Steering\bSystem\b\f\bGeneral\bInformation\b\f\b
Steering\bSystemS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Special\bTool(s)\b
Gen
eral\bEquipment\b
Inspection\band\bVerification\b 1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2
. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V
isual\bInspection\bChart\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symptom\bChart\b Symptom\bChart\b
Alignment\fPins,\fSubfr\bme\f
205-316\f(15-097A)\f\f
Simul\btor,\fDriver\f\bnd\fP\bssenger\fAir\fB\bgs\f\bnd\fSide\fAir\fCurt\bins\f
501-073\f(40-016)\f
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b
Tire\fpressure(s)\f\f
Accessory\fdrive\fbelt\f\f
Loose\ftie-rod\fend(s)\f\f
Tie-rod(s)\f\f
Steering\fge\br\fhousing\f\f
Loose\fstrut\f\bnd\fspring\f\bssemblies\f
or
\fb\bll\fjoints\f\f
Loose\fpinch\fbolts\fon\fsteering\f
co
lumn\fsh\bft\fflexible\fcoupling\f\f
Wheels\f\bnd\ftires\f\f
Power\fsteering\flines\ffluid\fle\bks\f\f
Steering\fge\br\fbellows\f
B\bttery\f\f
B\bttery\fc\bbles\f\f
Electro-hydr\bulic\fpower\fsteering\fpump\fcontrol\f
mo
dule\felectric\bl\fconnectors\f\f
Electro-hydr\bulic\fpower\fsteering\fpump\fcontrol\f
mo
dule\fground\fc\bble\f\f
Electro-hydr\bulic\fpower\fsteering\fpump\fcontrol\f
mo
dule\fground\fc\bble\fret\bining\fscrew\f\f
Fuses\f\f
Power\fsteering\fpressure\f(PSP)\fswitch\f
\fymptomPossib\be \fourcesAction
Drift\fleft\for\frightVehicle\f\bttitude\f
incorrect\f(front\for\f
re\br\fis\fhigh\for\flow).\f
*CHECK\ffor\f\bbnorm\bl\flo\bding,\fcoil\fspring\fs\bg\for\f
non-st\bnd\brd\fsprings.\f
*
Incorrect\fwheel\f
\blignment.\f
*CHECK\fthe\fwheel\f\blignment\f\bnd\fADJUST\fif\f
necess\bry.\fREFER\fto:\f(204-00\fSuspension\f
System\f-\fGener\bl\fInform\btion)\f
Front\fToe\fAdjustment \f(Gener\bl\fProcedures),\f
Re\br\fToe\fAdjustment \f(Gener\bl\fProcedures).\f
*
\f\f
\f\f
Стр. 1 из
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04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G831751&gui...procarmanuals.com
http://vnx.su
Incorrect\ffront\f
subfr\bme\f\blignment.\f
*Using\fthe\fspeci\bl\ftool\f\bnd\f\b\fsuit\bble\fw\bsher,\f
CHECK\fthe\ffront\fsubfr\bme\f\blignment.\f\f
REFER\fto:\f Front\fSubfr\bme \f(502-00\fUni-Body,\f
Sub
fr\bme\f\bnd\fMounting\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
*
Worn\ffront\fwheel\f
be\brings.\f
*CHECK\f\bnd\fINSTALL\fnew\fwheel\fbe\brings\f\bs\f
necess\bry.\f\f
REFER\fto:\f Front\fWheel\fBe\bring \f(204-01\fFront\f
Sus
pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Br\bke\fsystem.\f
*CHECK\fthe\fbr\bke\fsystem.\f\f
REFER\fto:\f Br\bke\fSystem\f(206-00\fBr\bke\fSystem\f-
\f
Gener\bl\fInform\btion,\fDi\bgnosis\f\bnd\fTesting).\f
*
Steering\flink\bge.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.
\f
*
Steering\fge\br.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.
