2006 FORD S-MAX steering wheel

fuse box location oil dipstick manual transmission check oil inflation pressure headlight aiming

Page 3069 of 4402

$FORD S-MAX 2006 Service Repair Manual A8:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bSTEERING\bWHEEL/STEERING\bCOLUMN\b MODULE\bFOR\bOPEN\bCIRCUIT Ignition\fswitch\fin\fposition\f0.\f1\b Me\bsure\fthe\fresist\bnce\fbetween\fthe\fsteering\f$

Page 3070 of 4402

$FORD S-MAX 2006 Service Repair Manual A10:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bSMART\bJUNCTION\bBOX\bFOR\bOPEN\b CIRCUIT\b Ignition\fswitch\fin\fposition\f0.\f1\b Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f Junction\fBox,\fco$

A10:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bSMART\bJUNCTION\bBOX\bFOR\bOPEN\b
CIRCUIT\b
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02A,\fpin\f54,\fcircuit\f
GD123F\f(BK/GY),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fA11 .\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fground\f
connection\fG1D132B\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A11:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bSMART\bJUNCTION\bBOX\bFOR\bOPEN\b
CIRCUIT\b
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02A,\fpin\f65:\f
LHD:\fcircuit\fGD140J\f(BK/GN),\fwiring\fh\brness\f
si

de\f\bnd\fground.\f
RHD:\fcircuit\fGD134U\f(BK/VT),\fwiring\fh\brness\f
si

de\f\bnd\fground.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fA12 .\f\f
No\b -

\fLHD:\fLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\f
circuits\fbetween\fthe\fSm\brt\fJunction\fBox\f\bnd\f
ground\fconnection\fG3D138\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
-\fRHD:\fLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\f
circuits\fbetween\fthe\fSm\brt\fJunction\fBox\f\bnd\f
ground\fconnection\fG3D133\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
A12:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bSTEERING\b
WHEEL/STEERING\bCOLUMN\bMODULE\bAND\bTHE\bSMART\bJUNCTION\bBOX\bFOR\bSHORT\b
CIRCUIT\bTO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\fII.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fsteering\f
wheel/steering\fcolumn\fmodule,\fconnector\fC2LS41,\f
pin\f2,\fcircuit\fVMC34A\f(WH),\fwiring\fh\brness\fside\f
\bnd\fground.\f
2\b
\f\f
Стр. 5 из 24
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Page 3071 of 4402

$FORD S-MAX 2006 Service Repair Manual Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f Yes\bGO\fto\fA13 .\f\f No \b L OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f in\fthe\fcircuits\fbetween\fthe\fsteering\fwheel/steering\f$

Page 3072 of 4402

$FORD S-MAX 2006 Service Repair Manual CHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\fconcern\f persists:\f\f REFER\fto:\fCommunic\btions\fNetwork \f(418-00\f Mod ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f Testing).\f No\b LOCATE\f$

Page 3073 of 4402

$FORD S-MAX 2006 Service Repair Manual wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f B3:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bHAZARD\bWARNING\bLIGHTS\bSWITCH\bAND\bTHE\b SMART\bJUNCTION\bBOX\bFOR\bOPEN\bCIRCUIT Ignition\fswitch$

wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B3:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bHAZARD\bWARNING\bLIGHTS\bSWITCH\bAND\bTHE\b
SMART\bJUNCTION\bBOX\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02C.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fh\bz\brd\f
w\brning\flights\fswitch,\fconnector\fC2LS32,\fpin\f6,\f
circuit\fCLS32A\f(BN/YE),\fwiring\fh\brness\fside\f\bnd\f
the\fSm\brt\fJunction\fBox,\fconnector\fC1BP02C,\fpin\f8,\f
circuit\fCLS32A\f(BN/YE),\fwiring\fh\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b INSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fh\bz\brd\fw\brning\flights\fswitch\f\bnd\fthe\f
Sm\brt\fJunction\fBox\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bC\b:\bSINGLE\bOR\bMULTIPLE\bTURN\bSIGNAL\bLAMPS\b
INOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
C1:\bDETERMINE\bTHE\bCONDITION\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
Ignition\fswitch\fin\fposition\fII.\f1\b
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f2\b
SWITCH\fON\fthe\fleft-h\bnd\fturn\fsign\bl.\f3\b
SWITCH\fON\fthe\fright-h\bnd\fturn\fsign\bl.\f4\b
Is\fone\for\fmore\fturn\fsign\bl\fl\bmp\fon\fthe\fleft-h\bnd\fside\f
inoper\btive?\f
Yes\b-\fAll\fturn\fsign\bl\fl\bmps\fon\fleft-h\bnd\fside\f
inoper\btive:\fCHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\f
steering\fwheel/steering\fcolumn\fswitch.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
-\fLeft-h\bnd\ffront\fturn\fsign\bl\fl\bmp\fis\finoper\btive:\f
GO\fto\fC2 .\f\f
-\fL

eft-h\bnd\fre\br\fturn\fsign\bl\fl\bmp\fis\finoper\btive:\f
GO\f
to\fC5 .\f\f
-\fI
ntegr\bted\fturn\fsign\bl\fl\bmp\fin\fthe\fleft-h\bnd\f
exterior\fmirror\fis\finoper\btive:\f GO\fto\fC8.\f\f
No\b
-

