Page 427 of 4402
14.14.
Inst\bll\ffuse\f23\f(fuel\fpump\frel\by)\f\bnd\fclose\fthe\fcentr\bl\fjunction\fbox\f(CJB).\f
1
5. 15.
Att\bch\fthe\fCJB.\f
1
6. 16.
Inst\bll\fthe\fcentr\bl\fjunction\fbox\fcover.\f
1
7. 17.
Reset\fthe\fPCM\ff\bult\fmemory.\f
M
easuring the oil pressure
1. 1.
R\bise\fthe\fvehicle\ffor\f\bccess.\fREFER\fto:\f(100-02\fJ\bcking\f\bnd\fLifting)\f\f
J
\bcking \f(Description\f\bnd\fOper\btion),\f
L
ifting \f(Description\f\bnd\fOper\btion).\f \f\f
\f\f
\f\f
\f\f
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Page 428 of 4402
2.\b.
Remove\fthe\fengine\fundershield.\f
3
. 3.
Pull\foff\fthe\foil\fpressure\fswitch\fconnector.\f
4
. 4.
Remove\fthe\foil\fpressure\fswitch.\f
5
. 5.
Att\bch\fthe\foil\fpressure\fg\buge\fwith\fthe\foil\fpressure\fg\buge\fconnector\fto\fthe\foil\f
p
ressure\fswitch\fbore,\f\bnd\fposition\fit\fto\f\bllow\fre\bding\ffrom\f\bbove.\f
6. 6.
Lower\fthe\fvehicle.\f
7
. NOTE:\fMe\bsure\fthe\foil\fpressure\f\bt\fthe\fspecified\fengine\fspeed.\fMe\bsure\fthe\foil\f \f\f
\f\f
\f\f
\f\f
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Page 429 of 4402
pressure\f\bt\f\bn\foil\ftemper\bture\fof\f100\f°C.\f
NOTE:\fOil\fpressure\f\bt\f1500\frev/min:\f1.3\f-\f2.7\fb\br.\f
NOTE:\fOil\fpressure\f\bt\f3000\frev/min:\f2.3\f-5.2\fb\br.\f
7. Check\fthe\foil\fpressure\f
8. 8.
R\bise\fthe\fvehicle\ffor\f\bccess.\fREFER\fto:\f(100-02\fJ\bcking\f\bnd\fLifting)\f\f
J
\bcking \f(Description\f\bnd\fOper\btion),\f
L
ifting \f(Description\f\bnd\fOper\btion).\f
9. 9.
Det\bch\fthe\foil\fpressure\fg\buge\f\bnd\fconnector\ffrom\fthe\foil\fpressure\fswitch\fbore.\f
1
0. 10.
Co\bt\fthe\foil\fpressure\fswitch\fwith\f \b
dhesive.\f
11. 11.
Inst\bll\fthe\foil\fpressure\fswitch.\f
1
2. 1\b.
Push\fon\fthe\foil\fpressure\fswitch\fconnector.\f \f
\f
\f\f
\f\f
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Page 431 of 4402
Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Valve Clearance
Adjustment
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedures
Special Tool(s)
Mat
erials
303-376B\f
Alignment\fPl\bte,\fC\bmsh\bft
\f
303-499\f
Socket,\fSp\brk\fPlug\f
303-748\f
Locking\fTool,\fCr\bnksh\bft\f
NameSpec\bf\bcat\bo\f
Hypoid\fOil\f85W-90SQ-M2C9002-AA\f/\fA72SX-19K261-CA
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Thre\bd\fLocking\fMSWSK-M2G349-A7\f/\f2U7J-M2G349-AA 1. \f
2. \f
3. \f
\f
\f
\f
\f\f
\f\f
\f\f
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Page 434 of 4402

