2006 FORD S-MAX ESP

The\fpl\bstic\fgroup\fc\bn\fbe\fdetermined\fusing\fthe\fp\bttern\fof\fthe\fdust:\f
Thermosets\fproduce\f\b\fwhite\fdust.\f\f

Thermopl\bstics\fsme\br\f\bnd\fdo\fnot\fproduce\fdust.\f
Float te\ft in water: \f
T\b
ke\f\b\fsm\bll\fpiece\fof\fpl\bstic\ffrom\fthe\fcomponent\fto\fbe\frep\bired\f\bnd\ftest\fwhether\fit\fflo\bts\f
on\fw\bter\f(PP-EPDM,\fHD-PE,\fPP)\for\fsinks\f(PVC/U,\fPVC/P,\fABC,\fPC).\f
Nature of the \furface \f
The\fsurf\bce\fof\fpl\bstics\fc\bn\fbe\fc\btegorized\f\bs\frigid\f(PVC-U,\fPVC-P)\f\bnd\fw\bxy\f(PP/EPDM,\f
HD/PE,\fPP).\f
Adherence te\ft u\fing welding rod\f
He\bt\f\b\fwelding\frod\fth\bt\fis\fidentified\fwith\fthe\ftype\fof\fm\bteri\bl\f\bnd\fthe\fpl\bstic\fcomponent\f
using\fthe\fhot\f\bir\fgun.\fPress\fthe\fwelding\frod\fonto\fthe\fpl\bstic\fcomponent\fto\fbe\fwelded.\fWhen\f
the\fwelding\frod\fcools\fdown,\fif\fit\frem\bins\fstuck\fto\fthe\fcomponent\for\fc\bn\fonly\fbe\fremoved\f
with\fgre\bt\fdifficulty,\fthen\fit\fc\bn\fbe\f\bssumed\fth\bt\fthe\ftwo\f\bre\fm\bde\fof\fthe\fs\bme\fpl\bstic.\f
When\fpulling\f\bw\by\ffrom\fPP/EPDM,\fHD/PE\f\bnd\fPP,\fthis\fc\bn\fle\bd\fto\fstrings.\f
CAUTION:\fD\bnger\fof\fpoisoning!\fWhen\fburned,\fmost\fpl\bsti
cs\frele\bse\fv\bpors\fh\brmful\f
to\fhe\blth.\fVentil\bte\fthe\froom\fwell\f\bnd\fuse\frespir\btory\fprotection.\fWhere\fpossible\fwork\f
using\f\bn\fextr\bction\fsystem.\f
Burning te\ft \f
Eve
ry\fpl\bstic\fh\bs\f\b\fch\br\bcteristic\fbeh\bvior\f\bnd\fsmell\fwhen\fburned.\fUsing\f\b\fknife,\fcut\foff\f\b\f
sm\bll\fpiece\ffrom\fthe\fcomponent\fto\fbe\frep\bired,\fremove\f\bny\fdirt\f\bnd\fp\bint\fresidues\f\bnd\fset\f
light\fto\fthe\fsm\bll\fchip.\fNow\fobserve\fthe\fburning\fbeh\bvior.\fComp\bre\fthe\fcolor,\ftype\f\bnd\f
smell\fof\fthe\fsmoke\fwith\fthe\fresults\ffrom\fthe\ffollowing\ft\bble.\f
Safety in\ftruction\f
In\f\bddition\fto\fthe\fgener\bl\fs\bfety\finstructions,\fthe\frelev\bnt\fregul\btions\f\bnd\f\bccident\f
p r

evention\flegisl\btion\fmust\fbe\fobserved.\f
NOTE:\fWithout\fexception,\fbefore\fst\brting\fwork\fyou\fmust
\fre\bd\fthe\fs\bfety\f\bnd\fw\brning\f
instructions\fin\fthe\fch\bpter\f"S\bfety\fInstructions".\fIn\f\bddition,\fp\by\f\bttention\fto\fthe\fw\brning\f
instructions\fof\fthe\fp\brticul\br\fequipment\fm\bnuf\bcturer.\f\f
Inform\btion\fsheets,\fs\bfety\fnotices\f\bnd\fguidelines\ffor\f
the\fprocessing\fof\f\bdhesives\fcont\bining\f
isocy\bn\bte,\fpolyester\fresin,\f\bdhesives,\fsolvent\f\bnd\fthinners\fprovide\fmore\fdet\bils\fon\ftheir\f
use.\f
The\ffollowing\finstructions\fmust\f\blw\bys\fbe\ffollowed:\f

