2006 FORD S-MAX engine oil

belt engine oil capacity fuse box instrument panel headlamp transmission fluid

Page 2383 of 4402

$FORD S-MAX 2006 Service Repair Manual Did\fthe\f\bmount\fof\f\bir\fin\fthe\fcle\br\fpl\bstic\ffuel\fpipe\f decre\bse\fwhen\f\bny\fof\fthe\fconnectors,\funions\for\fjoints\f were\foiled?\f Ye\b INSTALL\f\b\fnew\ffuel\fpipe(s)\f\bs\fnecess\$

Did\fthe\f\bmount\fof\f\bir\fin\fthe\fcle\br\fpl\bstic\ffuel\fpipe\f
decre\bse\fwhen\f\bny\fof\fthe\fconnectors,\funions\for\fjoints\f
were\foiled?\f
Ye\b INSTALL\f\b\fnew\ffuel\fpipe(s)\f\bs\fnecess\bry.\fTest\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
No GO\fto\fA3.\f\f
A3: CHECK THE FUEL LEVEL SENSOR FOR AIR IN\fRESS
Dr\bin\fthe\ffuel\ft\bnk.\f\f
REFER\fto:\f Fuel\fT\bnk\fDr\bining \f(310-00\fFuel\fSystem\f-
\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
1
Fill\fthe\ffuel\ft\bnk\fwith\f10\fliters\fof\fdiesel.\f2
REFER\fto:\fQuick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\fProcedures).\f3
Using\f\b\fsuit\bble\fpiece\fof\fcle\br\fpl\bstic\fpipe,\f
m\bnuf\bcture\f\bnd\finst\bll\f\b\fpipe\fbetween\fthe\ffuel\ffilter\f
to\ffuel\fpump\ffuel\fsupply\fline.\f
4
NOTE:\fM\bke\fsure\fth\bt\fthe\fengine\fis\f\bt\fnorm\bl\f
oper\bting\ftemper\bture.\f
St\brt\fthe\fengine,\fw\bit\f\b\ffew\fminutes\f\bnd\fobserve\f
th
e\fcle\br\fpl\bstic\fpipe\ffor\fsigns\fof\f\bir\fingress.\f5
Are\f\bny\fsigns\fof\f\bir\fpresent\fin\fthe\fcle\br\fpl\bstic\fpipe?\f
Ye\b INSTALL\f\b\fnew\ffuel\flevel\fsensor\for\ffuel\ft\bnk\fto\ffuel\f
filter\fsupply\fpipe\f\bs\fnecess\bry.\f\f
No
INSTALL\f\b\fnew\ffuel\ffilter.\f\f
REFER\fto:\f Fuel\fFilter\fElement \f(310-01B\fFuel\fT\bnk\f
\bnd

\fLines\f-\f1.8L\fDur\btorq-TDCi\f(74kW/100PS)\f-\f
Lynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
PINPOINT TEST B : AIR IN\fRESS INTO THE FUEL LINES - VEHICLES WITH
2.0L DURATORQ-TDCI (DW) DIESEL EN\fINE
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
B1: CHECK FOR AIR IN\fRESS INTO THE FUEL SYSTEM
WARNINGS:\f
Do\fnot\fsmoke\for\fc\brry\flighted\ftob\bcco\fof\f\bny\ftype\fwhen\fworking\fon\for\fne\br\f\bny\ffuel\f
rel\bted\fcomponents.\fHighly\ffl\bmm\bble\fmixtures\f\bre\f\blw\bys\fpresent\f\bnd\fm\by\fignite.\f
F\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
\f\f
\f\f
Стр. 7 из 12
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Page 2384 of 4402

$FORD S-MAX 2006 Service Repair Manual This\fprocedure\finvolves\ffuel\fh\bndling.\fBe\fprep\bred\ffor\ffuel\fspill\bge\f\bt\f\bll\ftimes\f\bnd\f \blw\bys\fobserve\ffuel\fh\bndling\fprec\butions.\fF\bilure\fto\ffollow\fthis\finstruction\fm$