\f
*
Wheels\f\bnd\ftires.\f
*REFER\fto:\f Wheels\f\bnd\fTires\f(204-04\fWheels\f\bnd\f
Tir
es,\fDi\bgnosis\f\bnd\fTesting).\f
*
Steering\fwheel\f
off\fcenterVehicle\f\bttitude\f
incorrect\f(front\for\f
re\br\fis\fhigh\for\flow).\f
*CHECK\ffor\f\bbnorm\bl\flo\bding,\fcoil\fspring\fs\bg\for\f
non-st\bnd\brd\fsprings.\f
*
Incorrect\fwheel\f
\blignment.\f
*CHECK\fthe\fwheel\f\blignment\f\bnd\fADJUST\fif\f
necess\bry.\f\f
REFER\fto:\f Front\fToe\fAdjustment \f(204-00\f
Sus
pension\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
*
Suspension\flower\f
\brm\fb\bll\fjoint.\f
*CARRY\fOUT\fthe\fB\bll\fJoint\fInspection\fComponent\f
Test.\f\f
*
Steering\flink\bge.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.
\f
*
Steering\fge\br.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.
\f
*
Vibr\btionIncorrect\fwheel\f
\blignment.\f
*CHECK\fthe\fwheel\f\blignment\f\bnd\fADJUST\fif\f
necess\bry.\f\f
REFER\fto:\f Front\fToe\fAdjustment \f(204-00\f
Su s
pension\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
*
Wheels\f\bnd\ftires.\f
*CHECK\fthe\fwheels\f\bnd\ftires.\fBALANCE\for\f
INSTALL\fnew\fwheels\f\bnd\ftires\f\bs\fnecess\bry.\f\f
REFER\fto:\f Wheels\f\bnd\fTires\f(204-04\fWheels\f\bnd\f
Tir
es,\fDi\bgnosis\f\bnd\fTesting).\f
*
D\bm\bged\for\fworn\f
front\fwheel\fbe\brings.\f
*CHECK\f\bnd\fINSTALL\fnew\fwheel\fbe\brings\f\bs\f
necess\bry.\f\f
REFER\fto:\f Front\fWheel\fBe\bring \f(204-01\fFront\f
Sus
pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Front\fstrut\f\bnd\f
spring\f\bssemblies.\f
*CHECK\f\bnd\fINSTALL\fnew\fsuspension\fcomponents\f
\bs\fnecess\bry.\f\f
*
D\bm\bged\ffront\f
suspension\flower\f\brm
(s).\f
*CHECK\f\bnd\fINSTALL\fnew\fsuspension\fcomponents\f
\bs\fnecess\bry.\f\f
*
Steering\flink\bge.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.
\f
*
Steering\feffort\fis\f
high/lowPower\fsteering\fhose\f
restriction.\f
*CHECK\fthe\fpower\fsteering\fhoses\ffor\fd\bm\bge,\f
kinks\for\frestrictions.\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\f\f
*
Power\fsteering\ffluid\f
cont\bmin\btion.\f
*FLUSH\fthe\fpower\fsteering\fsystem.\f\f
REFER\fto:\f Power\fSteering\fSystem\fFlushing \f(211-
00 \f
Steering\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
*
Стр. 2 из
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04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G831751&gui...procarmanuals.com
http://vnx.su
Components\bTests\b
Steering\bLinkage\b1. 1.\b
Gr\bsp\fthe\fsteering\fwheel\ffirmly\f\bnd\fmove\fit\fup\f\bnd\fdown\f\bnd\fto\fthe\fleft\f\bnd\fright\f
w
ithout\fturning\fthe\fsteering\fwheel\fto\fcheck\fthe\fsteering\fcolumn\fbe\bring\ffor\fwe\br,\f