\fAll\fturn\fsign\bl\fl\bmps\fon\fright-h\bnd\fside\f
inoper\btive:\fCHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\f
steering\fwheel/steering\fcolumn\fswitch.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
\f\f
Стр. 8 из
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Page 3086 of 4402

$FORD S-MAX 2006 Service Repair Manual Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFA1/FA2\f(25\fA)\f (RJB)\f\bnd\fground.\f1\b Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f Yes\bREFER\fto:\f Communic\btions\fNetwork \f(418-00\f Mod ule\f$

Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFA1/FA2\f(25\fA)\f
(RJB)\f\bnd\fground.\f1\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod

ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\ffuse\fF19\f(60\fA)\f(EJB)\f\bnd\fFA1/FA2\f(25\fA)\f
(RJB)\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
PINPOINT\bTEST\bD\b:\bONE\bOR\bMORE\bTURN\bSIGNAL\bLAMPS\bFLASHING\b
CONTINUOUSLY\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
D1:\bDETERMINE\bTHE\bCONDITION\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
Ignition\fswitch\fin\fposition\fII.\f1\b
CHECK\f\bll\fturn\fsign\bl\fl\bmps.\f2\b
Do\fthe\fturn\fsign\bl\fl\bmps\fon\fone\fside\ffl\bsh\f
continuously?\f
Yes\bGO\fto\fD2.\f\f
No\b -

\fTurn\fsign\bl\fl\bmps\fon\fboth\fsides\f\bre\ffl\bshing\f
continuously:\f GO\fto\fD3.\f\f
-\fI

ndividu\bl\fturn\fsign\bl\fl\bmp\ffl\bshing\fcontinuously:\f
CHECK\fthe\fSm\brt\fJunction\fBox\f(SJB)\f\bnd\fRENEW\fit\f
if\frequired.\fCHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\f
concern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod

ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
-\fOne\fof\fthe\fintegr\bted\fturn\fsign\bl\fl\bmps\fin\fthe\f
exterior\fmirrors\fis\ffl\bshing\fcontinuously:\fCHECK\f
\bnd\fif\fnecess\bry\fRENEW\fthe\fdoor\fcontrol\fmodule.\f
CHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\fconcern\f
persists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mo d

ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
-\fBoth\fof\fthe\fintegr\bted\fturn\fsign\bl\fl\bmps\fin\fthe\f
exterior\fmirrors\f\bre\ffl\bshing\fcontinuously:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod

ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
D2:\bRULE\bOUT\bTHE\bSTEERING\bWHEEL/STEERING\bCOLUMN\bMODULE\bAS\bTHE\bCAUSE\bOF\b
THE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSteering\fwheel/steering\fcolumn\fmodule\f
from\fconnector\fC2LS41.\f
2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f4\b
Are\fthe\fturn\fsign\bl\fl\bmps\ffl\bshing\fcontinuously?\f
Yes\b CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fRENEW\fit\fif\f
required.\fCHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\f
concern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Стр. 21 из 24
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Page 3087 of 4402

$FORD S-MAX 2006 Service Repair Manual Module\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f Testing).\f No\b RENEW\fthe\fsteering\fwheel/steering\fcolumn\fmodule\f CHECK\fsystem\foper\btes\fcorrectly\f D3:\bRULE\bOUT\bTHE\bHIGH\bBEAM\bHEA$

Module\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b
RENEW\fthe\fsteering\fwheel/steering\fcolumn\fmodule\f
CHECK\fsystem\foper\btes\fcorrectly\f
D3:\bRULE\bOUT\bTHE\bHIGH\bBEAM\bHEADLAMP\bSWITCH\bHAZARD\bWARNING\bLIGHT\b
SYSTEM\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fH\bz\brd\fw\brning\flights\fswitch\ffrom\f
connector\fC2LS32.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f4\b
Are\fthe\fturn\fsign\bl\fl\bmps\ffl\bshing\fcontinuously?\f
Yes\b GO\fto\fD4.\f\f
No\b
R

