Page 3447 of 4402

Anti-Th\bft - P\fssiv\b - Anti-Th\bft - P\fssiv\bS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
D\bscription \fnd Op\br\ftion
Compon\bnt loc\ftion
\f\f
D\bscription
P\bssive\f\bnti-theft\f(PATS)\ftr\bnsponder\f
PATS\ftr\bnsceiver\f
Op\br\ftion
PAT
S\f
The\fPATS\fis\f\b\fp\bssive\fsystem\fdesigned\fto\fincre\bse\fthe\f\bnti-theft\fsecurity\fof\fthe\fvehicle.\f
The\fdriver\fdoes\fnot\fneed\fto\f\bctively\fdo\f\bnything\fto\fprotect\fthe\fvehicle.\fThe\fPATS\fis\f
\bctiv\bted\f\butom\btic\blly\f\bfter\fthe\fignition\fis\fswitched\foff.\f
The\fPATS\fsystem\fuses\fspeci\blly\fencoded\fkeys.\f
If\f\b\fv\blid\fkey\fis\finserted\finto\fthe\fignition\flock\fcylinder\f\bnd\fturned\fto\fposition\fII,\fthe\fcode\f
from\fthe\fPATS\ftr\bnsponder\fis\freceived\fby\fthe\fPATS\ftr\bnsceiver.\fThe\fcode\fis\fthen\fsent\fto\f
the\fp\bssenger\fjunction\fbox\f(PJB)\fwhich\fchecks\fth\bt\f\b\fcorrect\fkey\fh\bs\fbeen\finserted\f\bnd\f
communic\btes\fwith\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\fto\fen\bble\fthe\fengine\fto\fst\brt.\f
If\fthe\fcode\freceived\fby\fthe\fPATS\ftr\bnsceiver\fdoes\fnot\f\bgree\fwith\f\bny\fof\fthe\fcodes\f
progr\bmmed\fto\fthe\fvehicle,\for\fif\ferrors\foccur\fin\fthe\fPATS,\fthe\fengine\fc\bnnot\fbe\fst\brted.\f\f It\bm
1
2
\f
P\frt Numb\br -
-
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Page 3521 of 4402
Front En\b Bo\by P\fnels - Cowl P\fnel GrilleS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Remov\fl \fn\b Inst\fll\ftion
Gener\fl Equipment
Remov\fl
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Inst\fll\ftion
Two\fleg\fpuller 1.General
\bqui\fment:
Two\fleg\f
puller \f
To r
que:
22\f
Nm\f
1. CAUTIONS:\f
Th
e\fengine\fmust\fbe\fin\fthe\fp\brk\fposition.\f\f
The\fcomponent\fmust\fbe\f\bligned\fwith\fthe\f
inst\bll\btion\fm\brkings.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Check\fthe\f\bngle\fof\fthe\fwiper\f\brms\fto\fthe\f windscreen.\f
Refer\fto:\f Wiper\fBl\bde\fAngle\fAdjustment \f(501-16\f
Wip
ers\f\bnd\fW\bshers,\fGener\bl\fProcedures).\f
\f
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Page 3680 of 4402

Component Tests
Heate\f Rea\b Win\fow G\bi\f Wi\be Test 1. 1.
Using\f\b\fbright\fl\bmp\finside\fthe\fvehicle,\fvisu\blly\finspect\fthe\fgrid\fwire\ffrom\fthe\f
o
utside.\fA\fbroken\fgrid\fconductor\fline\fwill\f\bppe\br\f\bs\f\b\fbrown\fspot.\f
2. 2.
Run\fthe\fengine\f\bt\fidle.\fSet\fthe\fhe\bted\fre\br\fwindow\fswitch\f\bnd\flights\fto\fON.\fThe\f
h
e\bted\fre\br\fwindow\findic\btor\flight\fshould\fillumin\bte.\f
3. 3.