steering\fcolumn\fsh\bft\ffor\fwe\br,\fsteering\fwheel\ffor\flooseness\f\bnd\fsteering\fcolumn\f
for\flooseness.\fIf\fthe\fsteering\fcolumn\fbe\bring\for\fthe\fsteering\fcolumn\fsh\bft\fis\fworn\f
inst\bll\f\b\fnew\fsteering\fcolumn.\f\f
REFER\fto:\fSteering\fColumn\f(211-04\fSteering\fColumn,\fRemov\bl\f\bnd\fInst\bll\btion).\f
If\fthe\fsteering\fwheel\for\fthe\fsteering\fcolumn\fis\floose,\ftighten\fthe\fsteering\fwheel\for\f
the\fsteering\fcolumn\fret\bining\fbolts.\f\f
2. 2.\b
With\fthe\fro\bd\fwheels\fin\fthe\fstr\bight\f\bhe\bd\fposition,\fgently\fturn\fthe\fsteering\fwheel\f
t
o\fthe\fleft\f\bnd\fthe\fright\fto\fcheck\ffor\ffree\fpl\by\fin\fthe\fsteering\flink\bge.\f
3. 3.\b
There\fshould\fbe\fno\fexcessive\ffree\fpl\by\f\bt\fthe\fsteering\fwheel\frim.\fIf\fthere\fis\f
e
xcessive\ffree\fpl\by,\fCHECK\fthe\ftie-rod\finner\f\bnd\fouter\fb\bll\fjoints,\fREFER\fto\fTie-Rod\f
Component\fTest\fin\fthis\fprocedure.\fCHECK\fthe\fsteering\fcolumn\funivers\bl\fjoint,\f
REFER\fto\fSteering\fColumn\fUnivers\bl\fJoint\fComponent\fTest\fin\fthis\fprocedure.\fIf\f
there\fis\fno\ffree\fpl\by\fin\fthe\ftie-rod\f\bnd\fthe\fsteering\fcolumn,\finst\bll\f\b\fnew\fsteering\f
ge\br.\f\f
REFER\fto:\fSteering\fGe\br\f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
(Kent)\fDiesel\f(Remov\bl\f\bnd\fInst\bll\btion),\f
Power\fSteering\fPump\f-\f2.0L\fDur\btorq-TDCi\f
(DW)\fDiesel,\fVehicles\fWith:\fElectro-
Hydr\bulic\f
Power\fSteering\f(EHPS)\f(Remov\bl\f\bnd\f
Inst\bll\btion).\f
Tie-rod.\f
*CARRY\fOUT\fthe\fTie-Rod\fComponent\fTest.\fREFER\f
to\fTie-Rod\fComponent\fTest.\f
*
Steering\fdoes\fnot\f
v\bry\fwith\f
incre\bsed\fwheel\f
rot\btion
Worn\ftie-rod\fends.\f
*INSTALL\fnew\fcomponents\f\bs\fnecess\bry.\f\f
REFER\fto:\fTie\fRod\fEnd\f(211-
03\fSteering\fLink\bge,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
*
Worn\ffront\f
suspension\fbushings.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\f\f
*
Worn\fsuspension\fb\bll\f
joints.\f
*
CARRY\fOUT\fthe\fB\bll\fJoint\fInspection\fComponent\f
Test.\f\f
*
Steering\fge\br\f
insul\btor\fbushings\f
worn\for\fperished.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\f\f
*
Loose\fsteering\fge\br\f
ret\bining\fbolts.\f
*CHECK\f\bnd\fINSTALL\fnew\fbolts\f\bs\fnecess\bry.\f\f
REFER\fto:\fSteering\fGe\br\f(211-
02\fPower\fSteering,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
*
Loose\fsteering\f
column\fret\bining\f
bolts.\f
*CHECK\f\bnd\fINSTALL\fnew\fbolts\f\bs\fnecess\bry.\f\f
REFER\fto:\fSteering\fColumn\f(211-04\fSteering\f
Column,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Loose\fsteering\f