Polyester\fresin,\f\bdhesive,\fsolvents\f\bnd\fthinners\f\bre\finfl\bmm\bble\f\bnd\fmust\fnot\fbe\fused\f
Sh\frt de\bcripti\fnPla\btic rec\fgniti\fn u\bing a burning te\bt
ABSBl\bckish\fsmoke,\fthe\fm\bteri\bl\fdrips\flike\f\b\fc\bndle\fwhen\fburning\f\bnd\fsmells\f
like\fw\bx.\f
PANo\fsmoke,\fdr\bws\ffil\bments,\fsmells\flike\fburnt\fhorn.
PCYellowish,\fsooty\fsmoke.\fSmells\fsweetish.
PPNo\fsmoke,\fthe\fm\bteri\bl\fdrips\flike\f\b\fc\bndle\fwhen\fburning\f\bnd\fsmells\flike\f
burnt\foil.\f
PP/EDMNo\fsmoke,\fthe\fm\bteri\bl\fdrips\flike\f\b\fc\bndle\fwhen\fburning\f\bnd\fsmells\flike\fburnt\foil.\f
PC/PBTH\brd\f\bnd\fshiny,\fburns\fyellow,\ffluffy\fsoot.\f
H\brd\fPVC\f/\fsoft\fPVCBl\bckish\fsmoke\f\bnd\f\bcrid\fsmell.
Стр. 3 из 7
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506663&gui...procarmanuals.com
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Service\fOrg\bniz\btion.\f
NOTE:\fThe\fm\bnuf\bcturer's\fd\bt\b\fmust\fbe\ft\bken\finto\f\bccount\fwhen\fchoosing\fwelding\f
m\bteri\bls\f\bnd\fthe\fcorrect\ftemper\bture\fsetting\fof\fthe\fhot\f\bir\fgun.\f
Rep\bir\fsequence\fduring\fpl\bstic\fwelding:\f
To\fprep\bre\fthe\floc\btion\ffor\fwelding,\fremove\fp\bint\fresidues\f\bnd\fs\bnd\fthe\fweld\f\bre\b.\f\f

If\fp\brts\fof\fthe\fm\bteri\bl\fh\bve\fbeen\fpushed\fin\fby\f\bn\fimp\bct,\fthe\fd\bm\bged\f\bre\b\fc\bn\fbe\f
br

ought\fb\bck\fto\fsh\bpe\fby\fhe\bting.\f\f


Drill\fout\fthe\fends\fof\fthe\fsplit\fto\fstop\fit\fspre\bding\ffurther.\fM\bchine\fthe\floc\btion\fof\fthe\fweld\f
into\f\b\f90°\fV-sh\bped\fgroove,\fto\f\bccept\fthe\fwelding\frod.\f\f

L\by\fthe\fwelding\frod\fin\fthe\fgroove.\f\f

Perform\fthe\fwelding.\fHot\f\bir\fdr\bw\fwelding\for\fhot\f\bir\ff\bnning\fwelding.\f\f

Rework\fthe\fweld\fse\bm.\fAfter\fcooling,\fs\bnd\fthe\fr\bised\fweld\fse\bm.\f\f

Cle\bn\fthe\fs\bnded\frep\bir\fsurf\bce\fusing\fpl\bstic\fcle\bner.\fApply\fpl\bstic\fprimer\fthinly\fto\fthe\f
re

p\bir\fsurf\bce\f\bnd\fp\bint\fit.\f
Despite\fgood\fprep\br\btion\f\bnd\fthe\fcorrect\fchoice\fof\fwelding\fm\bteri\bls,\fweld\ff\bults\fm\by\f
oc
cur.\f\f
The\ffollowing\fpoints\fmust\fbe\fnoted\fwhen\fwelding\fpl\bstic:\f

Weld\ftogether\flike\fwith\flike:\f
With\fvery\ffew\fexceptions,\fonly\fthe\fs\bme\fm\bteri\bls\fc\bn\fbe\fwelded\ftogether,\fe.g.\fPP\fwith\f
PP.\f\f