This\fprocedure\finvolves\ffuel\fh\bndling.\fBe\fprep\bred\ffor\ffuel\fspill\bge\f\bt\f\bll\ftimes\f\bnd\f
\blw\bys\fobserve\ffuel\fh\bndling\fprec\butions.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\f
person\bl\finjury.\f
CAUTIONS:\f
Diesel\ffuel\finjection\fequipment\fis\fm\bnuf\bctured\fto\fvery\fprecise\ftoler\bnces\f\bnd\ffine\f
cle\br\bnces.\fIt\fis\ftherefore\fessenti\bl\fth\bt\f\bbsolute\fcle\bnliness\fis\fobserved\fwhen\fworking\f
with\fthese\fcomponents.\fAlw\bys\finst\bll\fbl\bnking\fplugs\fto\f\bny\fopen\forifices\for\flines.\f
Alw\bys\fc\brry\fout\fthe\fcle\bning\fprocess\fbefore\fc\brrying\fout\f\bny\frep\birs\fto\fthe\ffuel\f
injection\fsystem\fcomponents\fto\fprevent\fforeign\fm\btter\fingress\fto\fthe\fcomponents.\f
The\fgener\btor\fmust\fbe\fprotected\ffrom\fcont\bmin\btion.\fF\bilure\fto\ffollow\fthis\f
instruction\fm\by\fresult\fin\ff\bilure\fof\fthe\fgener\btor.\f
St\brt\fthe\fengine,\fw\bit\f\b\ffew\fminutes\f\bnd\fthen\f
observe\fthe\fcle\br\fpl\bstic\ffuel\fpipe\fin\fthe\ffuel\fpump\f
fuel\freturn\fline\ffor\fsigns\fof\f\bir\fingress.\f1
Are\f\bny\fsigns\fof\f\bir\fpresent\fin\fthe\fcle\br\fpl\bstic\ffuel\fpipe?\f
Ye\b GO\fto\fB2.\f\f
No F

or\f\bddition\bl\fdi\bgnostics\ffor\fFuel\fCh\brging\f\bnd\f
Controls,\f\f
REFER\fto:\f Fuel\fCh\brging\f\bnd\fControls \f(303-04E\fFuel\f
Ch\br

ging\f\bnd\fControls\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-
\fDW,\fEmission\fRequirements:\fSt\bge\f
IV,\fDi\bgnosis\f\bnd\fTesting).\f
B2: CHECK WHERE AIR IS ENTERIN\f THE SYSTEM
Using\fsuit\bble\fcle\bn\fengine\foil,\f\bpply\fthe\foil\fto\fe\bch\f
of\fthe\ffuel\fsupply\fline\f\bnd\ffuel\freturn\fline\f
connections,\funions\f\bnd\fjoints\fin\fturn\f\bnd\fobserve\f
the\fcle\br\fpl\bstic\fpipe\ffor\fvisible\fsigns\fof\f\bir\f\bfter\fe\bch\f
oil\f\bpplic\btion.\f
1
Did\fthe\f\bmount\fof\f\bir\fin\fthe\fcle\br\fpl\bstic\fpipe\fdecre\bse\f
when\f\bny\fof\fthe\fconnectors,\funions\for\fjoints\fwere\foiled?\f
Ye\b
INSTALL\f\b\fnew\ffuel\fpipe(s)\f\bs\fnecess\bry.\fTest\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
No
\f\f
\f\f
Стр. 8 из
12
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Page 2391 of 4402

$FORD S-MAX 2006 Service Repair Manual Fuel Sy\btem - \feneral Information - Spring Lock Coupling\bS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f \feneral Procedure\b Special Tool(\b) Mat erial\b Di\bconnect WARNINGS:\f Re fer\fto:\f$

Page 2393 of 4402

$FORD S-MAX 2006 Service Repair Manual Connect 7. Special\bTool(\f):\b 3 10-D004,\f310-D005,\f412-038,\f 412-069\f 8. Sp ecial\bTool(\f):\b 310-D004,\f310-D005,\f412-038,\f 412-069\f 9. \f 1 0. Special\bTool(\f):\b 310-D004,\f310-D005,$

Page 2626 of 4402

$FORD S-MAX 2006 Service Repair Manual refriger\bnt\fcircuit\fusing\f\b\fle\bk\ftester.\f General \bqui\fment: UV\fle\bk\fdetector\f Gen eral \bqui\fment: Electronic\fle\bk\fdetector \f Gen eral \bqui\fment: Autom\btic\fc\blibr\btion\f$

refriger\bnt\fcircuit\fusing\f\b\fle\bk\ftester.\f
General \bqui\fment: UV\fle\bk\fdetector\f
Gen

eral \bqui\fment: Electronic\fle\bk\fdetector \f
Gen

eral \bqui\fment: Autom\btic\fc\blibr\btion\f
h\blo

gen\fle\bk\fdetector \f
11.