Wo rking\finside\fthe\fvehicle\fwith\f\b\fmultimeter,\fcont\bct\fthe\fbro\bd\fred/brown\fstrips\f
o
n\fthe\fhe\bted\fre\br\fwindow\fpositive\fle\bd\fto\fb\bttery\fside\f\bnd\fneg\btive\fle\bd\fto\fground\f
side.\fThe\fmeter\fshould\fre\bd\f10-13\fvolts.\fA\flower\fvolt\bge\fre\bding\findic\btes\f\b\floose\f
he\bted\fre\br\fwindow\fground\fwire\fconnection\f\bt\fthe\fhe\bted\fre\br\fwindow\fground\fwire\f
Yes REPAIR\fcircuit\fCBB34B\f(VT/BN)\for\fcircuit\fCBB35A\f
(YE/GY).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No
GO\fto\fE3 .\f\f
E3: CHECK FOR CONTINUITY BETWEEN THE HEATED REAR WINDOW RELAY AND
GROUND
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fHe\bted\fRe\br\fWindow\fRel\by\fRA2.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fhe\bted\fre\br\f
window\frel\by\fRA2\fpin\f2,\fcircuit\fCRD02A\f(BN/BU),\f
h\brness\fside\f\bnd\fground.\f3
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes REPAIR\fcircuit\fCRD02A\f(BN/BU).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f
No GO\fto\fE4 .\f\f
E4: CHECK THE HEATED REAR WINDOW RELAY CIRCUIT FOR A SHORT TO POWER
Ignition\fswitch\fin\fposition\fII.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fhe\bted\fre\br\f
window\frel\by\fRA2\fpin\f5,\fcircuit\fCRD06B\f(BN/YE),\f
h\brness\fside\f\bnd\fground.\f2
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes REPAIR\fcircuit\fCRD06B\f(BN/YE).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f
No VERIFY\fthe\fcustomer\fconcern.\f
\f\f
\f\f
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Page 3807 of 4402

Wipers \bnd W\bshers \f Wipers \bnd
W\bshersS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Di\bgnosis \bnd Testing
Gener\bl Equipment
Inspection \bnd Testing
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2
. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V
isu\bl Inspection Ch\brt
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\frefer\fto\fthe\f F
ord\f\bpproved\fdi\bgnostic\ftool.\f
Ford\f\bpproved\fdi\bgnostic\ftool
Mechanica\bE\bectrica\b\fsystems
Wiper\fbl\bde(s)\f\f
Wiper\f\brm\fpivot\fsh\bft\f\f
W\bsher\ffluid\freservoir\f\f
Hose(s)\f\f
W\bsher\fnozzles\f\f
Check\fthe\fwiper\fbl\bdes\ffor\fresidue-free\fwiping\fin\fthe\f
vi
cinity\fof\fthe\fr\bin\fsensor.\f\f
Check\fthe\f\bdhesive\fp\bd\fbetween\fthe\fr\bin\fsensor\f\bnd\fthe\f
wi
ndshield\ffor\ftr\bpped\f\bir.\f\f
Cle\bn\fw\bx\fresidues\ffrom\fthe\fwindshield\fin\fthe\fvicinity\fof\f
th
e\fr\bin\fsensor.\f\f
Check\fthe\fwindshield\ffor\fd\bm\bge/cr\bcks\fin\fthe\fvicinity\fof\f
the\fr\bin\fsensor.\f\f
Check\fth\bt\fthe\fr\bin\fsensor\fret\bining\ffr\bme\fis\fcorrectly\f
\btt
\bched\fto\fthe\fwindshield.\f
Fuse(s)\f\f
Connector\f\f
Wiring\fh\brness(es)\f\f
W\bsher\fpump\fmotor\f\f
He\bdl\bmp\fw\bsher\fpump\f
\f
Front/re\br\fwindow\fwiper\f
mo
tor(s)\f\f
W\bsh/wipe\fswitch\f\f
Centr\bl\fjunction\fbox\f
(C
JB)\f\f
Re\br\fjunction\fbox\f(RJB)\f\f
Engine\fjunction\fbox\f
(E
JB)\f
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Page 3810 of 4402
Wipers \bnd W\bshers \f Wiper P\brk Position
AdjustmentS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Gener\bl Procedures
Gener\bl Equipment
CAUTION:\fThe\fengine\fmust\fbe\fin\fthe\fp\brk\fposition.\f
Two\fleg\fpuller
1. \f
2.General \bqui\fment: Two\fleg\fpuller\f
3. \f
4
. Torque: 22\fNm
\f
5. Check\fthe\f\bngle\fof\fthe\fwiper\f\brms\fto\fthe\f windscreen.\f
Refer\fto:\f Wiper\fBl\bde\fAngle\fAdjustment \f(501-16\f
Wip
ers\f\bnd\fW\bshers,\fGener\bl\fProcedures).\f
\f\f
\f\f
\f\f
\f\f
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Page 3811 of 4402
Wipers \bnd W\bshers \f Windshield Wiper
MotorS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Remov\bl \bnd Inst\bll\btion
Gener\bl Equipment
Remov\bl
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Inst\bll\btion
Two\fleg\fpuller 1.General
\bqui\fment:
Two\fleg\f
puller \f
Tor
que:
22\f
Nm\f
2. Torque: 8\fNm
\f
1. CAUTIONS:\f
Th
e\fengine\fmust\fbe\fin\fthe\fp\brk\fposition.\f
The\fcomponent\fmust\fbe\f\bligned\fwith\fthe\f
inst\bll\btion\fm\brkings.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Check\fthe\f\bngle\fof\fthe\fwiper\f\brms\fto\fthe\f windscreen.\f
Refer\fto:\f Wiper\fBl\bde\fAngle\fAdjustment \f(501-16\f
Wip
ers\f\bnd\fW\bshers,\fGener\bl\fProcedures).\f
\f
\f\f
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Page 3812 of 4402
Wipers \bnd W\bshers \f Re\br Window Wiper
MotorS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\bl \bnd Inst\bll\btion
Remov\bl
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Inst\bll\btion 1.
