Page 2709 of 4402

Climate\bControl\b\f\bHeater\bCoreS-MAX/G\bl\bxy\f2006.5\f(02/2006
\f
Removal\band\bInstallation\b
General\bEquipment\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f\f
Vehicles\fwith\f1.8L\fdiesel\fengine\f
V e
hicles\fwith\f2.5L\fengine\f
Vehicles\fwith\f2.0L\fengine\f
Vehicles\fwith\f2.0L\fdiesel\fengine\f
Hose\fcl\bmp\fremover/inst\bller 1. Refer\fto:\fEngine\fCooling\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre
c\butions \f(100-
00\fGener\bl\fInform\btion,\fDescription\f
\bnd\fOper\btion).\f
2. R\bise\f\bnd\fsupport\fthe\fvehicle.\f Refer\fto:\f Lifting\f(100-
02\fJ\bcking\f\bnd\fLifting,\fDescription\f
\bnd\fOper\btion).\f
3. \f
4. CAUTION:\fThe\finside\fsurf\bces\fof\fthe\fends\fof\f
th
e\fpipe\fmust\fbe\fcle\bn\f\bnd\ffree\ffrom\foil\fresidues.
\f
Torque:\b 10\fNm\f
5. \f
6. \f
\f\f
\f\f
\f\f
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Page 2719 of 4402
Climate\bControl\b\f\bHeater\bCore—Vehicles\bBuilt\b
From:\b05/2007S-MAX/G\bl\bxy\f2006.5\f(02/2006
\f
Removal\band\bInstallation\b
General\bEquipment\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\f1.8L\fdiesel\fengine\f
V e
hicles\fwith\f2.5L\fengine\f
Vehicles\fwith\f2.0L\fengine\f
Vehicles\fwith\f2.0L\fdiesel\fengine\f
Hose\fcl\bmp\fremover/inst\bller 1. Refer\fto:\fEngine\fCooling\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre
c\butions \f(100-
00\fGener\bl\fInform\btion,\fDescription\f
\bnd\fOper\btion).\f
2. Refer\fto:\f Lifting\f(100-
02\fJ\bcking\f\bnd\fLifting,\fDescription\f
\bnd\fOper\btion).\f
3. \f
4.
CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\fthe\fpipe\f
ends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\fresidue.\f
Torque:\b 10\fNm
\f
5. \f
6. \f
\f\f
\f\f
\f\f
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Page 2738 of 4402
Climate\bControl\b\f\bClimate\bControl\bHousing—
Vehicles\bWith:\bManual\bTemperature\bControlS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Disassembly\band\bAssembly\b
Special\bTool(s)\b
Mat
erials\b
Disassembly\b
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
412-131\f
Remover/Inst\bller,\fBlower\fEngine
\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA
1. \f
2. \f\f1.
Torque:\b
4\fNm
\f
\f
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Page 2741 of 4402
Climate\bControl\b\f\bClimate\bControl\bHousing—
Vehicles\bWith:\bAutomatic\bTemperature\b
Control
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Disassembly\band\bAssembly\b
Special\bTool(s)\b
Mat
erials\b
Disassembly\b
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
412-131\f
Remover/Inst\bller,\fBlower\fEngine
\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA
1. \f
2. \f\f1.
Torque:\b
4\fNm
\f
\f
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Page 2767 of 4402

Auxiliar\b Clima\fe Con\frol - Auxiliar\b
Evapora\for Fron\f Ou\fle\f and Inle\f LineS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal and Ins\falla\fion
Ma\ferials
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\fdiesel\fengine\f
A l
l\fvehicles\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA 1.
C\brry\fout\fthe\f\bir\fconditioning\f(A/C)\fsystem\frecovery\f
procedure.\f
Refer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev\b
cu\btion\f\bnd\fCh\brging\f(412-
00\fClim\bte\fControl\fSystem\f
-\fGener\bl\fInform\btion,\fGener\bl\fProcedures).\f
2. R\bise\fthe\fvehicle.\f
Refer\fto:\f Lifting\f(100-
02\fJ\bcking\f\bnd\fLifting,\fDescription\f
\bnd\fOper\btion).\f
3. \f
4. \f
5.
CAUTION:\f
M\bke\fsure\f
th\bt\f\bll\f
openings\f\bre\f
se\bled.\f1.
Torque:\b
Nm\f
2.
Torque:\b
Nm\f
\f\f
\f\f
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Page 2769 of 4402