Fill\fup\fthe\f\bir\fconditioning\fsystem\fwith\f
refriger\bnt\foil.\f
Refer\fto:\f Specific\btions \f(412-00\fClim\bte\fControl\f
Sys

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).\f
Refer\fto:\f Refriger\bnt\fOil\fAdding \f(412-00\fClim\bte\f
Con

trol\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
12. Fill\fthe\f\bir\fconditioning\fsystem\fwith\fliquid\f through\fthe\fhigh\fpressure\fconnection.\f
Refer\fto:\f Specific\btions \f(412-00\fClim\bte\fControl\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).\f
13. \f\f 1. Open\fthe\fshut-off\fv\blve\fon\fthe\fhigh\f
pressure\fside.\f
2. Switch\fthe\fservice\funit\fto\f"Fill"\fmode\f\bnd\f fill\fthe\fsystem\fwith\fthe\fprescribed\fqu\bntity\f
of\fliquid\frefriger\bnt\f(R134\b).\f
14. Fill\fthe\f\bir\fconditioning\fsystem\fwith\fg\bs\fthrough\f the\flow\fpressure\fconnection.\f
Refer\fto:\f Specific\btions \f(412-00\fClim\bte\fControl\f
Sys

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).\f
15. \f\f 1. Open\fthe\fshut-off\fv\blve\fon\fthe\flow\f
pressure\fside.\f
2. Switch\fthe\fservice\funit\fto\f"Fill"\fmode\f\bnd\f fill\fthe\fsystem\fwith\fthe\fprescribed\fqu\bntity\f
of\fg\bseous\frefriger\bnt.\f
3. Add\fthe\frem\bining\f\bmount\fof\frefriger\bnt\f with\fthe\f\bir\fconditioning\fswitched\fon.\fTo\f
do\fso\frun\fthe\fengine\f\bt\f\bbout\f1200-1500\f
rev/min.\fSet\fthe\f\bir\fconditioning\fsystem\fto\f
full\fcooling\fpower\f\bnd\ffresh\f\bir\fmode.\fSet\f
the\fblower\fto\fthe\fhighest\fsetting.\fFill\fwith\f
the\frem\binder\fof\fthe\fprescribed\ffill\f
c\bp\bcity.\f
16. Disconnect\fthe\fservice\funit.\f
17. \f\f 1. Close\fthe\fshut-off\fv\blve.\f
2. Switch\foff\fthe\fservice\funit.\f
3. Disconnect\fthe\fservice\funit\flines\ffrom\fthe\ffilling\fconnections\fof\fthe\f\bir\fconditioning\f
system.\f
4. Screw\fthe\fprotective\fc\bps\fonto\fthe\ffilling\f connections.\f
Стр. 3 из 4
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Page 2692 of 4402

$FORD S-MAX 2006 Service Repair Manual Climate\bControl\b\f\bClimate\bControl\bHousingS-MAX/G\bl\bxy\f2006.5\f(02/2006 \f Removal\band\bInstallation\b Materials\b Gen eral\bEquipment\b Removal\b NO TE:\fRemov\bl\fsteps\fin\fthis\fprocedur$

Page 2699 of 4402

$FORD S-MAX 2006 Service Repair Manual Climate\bControl\b\f\bThermostatic\bExpansion\b ValveS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Removal\band\bInstallation\b Materials\b Removal\b NO TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by$

Page 2700 of 4402

$FORD S-MAX 2006 Service Repair Manual Vehicles\fwith\f2.0L\fdiesel\fengine\f All\fvehicles\f Installation\b 6. \f 7. T orque:\b 8\fNm \f 8. Torque:\b 4\fNm \f 1. Co\bt\fthe\fO-rings\fon\fthe\frefriger\bnt\flines.\f Mater\fal:\b Compresso$

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start stop button window battery location adblue fuel fill door release instrument cluster