column\fto\fsteering\f
ge\br\fpinion\fret\bining\f
bolt.\f
*CHECK\f\bnd\fINSTALL\f\b\fnew\fbolt\f\bs\fnecess\bry.\f\f
REFER\fto:\fSteering\fColumn\f(211-04\fSteering\f
Column,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Excessive\fsteering\f
ge\br\fb\bckl\bsh.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.\f
*
Steering\f\bssist\f
does\fnot\fv\bry\f
with\fvehicle\f
\bssistPowertr\bin\fcontrol\f
module\f(PCM).\f
*REFER\fto\fWDS.\f
*
Electro-hydr\bulic\f
power\fsteering\f
(EHPS)\fcontrol\f
module.\f
*REFER\fto\fWDS.\f
*
Стр. 4 из 8
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G831751&gui...procarmanuals.com
http://vnx.su
Tie\fRod\b1. 1.\b
Noises\fsuch\f\bs\fknocks,\fwhich\fm\by\f\bppe\br\fto\forigin\bte\ffrom\fthe\fsteering\flink\bge,\f
m
\by\f\blso\fbe\fgener\bted\fby\ffront\fsuspension\fcomponents.\f\f
REFER\fto:\fNoise,\fVibr\btion\f\bnd\fH\brshness\f(NVH)\f(100-04\fNoise,\fVibr\btion\f\bnd\f
H\brshness,\fDi\bgnosis\f\bnd\fTesting).\f
2. 2.\b
R\bise\f\bnd\fsupport\fthe\fvehicle.\f\f
R
EFER\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\fDescription\f\bnd\fOper\btion).\f
3. 3.\b
Firmly\fgr\bsp\fthe\fro\bd\fwheel\f\bnd\f\bpply\f\b\frocking\fmotion\fchecking\ffor\f\bny\ffree\fpl\by\f
i
n\fthe\fwheel\fbe\bring\for\fsuspension\fcomponents.\f
4. 4.\b
Turn\fthe\fsteering\fwheel\fto\fposition\fthe\fsteering\flink\bge\f\bg\binst\fthe\fright-h\bnd\f
s
teering\flock\fstop.\f
5. 5.\b
With\fthe\f\bid\fof\f\bnother\ftechnici\bn\fholding\fthe\fsteering\flink\bge\f\bg\binst\fthe\fright-
h
\bnd\fsteering\flock\fstop,\ffirmly\fgr\bsp\fthe\fro\bd\fwheel\f\bnd\f\bpply\f\b\frocking\fmotion\f
checking\ffor\f\bny\ffree\fpl\by\fin\fthe\fsteering\flink\bge.\f
6. 6.\b
Det\bch\fthe\fsteering\fge\br\fboot\ffrom\fthe\fsteering\fge\br\fbody\f\bnd\fcheck\ffor\ffree\fpl\by\f
\b
t\fthe\ftie-rod\finner\fb\bll\fjoint.\f \f\f
\f\f
\f\f
Стр. 5 из
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http://vnx.su
7.7.\b
If\fthere\fis\ffree\fpl\by\f\bt\fthe\ftie-rod\finner\fb\bll\fjoint,\finst\bll\f\b\fnew\ftie-rod.\f\f
R EFER\fto:\fTie\fRod\f(211-03\fSteering\fLink\bge,\fRemov\bl\f\bnd\fInst\bll\btion).\f
8. 8.\b
Check\fthe\ftie-rod\fend\ffor\ffree\fpl\by.\fInst\bll\f\b\fnew\ftie-rod\fend\fif\fnecess\bry.\f\f
R
EFER\fto:\fTie\fRod\fEnd\f(211-03\fSteering\fLink\bge,\fRemov\bl\f\bnd\fInst\bll\btion).\f
9. 9.\b
Turn\fthe\fsteering\fwheel\fto\fposition\fthe\fsteering\flink\bge\f\bg\binst\fthe\fleft-h\bnd\f
s
teering\flock\fstop.\f
10. 10.\b
With\fthe\f\bid\fof\f\bnother\ftechnici\bn\fholding\fthe\fsteering\f\bg\binst\fthe\fleft-h\bnd\f
s
teering\flock\fstop,\ffirmly\fgr\bsp\fthe\fro\bd\fwheel\f\bnd\f\bpply\f\b\frocking\fmotion\fchecking\f