Auxiliar\b Clima\fe Con\frol - Auxiliar\b
Evapora\for Rear Ou\fle\f and Inle\f LineS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal and Ins\falla\fion
Ma\ferials
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
All\fexcept\fvehicles\fwith\fdiesel\fengine\f
A l
l\fvehicles\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA 1.
C\brry\fout\fthe\f\bir\fconditioning\f(A/C)\fsystem\frecovery\f
procedure.\f
Refer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev\b
cu\btion\f\bnd\fCh\brging\f(412-
00\fClim\bte\fControl\fSystem\f
-\fGener\bl\fInform\btion,\fGener\bl\fProcedures).\f
2. R\bise\fthe\fvehicle.\f
Refer\fto:\f Lifting\f(100-
02\fJ\bcking\f\bnd\fLifting,\fDescription\f
\bnd\fOper\btion).\f
3. Refer\fto:\f Petrol\f\bnd\fPetrol-
Eth\bnol\fFuel\fSystems\fHe\blth\f
\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\fInform\btion,\f
Description\f\bnd\fOper\btion).\f
4.
CAUTION:\f
M\bke\fsure\f
th\bt\f\bll\f
openings\f\bre\f
se\bled.\fUse\f
new\fbl\bnking\f
c\bps.\f1.
Torque:\b
Nm\f
2.
Torque:\b
Nm\f
5.CAUTION:\f
M\bke\fsure\f
th\bt\f\bll\f
openings\f\bre\f
se\bled.\f
1.
Torque:\b
\f
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Page 2771 of 4402
Auxiliar\b Clima\fe Con\frol - Auxiliar\b
Coolan\f Flow PumpS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\falla\fion
General Equipmen\f
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f\f
Vehicles\fwith\f1.8L\fdiesel\fengine\f
Ve
hicles\fwith\f2.5L\fengine\f
Vehicles\fwith\f2.0L\fengine\f
All\fvehicles\f
Hose\fcl\bmp\fremover/inst\bller 1. R\bise\f\bnd\fsupport\fthe\fvehicle.\fRefer\fto:\fAnheben\fmit\fHebebühne\f(100-02,\f
Description\f\bnd\fOper\btion).\f
2. \f
3. CAUTION:\fThe\finside\fsurf\bces\fof\fthe\f
e n
ds\fof\fthe\fpipe\fmust\fbe\fcle\bn\f\bnd\ffree\ffrom\f
oil\fresidues.\f Torque:\b 10\fNm
\f
4. \f
5. \f\f
2.Genera\f\bEquipment:\b Hose\fcl\bmp\f
re m
over/inst\bller \f
\f\f
\f\f
\f\f
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Page 2798 of 4402

Instrum\bnt Clust\br \f Instrum\bnt Clust\brS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and T\bsting
G\bn\bral Equipm\bnt
Insp\bction and V\brification
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2
. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V
isual Insp\bction Chart
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\fenter\fthe\finstrument\f
c
luster\fSelf-Di\bgnostic\fMode.\f
S\blf\fDiagnostic Mod\b
NOTE:\fThe\fOK\fbutton\fis\floc\bted\fon\fthe\fsteering\fwheel\f r
ight-h\bnd\fside\fswitch.\f
1. 1.
To\fenter\fthe\finstrument\fcluster\fSelf-Di\bgnostic\fMode.\fSimult\bneously\fpress\f\bnd\f
h
old\fthe\fOK\fbutton\f\bnd\fturn\fthe\fignition\fswitch\ffrom\fposition\f0,\fto\fposition\fII.\f
2. 2.
Entry\fto\fthe\fSelf-Di\bgnostic\fMode\fis\fconfirmed\fwhen\f'TEST'\fis\fdispl\byed\fin\fthe\f
i
nform\btion\f\bnd\fmess\bge\fcenter\fdispl\by.\fThe\fset\fbutton\fmust\fbe\frele\bsed\fwithin\f
three\fseconds\fof\f'TEST'\fbeing\fdispl\byed\for\fthe\finstrument\fcluster\fwill\fexit\fthe\fSelf-
Di\bgnostic\fMode.\f
3. 3.
To\fn\bvig\bte\fthrough\for\fskip\f\bny\fof\fthe\finstrument\fcluster\fSelf-Di\bgnostic\fMode\f
t
ests,\fpress\fthe\fOK\fbutton.\fIf\fthe\fOK\fbutton\fis\fpressed\ffor\fmore\fth\bn\f3\fseconds\f
between\ftests,\fthe\finstrument\fcluster\fwill\fexit\fthe\fSelf-Di\bgnostic\fMode.\f
4. 4.
The\fSelf-Di\bgnostic\fMode\fis\fde\bctiv\bted\fwhen\fthe\fignition\fswitch\fis\fturned\fto\fthe\f
O
FF\fposition\for\flow\fb\bttery\fvolt\bge\fis\fdetected.\f
5. 5.
If\finput\fd\bt\b\fto\fthe\finstrument\fcluster\fis\fmissing\for\finv\blid,\fthe\finform\btion\f\bnd\f
m
ess\bge\fcenter\fwill\fdispl\by\f'----'\f
6. 6.
If\fthe\fSelf-Di\bgnostic\fMode\fc\bnnot\fbe\f\bccessed,\fuse\fthe\f F
ord\f\bpproved\fdi\bgnostic\f
too
l \fto\fdi\bgnose\fthe\finstrument\fcluster.\f
NOTE:\fAddition\bl\ftests\f\bre\f\bv\bil\bble\f\bfter\fthe\ffollow i
ng\fSelf-Di\bgnostic\fMode\ftests,\fbut\f
\bre\fnot\f\bpplic\bble\ffor\fthis\fdi\bgnostic.\f
Ford\f\bpproved\fdi\bgnostic\ftool
Mechanica\bE\bectrica\b
Engine\foil\ffilter\f\f
Engine\foil\flevel\f\f
Engine\fcool\bnt\ftemper\bture\f(ECT)\fsensor\f\f
Engine\fcool\bnt\flevel\f\f
Thermost\bt\f\f
Coll\bpsed\for\fd\bm\bged\ffuel\ft\bnk\f\f
Door\f\bdjustment\fFuse(s)\f\f
Wiring\fh\brness\f\f
Electric\bl\fconnector(s)\f\f
Instrument\fcluster\f\f
Light\femitting\fdiode(s)\f(LED)(s)\f
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