Page 502 of 4402

Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Assembly
Special Tool(s)
Ma
terials
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
205-072-01\f
Ad\bpter\ffor\f205-072\f
205-072-02\f
Ad\bpter\ffor\f205-072\f
303-376B\f
Alignment\fPl\bte,\fC\bmsh\bft\f
303-509\f
Remover,\fVibr\btion\fD\bmper\fHub
\f
303-699\f
Wrench,\fOil\fFilter\f
303-748\f
Locking\fTool,\fCr\bnksh\bft\f
NameSpec\bf\bcat\bo\f
Hypoid\fOil\f85W-90SQ-M2C9002-AA\f/\fA72SX-19K261-CA
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA 1.NOTE:\fNew\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
su
pplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
Torque:\b 10\fNm
\f
2. Torque:\b \f
10\fNm
\f
23\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
\f
\f
\f
\f
\f
\f
\f
\f\f
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Page 503 of 4402
3.CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\ffriction\f
w\b
sher\fis\finst\blled.\f
4. \f\f 1.Torque:\b 10\fNm
\f
2. Spec\fal\bTool(s):\b 205-072,\f205-072-01\f
Tor
que:\b 25\fNm
\f
5. \f\f Apply\f\b\f3\fmm\fbe\bd\fof\fse\bl\bnt\fto\fthe\foil\f
p\bn
.\f
Mater\fal:\b Silicone\fSe\bl\bnt\fLB\f(WSE-
M4 G3
23-A4\f/\f2U7J-M4G323-AA) \f
Torque:\b 25\fNm
\f
6. Spec\fal\bTool(s):\b 303-699\f
Tor
que:\b 17\fNm
\f
7. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fpiston\fNo.\f1\fis\f
\bp p
roxim\btely\f20\fmm\fbefore\ftop\fde\bd\fcenter\f
(TDC).\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 504 of 4402
8. \f
9.CAUTION:\fM\bke\fsure\fth\bt\fnew\fcylinder\f
h e
\bd\fbolts\f\bre\finst\blled.\f
Torque:\b \f
5\f
Nm
\f
15\fNm
\f
45\fNm
\f
90
°\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
St\bge\f4:\f
St\bge\f5:\f
10. CAUTION:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bfts\f
\bn
d\fc\bmsh\bft\fbe\bring\fc\bps\f\bre\finst\blled\fin\f
their\forigin\bl\floc\btions.\f
NOTE:\fInst\bll\fthe\fc\bmsh\bfts\f\bpproxim\btely\f\bt\f
v\blve\foverl\bp\fposition\fcylinder\fNo.\ffour.\f Co\bt\fthe\fc\bmsh\bft\fbe\bring\fc\bps\fwith\foil.\f
M at
er\fal:\b Hypoid\fOil\f85W-90\f(SQ-M2C9002-AA\f/\f
A72
SX-19K261-CA) \f
Tor
que:\b \f
7\fNm
\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
11. Inst\bll\fthe\fspeci\bl\ftool.\f
Spec\fal\bTool(s):\b 303-376B\f
12. T
orque:\b 10\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 525 of 4402

Engine - \b.0L E\foBoost SCTi
(149kW/\b03PS) - MI4 - Spe\fifi\fationsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Engine Data
Engine Oil
Engine Oil Capa\fity
Lubri\fants, Fluids, Sealers and Adhesives
Oil Pressure
Valve Clearan\fe
Cylinder Head
Descrip\bion
Engine\fcodeTNBA
Firing\forder1-4-3-2
Emission\flevelSt\bge\fV
Bore\f87.5\fmm
Stroke83.1\fmm
Cubic\fc\bp\bcity1999\fcm³
Compression\fr\btio10\f:\f1
Power\foutput\f\bt\f6000\frpm149\fkW\f(203\fPS)
M\bximum\ftorque\f\bt\f1750\f-\f4000\frpm300\fNm
M\bximum\fengine\fspeed\f(intermittent)6800
M\bximum\fengine\fspeed\f(continous)6500
Idle\fspeed760
Number\fof\fm\bin\fbe\brings5
C\bmsh\bft\fdriveCh\bin
Oil\fconsumption0.5\fl/1000\fKm
Viscosi\b\f / ambien\b \bempera\bureT\fpeSpecifica\bion
Re\fommended engine oil
SAE\f5W-30\f/\fbelow\f-20°C\fto\fover+40°CFord\fFormul\b\fEWSS-M2C913-C
Alternative engine oils (for topping up only)
SAE\f10W-40\f/\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fXR+ACEA\fA3/B3
SAE\f5W-40\f/\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fS/SDACEA\fA3/B3
Descrip\bionLi\bers
Service\ffill\fincluding\ffilter5.4
Service\ffill\fincluding\ffilter5.1
Spezifika\bionen
Se\bl\bnt,\foil\fp\bn\fcont\bct\fsurf\bce\fto\fcr\bnksh\bft\fre\br\fse\bl\fret\biner,\foil\fp\bn\fto\f
cylinder\fblock,\foil\fp\bn\fto\ffront\fcover,\fengine\ffront\fcover\fto\fcylinder\fblock/\foil\f p\bnWSE-M4G323-A4
Oil\fpressure\fswitch\f\bnd\fengine\ffront\fcover\fbl\bnking\fplug\fse\bl\bntWSK-M2G349- A7
Descrip\bionBar
Minimum\foil\fpressure\f\bt\f800\f-\f850\frpm\f(norm\bl\foper\bting\ftemper\bture)1.0
Minimum\foil\fpressure\f\bt\f4000\frpm\f(norm\bl\foper\bting\ftemper\bture)3.2\f-\f4.5
Descrip\bionmm
V\blve\fcle\br\bnce\f(engine\fcold),\fint\bke0.19\f-\f0.31
V\blve\fcle\br\bnce\f(engine\fcold),\fexh\bust0.29\f-\f0.41
Descrip\bionmm
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Page 545 of 4402

