2006 FORD S-MAX oil pressure

12.\b2.
Inst\bll\fthe\fglow\fpower\fsupply.\f
1
3. \b3.
Connect\fthe\ffuel\finjector\felectric\bl\fconnectors.\f

A

tt\bch\fthe\fwiring\fh\brness\fclips\fto\fthe\fcylinder\fhe\bd.\f\f
14

. \b4.
Apply\fso\bp\fsolution\fto\fthe\fb\bll\fclip\fmountings\fin\fthe\fengine\fupper\fcover.\f\f

S

o\bp\fsolution\f(m\bximum\fconcentr\btion\fof\fso\bp\fin\fw\bter\f1:200).\f\f
15

. CAUTION:\fCont\bct\fof\fthe\fengine\fupper\fcover\fwith\fthe\fcowl\fp\bnel\fm\by\fc\buse\f
d \b

m\bge\f(scr\btches)\fon\fthe\fengine\fupper\fcover.\fF\bilure\fto\ffollow\fthis\finstruction\f
m\by\fc\buse\fthe\fengine\fupper\fcover\fto\fbe\fd\bm\bged.\f\f
\b5. Put\fthe\fengine\fcover\finto\finst\bll\btion\fposition\f\bnd\fclip\fit\fin\fpl\bce\fby\fpressing\f\bt\f
th
e\fpl\bces\fshown.\f\f


M\bke\fsure\fth\bt\fthe\fengine\fupper\fcover\fis\ffully\feng\bged\fin\fthe\f\bre\b\fof\fthe\ffuel\ffilter,\f
if\fnecess\bry\f\bpply\fmore\fpressure\fin\fthe\f\bre\bs\fshown.\f\f
16. \b6.
Inst\bll\fthe\fglow\fplug\frel\by\f\bnd\fclose\fthe\fCJB.\f
1

7. \b7.
Reset\fthe\fPCM\ff\bult\fmemory.\f
M

easure the oil pressure (2\b \b\b3 0)
\f\f
\f\f
\f\f
Стр. 8 из 11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506580&gui...procarmanuals.com
http://vnx.su

The\foil\fpressure\fdepends\fon\fv\brious\ff\bctors\f(engine\fspeed,\foil\ftemper\bture,\foil\fviscosity,\f
\bmount\fof\foil\ffilter\fcont\bmin\btion\fetc.).\f
Measure the oil pressure (Engine - \b.8L \furatorq-T\fCI (Kent) \fiesel)
NOTE:\fMe\bsure\fthe\foil\fpressure\f\bt\fthe\fspecified\fengine
\fspeed.\f
1. NOTE:\fThe\fengine\fupper\fcover\fis\fheld\fin\fpl\bce\fby\f4\fb\bll\fclips.\fThe\fb\bll\fclips\f\bre\fnot\f
v
e

rtic\bl,\fbut\f\bre\f\bngled\fb\bckw\brds\fby\f\bpproxim\btely\f20\fdegrees.\f
\b. Loc\btion\fof\fthe\fengine\fupper\fcover\fret\bining\fclips.\f
2. CAUTIONS:\f
C\b
re\fmust\fbe\ft\bken\fwhen\frele\bsing\fthe\f4th\fret\bining\fclip\f\bnd\fm\bnoeuvering\f
the\fengine\fupper\fcover\fp\bst\fthe\fm\bnifold\f\bbsolute\fpressure\f(MAP)\fsensor.\fF\bilure\f
to\ffollow\fthis\finstruction\fm\by\fresult\fin\fd\bm\bge\fto\fthe\fMAP\fsensor.\f\f
Cont\bct\fof\fthe\fengine\fupper\fcover\fwith\fthe\fcowl\fp\bnel\fm\by\fc\buse\fd\bm\bge\f
(scr\btches)\fon\fthe\fengine\fupper\fcover.\fIf\fthe\f\bmbient\ftemper\bture\fis\fbelow\f0°C,\f
det\bch\fthe\fengine\fupper\fcover\fwith\fextreme\fc\bution.\fF\bilure\fto\ffollow\fthis\f
instruction\fm\by\fc\buse\fthe\fengine\fupper\fcover\fto\fbe\fd\bm\bged.\f
NOTE:\fOnly\fremove\f\bnd\finst\bll\fthe\fengine\fupper\fcover\fin\fthe\fsequence\fshown.\f\f
2. Remove\fthe\fengine\fupper\fcover.\f
3. 3.
Disconnect\fthe\foil\fpressure\fswitch\felectric\bl\fconnector\f(components\fshown\f
r
emoved\ffor\fcl\brity).\f
\f\f
\f\f
\f\f
Стр. 9 из 11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506580&gui...procarmanuals.com
http://vnx.su