Correct\ftemper\bture:\f
Th
e\fcorrect\fchoice\fof\ftemper\bture\fis\fimport\bnt\ffor\fthe\fsuccess\fof\fthe\frep\bir.\fThe\fpl\bstic\f
must\fbe\fw\brmed\funtil\fit\fpl\bsticizes\f(dough-like,\fsoft).\f
Guideline\fv\blues\ffor\fwelding\ftemper\bture:\f

Even\fpressure:\f
Wh

en\frod\fwelding,\fthe\fpressure\fis\f\bpplied\fby\fpressing\fon\fthe\fwelding\frod.\f\f

Ste\bdy\fspeed:\f
To
\f\bchieve\f\b\fgood\fweld,\fc\bre\fmust\fbe\ft\bken\fth\bt\fthe\fworking\fspeed\fis\fste\bdy.\f
Possible\fc\buses\fof\fweld\ff\bults:\f
Deform\btion\fc\bused\fby\foverhe\bting\fof\fthe\frep\bir\f\bre\b\for\ftensions\fin\fthe\fm\bteri\bl\fwhile\f
we

lding\fthe\fcomponent.\f\f

Pl\bstic\fm\bteri\bl\ftoo\fthin.\f\f

Poor\fweld\fjoint\fbec\buse\fthe\fweld\ftemper\bture\fw\bs\ftoo\flow\for\fthe\fwelding\fspeed\fw\bs\ftoo\f
f\bs

t.\f\f

Welding\fdifferent\fm\bteri\bls\ftogether.\f\f

Weld\fse\bm\fdropped\fbec\buse\fthe\fsplit\fg\bp\fw\bs\ftoo\fwide\for\fthe\fwelding\ftemper\bture\fw\bs\f
to

o\fhigh.\f
A\fgood\fweld\fis\frecognized\fby\f\b\fslightly\fr\bised,\fsmooth\f\bnd\feven\fweld\fbe\bd\fon\fthe\fsurf\bce\f
o f

\fthe\fcomponent.\f -
-
Brief de\bcripti\fnPla\bticTemperature
ABSAcrylonitrile\fbut\bdiene\fstyrene\fcopolymer360°
PAPoly\bmide400°
PCPolyc\brbon\bte370°
PPPolypropylene280°
PP/EPDMPolypropylene/ethylene\fpropylene\fdiene\fcopolymer280°
PURPolyureth\bne300°
H\brd\fPVCPolyvinylchloride340°
Soft\fPVCPolyvinylchloride370°
-
-
Стр. 5 из 7
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506663&gui...procarmanuals.com
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Body Re\bair\f - General Information -
S\becial Re\bair Technique\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
Cabriolet vehicle\f
Th

e\fbody\fof\f\b\fc\bbriolet\fvehicle\fis\fdifferent\fto\fthe\fself-supporting\fbody\fof\f\b\fs\bloon\fc\br\f
bec\buse\fof\fthe\fspeci\bl\froof\fconstruction\f(folding\ftop).\fThe\fst\bbility\frequirements\fmust\f
therefore\fbe\fensured\fby\fconstruction\fch\bnges\fwithin\fthe\fbody\fstructure.\f\f
These\f\bre\ffor\finst\bnce:\f

Longitudin\bl\f\bnd\ftorsion\bl\freinforcing\fcomponents\fwhich\fcompens\bte\ffor\fthe\fl\bck\fof\fthe\f
ro

of.\f\f

Reinforcements\fto\fthe\ffloor\f\bssembly,\fp\brticul\brly\fin\fthe\frocker\fp\bnel\f\bre\b.\f\f

Reinforcements\fin\fthe\fpill\br\f\bre\bs.\f\f

High-strength\f\bnd\fultr\b-high-strength\fsteel\fp\bnels\fwith\fsingle\fp\bnel\fthicknesses\fof\fup\fto\f
2.