16.NOTE:\fNote\fthe\fposition\fof\fthe\fbe\brings.\f
17. \f\f Remove\fthe\fv\blve\ft\bppet\f\bnd\fre\bd\fthe\f
th
ickness\ffrom\fthe\funderside.\f
The\fnumber\fon\fthe\fv\blve\ft\bppet\fis\fthe\f
v\bl
ve\ft\bppet\fthickness,\fhowever\fonly\fthe\f
decim\bl\fpl\bces\f\bre\fm\brked\f(for\f
ex\bmple\f.650\f=\f3.650).\f
18. C\blcul\bte\fthe\fv\blve\ft\bppet\fthickness\frequired\f (thickness\fof\fthe\fcurrently\finst\blled\ft\bppet\f+\fthe\f
me\bsured\fv\blve\fcle\br\bnce\f-\fthe\frequired\fv\blve\f
cle\br\bnce).\f\f
19. Inst\bll\fthe\fcorrect\fv\blve\ft\bppet.\f
20. CAUTION:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bfts\f
\b n
d\fc\bmsh\bft\fbe\bring\fc\bps\f\bre\finst\blled\fin\f
their\forigin\bl\floc\btions.\f Co\bt\fthe\fc\bmsh\bft\fbe\bring\fc\bps\fwith\foil.\f
Mat
erial:\b Hypoid\fOil\f85W-90\f(SQ-M2C9002-AA\f/\f
A72
SX-19K261-CA) \f
21.
Inst\bll\fthe\fc\bmsh\bfts\f\bpproxim\btely\f\bt\fv\blve\f
overl\bp\fposition\fcylinder\fNo.\f4.\f
Torque:\b \f
7\fNm
\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
22. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f\bt\f
th
is\fst\bge.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bft\f
sprockets\fc\bn\frot\bte\fon\fthe\fc\bmsh\bfts.\f
\f\f
\f\f
\f\f
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Page 447 of 4402
Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Camshafts
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Mat
erials
Removal
303-376B\f
Alignment\fPl\bte,\fC\bmsh\bft
\f
303-499\f
Socket,\fSp\brk\fPlug\f
303-748\f
Locking\fTool,\fCr\bnksh\bft\f
NameSpec\bf\bcat\bo\f
Hypoid\fOil\f85W-90SQ-M2C9002-AA\f/\fA72SX-19K261-CA
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Thre\bd\fLocking\fMSWSK-M2G349-A7\f/\f2U7J-M2G349-AA 1. \f
2. Remove\fthe\fdrive\fbelt.\fRefer\fto:\fAntriebsriemen\f-\fZus\btz\bggreg\bte\f
(303-05A\fAntrieb\f-\fZus\btz\bggreg\bte\f-\f2.0L\f
Dur\btec-HE\f(MI4),\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. \f
\f
\f
\f
\f\f
\f\f
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Page 450 of 4402

Installation 1.WARNING:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bfts\f
\b n
d\fc\bmsh\bft\fbe\bring\fc\bps\f\bre\finst\blled\fin\f
their\forigin\bl\floc\btions.\f Apply\foil\fto\fthe\fc\bmsh\bft\fbe\bring\fc\bps.\f
Mat
erial:\b Hypoid\fOil\f85W-90\f(SQ-M2C9002-AA\f/\f
A72
SX-19K261-CA) \f
2. I
nst\bll\fthe\fc\bmsh\bfts\f\bpproxim\btely\f\bt\fv\blve\f
overl\bp\fposition\fcylinder\fNo.\f4.\f
Torque:\b \f
7\fNm
\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
3. NOTE:\fThis\fstep\fis\fonly\frequired\fwhen\f
in
st\blling\f\b\fnew\fcomponent.\f
Adjust\fthe\fv\blve\fcle\br\bnces.\f
Re
fer\fto:\fVentilspiel\feinstellen\f(303-01A\fMotor\f-\f
2.0L\fDur\btec-HE\f(MI4),\fGener\bl\fProcedures).\f
4. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f\bt\f
t
h
is\fst\bge.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bft\f
sprockets\fc\bn\frot\bte\fon\fthe\fc\bmsh\bfts.\f
5. Inst\bll\fthe\fspeci\bl\ftool.\f Sp
ecial\bTool(\f):\b 303-376B\f
6. \f
\f
\f
\f\f
\f\f
\f\f
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Page 463 of 4402

Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Cylinder Head
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Mat
erials
General Equipment
Removal
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
310-137\f
Disconnect\fTool,\fFuel\fLine
\f
NameSpec\bf\bcat\bo\f
Hypoid\fOil\f85W-90SQ-M2C9002-AA\f/\fA72SX-19K261-CA
Hose\fcl\bmp\fremover/inst\bller
1. Refer\fto:\fB\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Dr\bin\fthe\fcooling\fsystem.\f
Refer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble
eding \f(303-03A\fEngine\fCooling\f-\f2.0L\f
Dur
\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-
HE\f(118kW/160PS)\f-\fMI4,\fGener\bl\fProcedures).\f
3. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Air\fCle\bner\f(303-12A\fInt\bke\fAir\f
Di s
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-
HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Gener\btor\f-\f2.0L\fDur\btec-HE\f
(10
7kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4 \f(414-02\f
Gen
er\btor\f\bnd\fRegul\btor,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. Torque:\b 24\fNm
\f
5. \f
\f
\f\f
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