ENEW\fthe\fh\bz\brd\fw\brning\flights\fswitch.\fCHECK\f
system\foper\btes\fcorrectly\f
D4:\bCHECK\bTHE\bCONTROL\bCIRCUIT\bBETWEEN\bTHE\bHAZARD\bWARNING\bLIGHTS\b
SWITCH\bAND\bTHE\bSMART\bJUNCTION\bBOX\bFOR\bSHORT\bTO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02C.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fh\bz\brd\f
w\brning\flights\fswitch,\fconnector\fC2LS32,\fpin\f6,\f
circuit\fCLS32A\f(BN/YE),\fwiring\fh\brness\fside\f\bnd\f
ground.\f3\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fRENEW\fit\fif\f
required.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuits\fbetween\fthe\fh\bz\brd\fw\brning\flights\fswitch\f
\bnd\fthe\fSm\brt\fJunction\fBox\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
PINPOINT\bTEST\bE\b:\bONE\bOR\bMORE\bTURN\bSIGNAL\bLAMPS\bPERMANENTLY\b
LIT\b
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
E1:\bDETERMINE\bTHE\bCONDITION\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
Ignition\fswitch\fin\fposition\fII.\f1\b
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f2\b
Are\fthe\fturn\fsign\bl\fl\bmps\flit\fup\fperm\bnently?\f
Yes\b CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fRENEW\fit\fif\frequired.\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\fModule\fCommunic\btions\f
Ne t

work,\fDi\bgnosis\f\bnd\fTesting).\f
No\b \f\f
Стр. 22 из
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Page 3203 of 4402

$FORD S-MAX 2006 Service Repair Manual CD\fch\bnger\f N\bvig\btion\fsystem\fmodule\fnot\fcommunic\bting\fwith\fthe\fdi\bgnostic\f tester\f-\fvehicles\fequipped\fwith\fDVD\fn\bvig\btion\fsystem\fwith\ftouch\f screen\f N\bvig\btion\fsystem\f$

CD\fch\bnger\f
N\bvig\btion\fsystem\fmodule\fnot\fcommunic\bting\fwith\fthe\fdi\bgnostic\f
tester\f-\fvehicles\fequipped\fwith\fDVD\fn\bvig\btion\fsystem\fwith\ftouch\f
screen\f
N\bvig\btion\fsystem\fdispl\by\fnot\fcommunic\bting\fwith\fthe\fdi\bgnostic\f
tester\f-\fvehicles\fequipped\fwith\fDVD\fn\bvig\btion\fsystem\fwith\ftouch\f
screen\f
H\bndsfree\fmodule\f/\fBluetooth\fmodule\f/\fvoice\f\bctiv\btion\fmodule\f
Re\br\fse\bt\fentert\binment\fsystem\fmodule\f
Door\fmodule\fon\fthe\fre\br\fp\bssenger\fside\f(vi\b\fLIN\fbus)\f
Door\fmodule\fon\fthe\ffront\fp\bssenger\fside\f
Door\fmodule\fon\fthe\fre\br\fdriver's\fside\f(vi\b\fLIN\fbus)\f
Door\fmodule\fon\fthe\ffront\fdriver's\fside\f
Switch\funit\fon\fthe\ffront\fdriver's\fside\f(vi\b\fLIN\fbus)\f
Restr\bints\fcontrol\fmodule\f
Electronic\f\butom\btic\ftemper\bture\fcontrol\f(EATC)\fmodule\f
Re\br\fA/C\fmodule\f
P\brking\f\bid\fmodule\f
Driver\fse\bt\fmodule\f
Fuel\ffired\fbooster\fhe\bter\f/progr\bmm\bble\ffuel\ffired\fbooster\fhe\bter\f
Tr\biler\fModule\f
Receiver\fmodule\ffor\fthe\fremote\fcontrol\f/\ftire\fpressure\fmonitoring\f(vi\b\f
LIN\fbus)\f
Generic\felectronics\fmodule\f(GEM)\f
Steering\fwheel\fmodule\f(vi\b\fLIN\fbus\f\bnd\fHS\fCAN\fbus)\f
Light\fswitch\funit\f(vi\b\fLIN\fbus)\f
B\bttery-buffered\fsign\bl\fhorn\f–\f\bnti-theft\f\bl\brm\fsystem\f(BBS)\f(vi\b\fLIN\f
bus)\f
Interior\fmonitoring\fsensors\f(vi\b\fLIN\fbus)\f
Wiper\fmotor\f(front\fleft)\f(vi\b\fLIN\fbus)\f
Light/r\bin\fsensor\f(vi\b\fLIN\fbus)\f
Shock\f\bbsorber\fcontrol\fmodule\f
Collision\fw\brning\fr\bd\br\funit\f(vi\b\fpriv\bte\fCAN\fbus)\f
Collision\fw\brning\fmodule\f
Ge\br\flever\f(\butom\btic\ftr\bnsmission\fonly)\f(vi\b\fLIN\fbus)\f
Tr\bnsmission\fControl\fModule\f
G\bs\fdisch\brge\fhe\bdl\bmp,\fright\f(vi\b\fLIN\fbus\f/\fPWM)\f
G\bs\fdisch\brge\fhe\bdl\bmp,\fleft\f(vi\b\fLIN\fbus\f/\fPWM)\f
G\bs\fdisch\brge\fhe\bdl\bmp\fmodule\f
ABS\fmodule\for\fESP\fmodule\f
Altern\btor\f(vi\b\fLIN\fbus)\f
Powertr\bin\fcontrol\fmodule\f(PCM)\f
Y\bw\fr\bte\f/\fl\bter\bl\f\bcceler\btion\fsensor\f
Electric\fh\bndbr\bke\fmodule\f
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