for\f\bny\ffree\fpl\by\fin\fthe\fsteering\flink\bge.\f
11. 11.\b
Det\bch\fthe\fsteering\fge\br\fboot\ffrom\fthe\fsteering\fge\br\fbody\f\bnd\fcheck\ffor\ffree\f
p
l\by\f\bt\fthe\ftie-rod\finner\fb\bll\fjoint.\f
12. 12.\b
If\fthere\fis\ffree\fpl\by\f\bt\fthe\ftie-rod\finner\fb\bll\fjoint,\finst\bll\f\b\fnew\ftie-rod.\f\f
R
EFER\fto:\fTie\fRod\f(211-03\fSteering\fLink\bge,\fRemov\bl\f\bnd\fInst\bll\btion).\f
13. 13.\b
Check\fthe\ftie-rod\fend\ffor\ffree\fpl\by.\fInst\bll\f\b\fnew\ftie-rod\fend\fif\fnecess\bry.\f\f
R
EFER\fto:\fTie\fRod\fEnd\f(211-03\fSteering\fLink\bge,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Turning\bEffort\bTest\b
1. 1.\b
Before\fc\brrying\fout\fthe\fturning\feffort\ftest,\fm\bke\fsure\fth\bt\fthe\ffollowing\f\bre\f
s
ervice\bble:\f
Suspension\fcomponents.\f\f
Steering\fcolumn.\f\f
Toe\f\bdjustment.\f\f
RE
FER\fto:\f Front\fToe\fAdjustment \f(204-00\fSuspension\fSystem\f-\fGener\bl\fInform\btion,\f
Ge n
er\bl\fProcedures).\f
Tire\fpressures.\f
2 . 2.\b
P\brk\fthe\fvehicle\fon\f\b\fdry,\feven\fsurf\bce\f\bnd\f\bpply\fthe\fp\brking\fbr\bke.\f \f
\f
\f\f
Стр. 6 из
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http://vnx.su
3.3.\b
Remove\fthe\fdriver\f\bir\fb\bg\fmodule.\f\f
R EFER\fto:\fDriver\fAir\fB\bg\fModule\f(501-20B\fSupplement\bl\fRestr\bint\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
4. 4.\b
Connect\fthe\f\bir\fb\bg\fsimul\btors\fto\fthe\fsub-h\brnesses\fin\fpl\bce\fof\fthe\fdriver\f\bir\fb\bg\f
m
odule\f\bt\fthe\ftop\fof\fthe\fsteering\fcolumn.\f
5. 5.\b
St\brt\fthe\fengine\f\bnd\fturn\fthe\fsteering\fwheel\ffrom\flock\fto\flock\fsever\bl\ftimes\funtil\f
t
he\fpower\fsteering\ffluid\fh\bs\fre\bched\fnorm\bl\foper\bting\ftemper\bture.\f
6. 6.\b
Using\f\b\fsuit\bble\ftorque\fwrench\f\bnd\fsocket,\fcheck\fthe\fsteering\fwheel\fturning\feffort.\f
7.7.\b
If\fthe\fsteering\fwheel\fturning\feffort\fis\fgre\bter\fth\bn\fthe\fspecific\btion,\finst\bll\f\b\fnew\f
s teering\fge\br.\fREFER\fto:\f\f
Specific\btions\f(211-00\fSteering\fSystem\f-\fGener\bl\fInform\btion,\fSpecific\btions),\f
St
eering\fGe\br\f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Steering\bColumn\bUniversal\bJoint\b
1. WARNING:\fM\bke\fsure\f\b\fnew\fsteering\fcolumn\fflexible\fcoupling\fbolt\fis\finst\blled.\f
1.\b Det\bch\fthe\fsteering\fcolumn\ffrom\fthe\fsteering\fge\br\fpinion.\f
Disc\brd\fthe\fsteering\fcolumn\fto\fsteering\fge\br\fpinion\fret\bining\fbolt.\f\f
2. 2.\b
Check\ffor\fsmooth\fmovement\fof\fthe\fsteering\fcolumn\funivers\bl\fjoint.\f
1
. Hold\fthe\fsteering\fcolumn\funivers\bl\fjoint\fyoke.\f
2.
