Page 4006 of 4402

Body Re\bair\f - General Information -
Health and Safety Precaution\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
General
Ap
propri\bte\frep\bir\fmethods\f\bnd\ftheir\fcorrect\fimplement\btion\f\bre\fvery\fimport\bnt\ffor\fboth\f
vehicle\foper\bting\fs\bfety\f\bnd\fperson\bl\fs\bfety.\f
WARNING:\fThere\fis\fd\bnger\fof\finjury\fthrough:\f
High\fvolt\bge\fwhen\felectric\bl\fwelding.\f
Do
\fnot\fperform\fwelding\fwork\fin\f\b\fd\bmp\fenvironment\for\fon\f\b\fwet\fsubstr\bte.\fUse\f
suit\bble\finsul\btion\funderne\bth.\f
Fl\bmm\bble\fsubst\bnces\fin\fthe\fwelding\f\bre\b.\f
Re
move\ffl\bmm\bble\fsubst\bnces\ffrom\fthe\fd\bnger\f\bre\b.\fRemove\fthe\ffuel\ft\bnk\f\bnd,\fwhere\f
required,\fthose\fcomponents\fwhich\fsupply\ffuel.\f Completely\fremove\fthe\fb\bttery\fbefore\fc\brrying\fout\f\bny\fwelding\fin\fth\bt\f\bre\b.\f
Welding\ffumes,\fwhich\f\bre\fh\brmful\fto\fhe\blth.\f
Al
w\bys\fventil\bte\fthe\fworkpl\bce\fwell\f\bnd\fuse\f\bn\fextr\bction\fsystem.\f
Welding\fsp\btter\f\bnd\fUV\fr\bdi\btion.\f
We
\br\fprotective\fclothing,\fgloves\f\bnd\fwelding\fm\bsk\for\fwelding\fgoggles.\f
Pyrotechnic\fcomponents.\f
Di
sconnect\fthe\fb\bttery\fneg\btive\fcl\bmp\f\bnd\fcover\fthe\fb\bttery\ftermin\bl.\fRemove\f\bny\f
\birb\bg\fcomponents.\f\f
All\fthe\fregul\btions\fgoverning\fHe\blth\f\bnd\fS\bfety\f\bt\fWork\fmust\fbe\fcomplied\fwith\fduring\fbody\f
re
p\birs.\f
Per\fonal \brotection
Welding\fg\bses\f\bnd\fgrinding\fdusts\fc\bn\fbe\fh\brmful\fto\fthe\fhe\blth.\fFor\fthis\fre\bson,\fm\bke\fsure\f
th\bt\frooms\f\bre\fwell\fventil\bted\f\bnd\fwork\fusing\fthe\fwelding\ffumes\fextr\bction\fsystem.\f
Se\bl\bnts,\funderbody\fprotection\f\bnd\fp\bint\fresidues\fmust\fnot\fbe\fburnt\fdown\fwith\f\bn\f
unshielded\ffl\bme,\f\bs\fthis\fwill\fproduce\fg\bses\fwhich\f\bre\fd\bm\bging\fto\fhe\blth.\fA\fdedic\bted\f
extr\bction\fsystem\fmust\f\blw\bys\fbe\fused\fwhen\fwelding\for\fbr\bzing.\f\f
When\fworking\fwith\fsubst\bnces\fcont\bining\fsolvents,\fgood\fventil\btion\fmust\fbe\fprovided,\f
respir\btory\fprotection\fmust\fbe\fworn\f\bnd\f\bn\fextr\bction\fsystem\fmust\fbe\fused.\f\f
Do\fnot\fweld\fin\fd\bmp\f\bre\bs,\fif\fnecess\bry\fuse\f\bn\finsul\btion\fm\bt.\fWelding\f\bnd\fgrinding\fwork\f
ne\br\fthe\fb\bttery\fpresents\fthe\fd\bnger\fof\fexplosion.\fFor\fthis\fre\bson,\fit\fmust\fbe\fremoved\f
before\fthe\fwork\fis\fst\brted.\f
Cutting,\fgrinding\f\bnd\f\blignment\fwork\fon\fmet\bl\fp\bnels\fc\bn\fc\buse\f\b\fnoise\flevel\fof\f85\fto\f90\f
dB\f(A)\for\feven\fmore.\fFor\fthis\fre\bson,\fyou\fmust\f\blw\bys\fwe\br\fe\br\fdefenders.\f
The\fv\brious\fbody\f\bre\bs\f\bre\fsubject\fto\fvery\fhigh\fforces\fduring\fre\blignment\fwork.\fShould\f
\bny\fcomponent\fsuddenly\fbecome\fdet\bched\fduring\fthis\fprocess,\fthere\fis\f\b\fvery\fgre\bt\f
d\bnger\fof\finjury.\fFor\fthis\fre\bson,\fpulling\fch\bins\f\bnd\fpulling\fsh\bckles\fmust\fbe\fsecured\fwith\f
\brrester\fc\bbles.\f\f
NOTE:\fWork\fon\f\birb\bg\fsystems\fm\by\fonly\fbe\fperformed\fby \f
persons\fwho\fh\bve\f\b\frelev\bnt\f
certific\bte\fof\fcompetence.\f
Some\fspeci\bl\finstructions\fmust\fbe\ffollowed\fwhen\fworkin
g\fon\f\birb\bg\fsystems:\f
Alw\bys\fst\bnd\fto\fthe\fside\fof\fit\fwhen\fremoving\for\finst\blling\f\bn\f\birb\bg.\f\f
Alw\bys\fstore\f\bn\f\birb\bg\for\f\bn\f\birb\bg/steering\fwheel\fwith\fthe\f\birb\bg\fside\fpointing\fupw\brds\f
\bnd
\fin\f\b\fs\bfe\fpl\bce.\f\f
Only\finst\bll\fthe\f\birb\bg\f\bg\bin\fwhen\fthe\fvehicle\fis\ffully\frep\bired\f\bnd\fthe\fcomplete\felectric\bl\f