Engine - \b.0L E\foBoost SCTi
(149kW/\b03PS) - MI4 - Crankshaft Rear
Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Spe\fial Tool(s)
Removal
In
stallation
303-254\f
Locking\fTool,\fFlywheel
\f
1. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\fTr\bnsmission\f-\f2.0L\fEcoBoost\f
SCTi\f(147kW/203PS)\f-\fMI4\f(307-01C,\f
Remov\bl).\f
2. Refer\fto:\f Oil\fP\bn\f(303-01B\fEngine\f-\f2.0L\f
Eco
Boost\fSCTi\f(149kW/203PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. NOTE:\fNew\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
s
u
pplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
1. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
in
st\blled.\f
NOTE:\fNew\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
supplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
Torque:\b 10\fNm
\f
\f
\f
\f\f
\f\f
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Page 546 of 4402
2.CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
in
st\blled.\f
Spec\fal\bTool(s):\b 30
3-254\f
Tor
que:\b 112\fNm
\f
3. Inst\bll\fthe\ffollowing\fitems:\f
1. Refer\fto:\f Oil\fP\bn\f(303-01B\fEngine\f-\f2.0L\f
Eco
Boost\fSCTi\f(149kW/203PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\fTr\bnsmission\f-\f2.0L\fEcoBoost\f SCTi\f(147kW/203PS)\f-\fMI4\f(307-01C,\f
Inst\bll\btion).\f
\f
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Page 549 of 4402

Engine - \b.0L E\foBoost SCTi (149kW/\b03PS) -
MI4 - CamshaftsS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal and Installation
Spe\fial Tool(s)
Mat
erials
Removal
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
303-1504\f
Alignment\fTool,\fC\bmsh\bft
\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-C
Fl\bnge\fSe\bl\bnt\f-\fAn\berobic\fLPWSK-M2G348-A7\f/\f5U7J-M2G348-BA
1. Refer\fto:\f Timing\fCh\bin\f(303-01B\fEngine\f-
\f2.0L\fEcoBoost\f
SCTi\f(149kW/203PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion).
2.Remove t\be Spec\fal Tool(s): 303-1504\f
3.
CAUTION:\fNote\fthe\fposition\fof\fthe\fcomponents\f
before\fremov\bl.\f
Torque: 10\fNm
\f
4.Loosen\fe\bch\fbolt\f2\fturns\f\bt\f\b\ftime\funtil\f\bll\fbolts\f\bre\f
removed.\f
Torque: \f
7\fNm
\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
5.CAUTION:\f
Note\fthe\f
position\fof\fthe\f
\f
\f\f
\f\f
\f\f
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Page 550 of 4402
Installation
components\f
before\f
remov\bl.
Loosen\fe\bch\fbolt\f
2\fturns\f\bt\f\b\ftime\f
until\f\bll\fbolts\f\bre\f
removed.
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f2.
NOTE:\fThe\fcomponent\fmust\fbe\finst\blled\fwithin\f10\f
minutes\fof\f\bpplying\fthe\fse\bl\bnt.\f
Mater\fal: Fl
\bnge\fSe\bl\bnt\f-\fAn\berobic\fLP\f(WSK-M2G348
5U7J-M2G348-BA) \f
3.
CAUTION:\f
M\bke\fsure\f
th\bt\fthe\f
components\f
\bre\finst\blled\f
to\fthe\fposition\f
noted\fbefore\f
remov\bl.
Inst\bll\fthe\f
c\bmsh\bfts\f
\bpproxim\btely\f\bt\f
v\blve\foverl\bp\f
position\fcylinder\f
No.\f4.\f
4.
Tighten\fe\bch\f
bolt\f2\fturns\f\bt\f\b\f
time.\f
Mater\fal:
Oil\f-\f5W-
\f
\f\f
\f
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