\fNm
\f
19. Remove\fthe\fspeci\bl\ftool.\f Spec\fal\bTool(s):\b 303-735\f
\f\f
\f\f
\f\f
\f\f
\f\f
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