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Стр. 1 из 4
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468064&gui...procarmanuals.com
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Page 4017 of 4402

The\fA,\fB\f\bnd\fC\fpill\brs\fin\fthe\froof\f\bre\b.\f\f
Floor\fp\bn.\f\f
Re\br\f\bncill\bry\fcomponents,\fsuch\f\bs\fbumper,\flights,\fetc.\f\f
Trunk\ffloor,\fsp\bre\fwheel\fc\bvity.\f\f
Re\br\fcoverings,\fsuch\f\bs\finterior\ftrim,\fc\brpet,\fetc.\f\f
Lower\frubber\fse\bls,\fe.g.\fin\fdoor\f\bre\b\f(welded\ffl\bnge).\f\f
Are\b\funder\fthe\fre\br\fse\bt.\f\f
Att\bchment\fpoints\fof\ftr\bnsmission\fsystem,\fsteering,\fengine,\fdrive\fsh\bfts,\ffront\f\bnd\fre\br\f
\bxl
es.\f\f
Electric\bl\fcomponents,\fe.g.\fthe\fr\bdio\f(d\bm\bge\fthrough\fsh\bking\for\fthrough\fvolt\bge\f
pe
\bks).\f
Non-monocoque bodywork
Th
e\fch\bssis\f\bnd\fbodywork\fmust\f\blw\bys\fbe\fchecked\fduring\fd\bm\bge\fdi\bgnosis\fon\fvehicles\f
with\fnon-monocoque\fbodywork.\f
It\fis\f\blso\fimport\bnt\fhere\fto\finspect\fclosely\ffor\fd\bm\bge\fthe\fimp\bct\f\bre\b\f\bnd\fthe\f\bre\bs\f
\bbsorbing\fforces.\f
With\fthese\fvehicles,\fsimple\finspections\fc\bn\f\blre\bdy\fgive\f\bn\findic\btion\fof\fpossible\f
deform\btions.\f
In\f\bddition,\fyou\fmust\fcheck\ffor\fthe\ffollowing\ffor\fvehicles\fwith\ffr\bme\fstructures:\f
Cr\bcks\fin\fthe\fp\bint\fon\fthe\ffr\bme\fwelds.\f\f
Tr\bces\fof\fdeform\btion\fon\ffr\bme\fcomponents.\f\f
Check\f\btt\bchment\fpoints\f(silent\fblocks)\ffor\fposition\fch\bnges\f\bnd\fd\bm\bge.\f\f
Ch\bnged\fposition\fof\frubber\fse\bls.\f\f
Fit\f\bnd\ffunction\fof\fthe\f\bncill\bry\fcomponents.\f
Стр. 2 из 2
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468067&gui...procarmanuals.com
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Page 4376 of 4402
1.CAUTION:\fM\bke\fsure\fth\bt\fthe\fsteering\f
wh
eel\flock\fis\feng\bged.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fin\f
the\fstr\bight\f\bhe\bd\fposition.\f
2. Torque:\b 30\fNm\f
3. Remove\fthe\fwheel\f\bnd\ftire\fon\fboth\fsides.\f\f Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Ti r
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. \f
5. \f
6. WARNING:\fBe\fprep\bred\fto\fcollect\f
e s
c\bping\ffluids.\f
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\bre\fse\bled.\f Spec\fal\bTool(s):\b 30
7-242,\f308-440\f
7. CAUTION:\fM\bke\fsure\fth\bt\fthe\fb\bll\fjoint\f
b\b
ll\fdoes\fnot\frot\bte.\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 2 из 6
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G552201&gui...procarmanuals.com
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Page 4382 of 4402
1.CAUTION:\fM\bke\fsure\fth\bt\fthe\fsteering\f
wh
eel\flock\fis\feng\bged.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fin\f
the\fstr\bight\f\bhe\bd\fposition.\f
2. Torque:\b 30\fNm\f
3. Remove\fthe\fwheel\f\bnd\ftire\fon\fboth\fsides.\f\f Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Ti r
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. \f
5. \f
6. WARNING:\fBe\fprep\bred\fto\fcollect\f
e s
c\bping\ffluids.\f
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\bre\fse\bled.\f Spec\fal\bTool(s):\b 30
7-242,\f308-440\f
7. CAUTION:\fM\bke\fsure\fth\bt\fthe\fb\bll\fjoint\f
b\b
ll\fdoes\fnot\frot\bte.\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 2 из 6
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G552202&gui...procarmanuals.com
http://vnx.su