4.4.
Remove\fthe\foil\fpressure\fswitch\f(components\fshown\fremoved\ffor\fcl\brity).\f
5
. NOTE:\fMe\bsure\fthe\foil\fpressure\f\bt\fthe\fspecified\fengine\fspeed.\fMe\bsure\fthe\foil\f
pr

essure\f\bt\f\bn\foil\ftemper\bture\fof\f80°\fC.\f
NOTE:\fMe\bsure\fthe\foil\fpressure\f\bt\fidle\fspeed\f\bnd\f\bt\f2000\frpm.\f
NOTE:\fOil\fpressure\f\bt\fidle\fspeed:\f0.75\fb\br.\f
NOTE:\fOil\fpressure\f\bt\f2000\frpm:\f1.5\fb\br.\f
5. Att\bch\fthe\foil\fpressure\fg\buge\fwith\fthe\foil\fpressure\fg\buge\fconnector.\f
6. 6.
Check\fthe\foil\fpressure.\f
7

. 7.
Det\bch\fthe\foil\fpressure\fg\buge\f\bnd\fthe\foil\fpressure\fg\buge\fconnector.\f
8

. 8.
Co\bt\fthe\foil\fpressure\fswitch\fwith\f \b
dhesive.\f
9. 9.
Inst\bll\fthe\foil\fpressure\fswitch.\f
1

0. \b0.
Connect\fthe\foil\fpressure\fswitch\felectric\bl\fconnector.\f
1

1. \b\b.
Apply\fso\bp\fsolution\fto\fthe\fb\bll\fclip\fmountings\fin\fthe\fengine\fupper\fcover.\f\f

S

o\bp\fsolution\f(m\bximum\fconcentr\btion\fof\fso\bp\fin\fw\bter\f1:200).\f\f \f
\f
\f\f
\f\f
Стр. 10 из 11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506580&gui...procarmanuals.com
http://vnx.su

Engine - \b.8L \furatorq-T\fCi (74kW/\b00PS) -
Lynx/\b.8L \furatorq-T\fCi (92kW/\b25PS) -
Lynx - Cylinder Head
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\f
Removal and Installation
Special Tool(s)
Mat
erials
General Equipment
Removal
WA R

NINGS:\f
This\fprocedure\finvolves\ffuel\fh\bndling.\fBe\fprep\bred\ffor\ffuel\fspill\bge\f\bt\f\bll\ftimes\f\bnd\f\blw\bys\f
observe\ffuel\fh\bndling\fprec\butions.\f\f
M\bke\fsure\fth\bt\fthe\ffuel\fpressure\fh\bs\fdropped\fto\fzero\f\bnd\fth\bt\fthe\ffuel\ftemper\bture\fis\f\bt\f
\bmbient\ftemper\bture.\f
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-193\f
Timing\fPeg,\fCr\bnksh\bft\fTDC\f
303-376B\f
Alignment\fPl\bte,\fC\bmsh\bft\f
303-393\f
Locking\fTool,\fFlywheel\f
303-651\f
Remover,\fC\bmsh\bft\fSprocket\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C912-A1
Spoiler\fAdhesive\fKit\f2\fComponentWSK-M5B401-A1\f/\f2U7J-M2G376-AA
C\bble\fties
Dowel\fwith\f\b\fdi\bmeter\fof\f4\fmm
Trolley\fj\bck
1. Refer\fto:\f Fuel\fInjection\fComponent\fCle\bning\f(303-04D\f
Fuel\fCh\brging\f\bnd\fControls\f-\f1.8L\fDur\btorq-TDCi\f
(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f
(92kW/125PS)\f-\fLynx,\fGener\bl\fProcedures).\f
\f
\f
\f
\f
\f
\f
Стр. 1 из 19
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543577&gui...procarmanuals.com
http://vnx.su

Piston Pin
Camshaft
Valves
Cylinder Head
Oil Pressure Specifications
Descrip\bion
Big end b\bre dia\feter
S\fall end b\bre dia\feter
C\bnnecting r\bd bearing clearance
Descrip\bion
Pist\bn pin length
Pist\bn pin dia\feter
Descrip\bion
Ca\fshaft end fl\bat
Ca\fshaft bearing j\burnal dia\feter
Descrip\bion
Valve ste\f dia\feter
Valve guide
Valve ste\f t\b valve guide clearance — intake valve
Valve ste\f t\b valve guide clearance — exhaust valve
Descrip\bion
Thickness \bf cylinder head gasket with pist\bn pr\btrusi\bn \bf 0.55 - 0.60
Thickness \bf cylinder head gasket with pist\bn pr\btrusi\bn \bf 0.61 - 0.65
Thickness \bf cylinder head gasket with pist\bn pr\btrusi\bn \bf 0.66 - 0.70
Thickness \bf cylinder head gasket with pist\bn pr\btrusi\bn \bf 0.71 - 0.75
Maxi\fu\f dist\brti\bn — \feasured l\bngitudinally and diag\bnally
Oil pressure at 2000 rp\f
Oil pressure at 4000 rp\f
Cylinder Bl\bck blanking plug
Стр. 2 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G509595&gui...procarmanuals.com
http://vnx.su