Torque:\b 2
2\fNm\f
2. Remove\fthe\fliftg\bte\fdoor\ftrim\fp\bnel.\f Refer\fto:\f Liftg\bte\fTrim\fP\bnel \f(501-05\fInterior\f
Tr i
m\f\bnd\fOrn\bment\btion,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Torque:\b 8\fNm
\f
1. CAUTION:\fThe\fengine\fmust\fbe\fin\fthe\f
p \b
rk\fposition.\f
Inst\bll\fthe\fcomponents\fin\freverse\forder.\f
2. Check\fthe\f\bngle\fbetween\fthe\fre\br\fwiper\f\brm\f\bnd\f the\fre\br\fwindow\f
Refer\fto:\f Wiper\fBl\bde\fAngle\fAdjustment \f(501-16\f
Wip
ers\f\bnd\fW\bshers,\fGener\bl\fProcedures).\f
\f\f
\f\f
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Page 4017 of 4402

The\fA,\fB\f\bnd\fC\fpill\brs\fin\fthe\froof\f\bre\b.\f\f
Floor\fp\bn.\f\f
Re\br\f\bncill\bry\fcomponents,\fsuch\f\bs\fbumper,\flights,\fetc.\f\f
Trunk\ffloor,\fsp\bre\fwheel\fc\bvity.\f\f
Re\br\fcoverings,\fsuch\f\bs\finterior\ftrim,\fc\brpet,\fetc.\f\f
Lower\frubber\fse\bls,\fe.g.\fin\fdoor\f\bre\b\f(welded\ffl\bnge).\f\f
Are\b\funder\fthe\fre\br\fse\bt.\f\f
Att\bchment\fpoints\fof\ftr\bnsmission\fsystem,\fsteering,\fengine,\fdrive\fsh\bfts,\ffront\f\bnd\fre\br\f
\bxl
es.\f\f
Electric\bl\fcomponents,\fe.g.\fthe\fr\bdio\f(d\bm\bge\fthrough\fsh\bking\for\fthrough\fvolt\bge\f
pe
\bks).\f
Non-monocoque bodywork
Th
e\fch\bssis\f\bnd\fbodywork\fmust\f\blw\bys\fbe\fchecked\fduring\fd\bm\bge\fdi\bgnosis\fon\fvehicles\f
with\fnon-monocoque\fbodywork.\f
It\fis\f\blso\fimport\bnt\fhere\fto\finspect\fclosely\ffor\fd\bm\bge\fthe\fimp\bct\f\bre\b\f\bnd\fthe\f\bre\bs\f
\bbsorbing\fforces.\f
With\fthese\fvehicles,\fsimple\finspections\fc\bn\f\blre\bdy\fgive\f\bn\findic\btion\fof\fpossible\f
deform\btions.\f
In\f\bddition,\fyou\fmust\fcheck\ffor\fthe\ffollowing\ffor\fvehicles\fwith\ffr\bme\fstructures:\f
Cr\bcks\fin\fthe\fp\bint\fon\fthe\ffr\bme\fwelds.\f\f
Tr\bces\fof\fdeform\btion\fon\ffr\bme\fcomponents.\f\f
Check\f\btt\bchment\fpoints\f(silent\fblocks)\ffor\fposition\fch\bnges\f\bnd\fd\bm\bge.\f\f
Ch\bnged\fposition\fof\frubber\fse\bls.\f\f
Fit\f\bnd\ffunction\fof\fthe\f\bncill\bry\fcomponents.\f
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