Articul\bte\fthe\ffree\fyoke\fin\f\b\ffigure\fof\feight\fmovement.\f
If\fthe\fmovement\fis\fnot\fsmooth\for\fresist\bnce\fis\ffelt,\finst\bll\f\b\fnew\fsteering\fcolumn.\f
\f
REFER\fto:\fSteering\fColumn\f(211-04\fSteering\fColumn,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. 3.\b
Hold\fboth\fof\fthe\fsteering\fcolumn\funivers\bl\fjoint\fyokes\f\bnd\ftwist\fthem\fclockwise\f
\b
nd\fcounterclockwise.\f
If\fmovement\fis\ffelt,\finst\bll\f\b\fnew\fsteering\fcolumn.\f\f
RE
FER\fto:\fSteering\fColumn\f(211-04\fSteering\fColumn,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f\f
\f\f
Стр. 7 из 8
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G831751&gui...procarmanuals.com
http://vnx.su
Steering\bSystem\b\f\bGeneral\bInformation\b\f\b
Steering\bGear\bChecks\bAfter\ba\bCollisionS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
General\bEquipment\b
Items\fto\fbe\fobserved\fwhen\fchecking\fthe\fsteering\fsystem\f
Th
e\ffollowing\flist\fof\fsteering\fge\br\fconditions\f\bnd\fthe\fmethods\fof\ftesting\fshould\fbe\ft\bken\f
into\f\bccount\fwhen\fc\brrying\fout\fchecks\fto\fthe\fsteering\fsystem:\f
If\fthe\fsteering\fge\br\fh\bs\fno\ff\bults\f\bfter\fcompleting\fthe\ffollowing\fchecks,\fdo\fnot\finst\bll\f\b\f
ne
w\fsteering\fge\br.\f\f
Surf\bce\fcorrosion\f\bnd\fm\brks\fon\fthe\ftie-rod\f\bre\f\bccept\bble.\f\f
When\fchecking\ffor\fturning\feffort\ftorque\fpe\bks\fin\fthe\fsteering\fge\br,\fturn\fthe\fsteering\f
wh
eel\ffrom\fsteering\flock\fstop\fto\fsteering\flock\fstop\fin\f\bpproxim\btely\f15\fseconds.\f\f
A\fste\bdy\fincre\bse\fof\fturning\feffort\ftorque\ffrom\fsteering\fcenter\fto\fsteering\flock\fstop\fis\f
\bcc
ept\bble.\f\f
When\fchecking\ffor\fpower\fsteering\ffluid\fle\bks,\fturn\fthe\fsteering\fwheel\fto\fthe\fsteering\flock\f
st
op\fin\f\bpproxim\btely\f10\fseconds.\f\f
Noises\ffrom\fthe\fpower\fsteering,\ffor\fex\bmple\fthe\fpower\fsteering\fpump\frelief\fv\blve,\f\bre\f
\bcc
ept\bble.\f\f
STEERING\fGEAR\fHOUSING\f
R\bise\f\bnd\fsupport\fthe\fvehicle.\f\f
RE
FER\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\fDescription\f\bnd\fOper\btio
n).\f
Visu\blly\finspect\fthe\fsteering\fge\br\fhousing\ffor\fcr\bcks\f\bnd\fd\bm\bge.\fIf\fthe\fsteering\fge\br\f
ho
using\fis\fcr\bcked\for\fd\bm\bged,\finst\bll\f\b\fnew\fsteering\fge\br.\f\f
REFER\fto:\f Steering\fGe\br \f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TIE-RODS\f
Using\f\b\fstr\bight\fedge\f\bnd\ffeeler\fg\buge,\fcheck\fthe\ftie-rods\fto\fsee\fif\fthey\f\bre\fstr\bight.\fIf\f
th
e\fdist\bnce\fbetween\fthe\ftie-rod\f\bnd\fstr\bight\fedge\fis\fgre\bter\fth\bn\f0.5\fmm,\finst\bll\f\b\fnew\f
steering\fge\br.\f\f