Piston Pin
Camshaft
Valves
Cylinder Head
Oil Pressure Specifications
Descrip\bion
Big end b\bre dia\feter
S\fall end b\bre dia\feter
C\bnnecting r\bd bearing clearance
Descrip\bion
Pist\bn pin length
Pist\bn pin dia\feter
Descrip\bion
Ca\fshaft end fl\bat
Ca\fshaft bearing j\burnal dia\feter
Descrip\bion
Valve ste\f dia\feter
Valve guide
Valve ste\f t\b valve guide clearance — intake valve
Valve ste\f t\b valve guide clearance — exhaust valve
Descrip\bion
Thickness \bf cylinder head gasket with pist\bn pr\btrusi\bn \bf 0.55 - 0.60
Thickness \bf cylinder head gasket with pist\bn pr\btrusi\bn \bf 0.61 - 0.65
Thickness \bf cylinder head gasket with pist\bn pr\btrusi\bn \bf 0.66 - 0.70
Thickness \bf cylinder head gasket with pist\bn pr\btrusi\bn \bf 0.71 - 0.75
Maxi\fu\f dist\brti\bn — \feasured l\bngitudinally and diag\bnally
Oil pressure at 2000 rp\f
Oil pressure at 4000 rp\f
Стр. 2 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1023048&gu...procarmanuals.com
http://vnx.su

Numbers\fon\fthe\fcr\bnksh\bft\fm\bin\fbe\bring\fc\bps\fspecify\fwhere\fthey\fshould\fbe\finst\blled.\fWhen\f
inst\blling\fthem,\fthe\fcr\bnksh\bft\fm\bin\fbe\bring\fc\bp\fm\brked\f"1F"\fmust\fbe\fne\brest\fthe\f
tr\bnsmission.\f
Axi\bl\fpl\by\fis\frestricted\fby\fme\bns\fof\ftwo\fthrust\fpl\btes\fon\fthe\fcr\bnksh\bft\fm\bin\fbe\bring\fof\f
cylinder\f1.\f
The\fthrust\fpl\btes\fh\bve\flubric\bting\fgrooves\fwhich\fmust\fbe\fpointing\ftow\brds\fthe\fm\bin\f
be\bring\fwhen\finst\blling\fthem.\f
Oil pump
\f\f
\fescription
Oil\fpump\fsprocket\f
Oil\fpump\fhousing\f
Oil\fstr\biner\f
Pressure\frelief\fv\blve\f
Ret\bining\fbolts\f
Bl\bnking\fplug\f
The\foil\fpump\fis\floc\bted\fon\fthe\ffront\ff\bce\fof\fthe\fengine\f\bnd\fis\fhoused\finside\fthe\foil\fp\bn.\f
It
\fis\f\b\frotor\fpump\f\bnd\fis\fdriven\fby\fthe\fcr\bnksh\bft\fvi\b\f\b\fshort\foil\fpump\fch\bin.\f
An\foil\fpressure\fcontrol\fv\blve\fis\fincorpor\bted\fin\fthe\foil\fpump\fhousing.\fIt\fopens\fwhen\fthe\foil\f
pressure\fre\bches\f\bbout\f8\fb\br.\f
Oil filter/oil cooler unit Item
1
2
3
4
5
6
\f
Part Number -
-
-
-
-
-
\f\f
Стр. 12 из 14
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G187588&gui...procarmanuals.com
http://vnx.su

\f\f\fescription
Oil\ffilter\fhousing\f
Oil\fcooler\f
The\foil\fcooler\fis\f\bn\foil/cool\bnt\fhe\bt\fexch\bnger.\f
Th

e\foil\ffilter/oil\fcooler\funit\fis\floc\bted\fon\fthe\fside\fof\fthe\fcylinder\fblock\fin\fline\fwith\fcylinder\f2.\f
The\foil\ffilter\felement\fh\bs\f\b\fbl\bnking\fplug\fwhich\fse\bls\foff\fthe\fdr\bin\fhole\fin\fthe\foil\ffilter\f
housing.\f
When\fch\bnging\fthe\foil\ffilter\fc\brtridge,\fthe\fplug\fis\fremoved\fwith\fthe\foil\ffilter\fc\brtridge.\fThe\f
oil\fc\bn\freturn\fto\fthe\foil\fp\bn\fthrough\fthe\fhousing,\fso\fth\bt\fno\fpollution\fc\bn\fbe\fc\bused\fby\f
le\bking\foil.\f
The\foil\ffilter/oil\fcooler\funit\fis\fconnected\fdirectly\fwith\fthe\fengine's\fcool\bnt\fcircuit\fby\fme\bns\f
of\f\bn\f\bd\bpter\f\bnd\fconnecting\fhose.\f
\f\f
\fescription
Oil\fpressure\fswitch\f
The\foil\fpressure\fswitch\fis\fon\fthe\fright-h\bnd\fside,\fbeside\fthe\foil/cool\bnt\fhe\bt\fexch\bnger.\f
Th

e\foil\fpressure\fswitch\fmonitors\fthe\fminimum\foil\fpressure\fof\f0.5\fb\br.\fIf\fthe\fsystem\fdoes\f
not\fre\bch\fthis\fpressure,\fthe\foil\ffilter\frem\bins\fclosed,\ffor\fs\bfety\fre\bsons.\f
Oil spray tubes Item
1
2
I t

em
1
\f
Part Number -
-
\f\f
Part Number-
Стр. 13 из 14
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G187588&gui...procarmanuals.com
http://vnx.su