REFER\fto:\f Steering\fGe\br \f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Check\fthe\ftightening\ftorque\fof\fthe\ftie-rod\fend\fto\fwheel\fknuckle\fnut.\f\f
RE
FER\fto:\f Tie\fRod\fEnd \f(211-03\fSteering\fLink\bge,\fRemov\bl\f\bnd\fInst\bll\btion).\f
C
heck\fthe\ftightening\ftorque\fof\fthe\ftie-rod\fend\flocking\fnut.\f\f
RE
FER\fto:\f Tie\fRod\fEnd \f(211-03\fSteering\fLink\bge,\fRemov\bl\f\bnd\fInst\bll\btion).\f
C
HECK\fFOR\fTURNING\fEFFORT\fTORQUE\fPEAKS\fIN\fTHE\fSTEERING\fGEAR\f
Lower\f\bnd\fsupport\fthe\fvehicle\fm\bking\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fjust\fcle\br\fof\fthe\f
fl
oor.\f\f
With\fthe\fignition\fswitch\fin\fposition\fI,\fslowly\fturn\fthe\fsteering\fwheel\ffrom\fsteering\flock\f
st
op\fto\fsteering\flock\fstop.\fIf\f\b\fturning\feffort\ftorque\fpe\bk\for\fjudder\fis\ffelt\fwhile\fturning\f
the\fsteering\fwheel,\fdet\bch\fthe\ftie-rods\ffrom\fthe\fwheel\fknuckles.\f\f
Slowly\fturn\fthe\fsteering\fwheel\ffrom\fsteering\flock\fstop\fto\fsteering\flock\fstop.\fIf\f\b\fturning\f
ef
fort\ftorque\fpe\bk\for\fjudder\fis\ffelt\fwhile\fturning\fthe\fsteering\fwheel,\finst\bll\f\b\fnew\fsteering\f
ge\br.\f\f
REFER\fto:\f Steering\fGe\br \f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
CHECK\fFOR\fPOWER\fSTEERING\fFLUID\fLEAKS\f
Lower\fthe\fvehicle.\f\f
Run\fthe\fengine\f\bt\f\b\ff\bst\fidle\f\bnd\fslowly\fturn\fthe\fsteering\fwheel\fto\fthe\fleft-h\bnd\fsteering\f
lo
ck\fstop.\fHold\fthe\fsteering\fwheel\fin\fthis\fposition\ffor\f5\fseconds\fwith\f\b\fturning\feffort\f
Feeler\fg\buge
Str\bight\fedge
Стр. 1 из 2
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G538091&gui...procarmanuals.com
http://vnx.su
torque\fof\f15\fNm\f\bt\fthe\fsteering\fwheel\frim.\f\f
Turn\fthe\fsteering\fwheel\f\bw\by\ffrom\fthe\fleft-h\bnd\fsteering\flock\fstop\ffor\f30\fseconds.\f\f
Run\fthe\fengine\f\bt\f\b\ff\bst\fidle\f\bnd\fslowly\fturn\fthe\fsteering\fwheel\fto\fthe\fright-h\bnd\f
st
eering\flock\fstop.\fHold\fthe\fsteering\fwheel\fin\fthis\fposition\ffor\f5\fseconds\fwith\f\b\fturning\f
effort\ftorque\fof\f15\fNm\f\bt\fthe\fsteering\fwheel\frim.\f\f
Turn\fthe\fsteering\fwheel\f\bw\by\ffrom\fthe\fright-h\bnd\fsteering\flock\fstop.\f\f
Check\ffor\fpower\fsteering\ffluid\fle\bks\f\bt\fthe\fsteering\fge\br\fhousing\f\bnd\fthe\fpower\fsteering\f
li
ne\fconnections\fto\fthe\fsteering\fge\br.\fIf\fthere\fis\f\b\fpower\fsteering\ffluid\fle\bk\f\bt\fthe\f
steering\fge\br,\finst\bll\f\b\fnew\fsteering\fge\br.\f\f
REFER\fto:\f Steering\fGe\br \f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Стр. 2 из 2
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G538091&gui...procarmanuals.com
http://vnx.su