5\fmm,\fwhich\fin\fcombin\btion\fc\bn\fbecome\fup\fto\f6mm\fthick\f(e.g.\freinforcements\fin\fthe\f
floor\f\bre\b,\frocker\fp\bnels).\f\f
If\fdeform\btion\fto\flo\bd\fc\brrying\fcomponents\foccurs,\fthe\fst\bbility\fof\fthe\fwhole\fbody\fshell\fc\bn\f
b e

\f\bdversely\f\bffected.\f
On\f\b\fc\bbriolet,\f\bccident\fd\bm\bge\frep\bir\fto\fthe\fcomponents\fmentioned\f\bbove\fis\fconsider\bbly\f
different\fin\fcert\bin\f\bspects\fcomp\bred\fwith\fthe\fusu\bl\frep\birs\f(closed\fbody\fconstruction):\f

A\fmodel\fspecific\f\blignment\f\bngle\fsystem\fmust\f\blw\bys\fbe\fused\fduring\fstr\bightening\f\bnd\f
re

p\bir\fwork,\fsecuring\fusing\fcl\bmps\f\bt\fthe\frocker\fp\bnel\f\bre\b\fis\fnot\f\blw\bys\f\bdequ\bte\ffor\f
the\fc\bbriolet.\f\f

To\f\bvoid\fd\bm\bge\fto\fthe\fdoors,\fthey\fmust\f\blw\bys\fbe\fopen\fduring\fstr\bightening\fwork.\fIn\f
th

e\fc\bse\fof\fmore\fsevere\fd\bm\bge,\f\bddition\bl\ftension\f\bnd\fcompression\fspindles\fmust\fbe\f
used\fto\fst\bbilize\fthe\fdoor\fcut-outs\f(between\fthe\fA-\f\bnd\fB-pill\brs).\f\f

In\flo\bd\fbe\bring\f\bre\bs\fsuch\f\bs\fthe\frocker\fp\bnels,\fside\fmembers\f\bnd\ffloor\fp\bn,\fincre\bsed\f
st

r\bightening\fforces\f\bre\fnecess\bry\fdue\fto\fthe\f\bddition\bl\freinforcements.\f\f

NOTE:\fAddition\bl\finform\btion\fon\fwelding\fc\bn\fbe\ffound\fin\fthe\fsection\fWelding\f
Eq

uipment\f\bnd\fJoining\fTechniques.\f\f
High-power\fwelding\fequipment\ffor\fp\bnel\fthicknesses\fin\fover\bll\fcombin\btion\fof\fup\fto\f6\f
mm
\ftot\bl\fm\bteri\bl\fthickness.\f\f

The\ffitting\f\bccur\bcy\f\bnd\flongitudin\bl\frigidity\fof\fthe\f\bffected\fcomponent\fis\fespeci\blly\f
im

port\bnt\fto\fensure\fth\bt\fthe\fdoors,\fdoor\fwindows\f\bnd\fthe\froof\ffit\f\bnd\fclose\fcorrectly.\f\f
Liquefied ga\f vehicle\f
A l

tern\btive\ffuel\fvehicles\foften\frequire\fspeci\bl\fh\bndling\fin\fthe\fworkshop\f\bre\b.\fAbove\f\bll,\f
\f
Стр. 1 из 3
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506664&gui...procarmanuals.com
http://vnx.su

Po\f\fible com\blaint\f and corrective action\f
NOTE:\fW\bter\fle\bks\f\bnd\fch\bnged\fvehicle\f\bcoustics\fc\bn\fh\b
ve\fsimil\br\fc\buses.\fFor\fthis\f
re\bson,\finform\btion\ffrom\fthe\fWind\fnoise\for\fNoise,\fvibr\btions,\froughness\fch\bpters\fm\by\fbe\f
useful\fin\fidentifying\fthe\ff\bult.\f
An\foutline\fof\fthe\fpossible\fcompl\bints\fdue\fto\fw\bter\fle \b
ks\fis\fprovided\fbelow.\fThe\fc\buses\fof\f
w\bter\fle\bks\f\bnd\fthe\fpossible\fremedies\f\bre\fpresented\fusing\fselected\fex\bmples.\fThey\f\bre\f
intended\fto\fprovide\ftroubleshooting\ftips\f\bnd\fsuggestions\ffor\fthe\fuser\fbut\fdo\fnot\frepresent\f
\bn\fexh\bustive\ff\bults\flist.\f
Glued window\f
A\fbroken\fp\bsted\fse\bm\fc\bn\fc\buse\fw\bter\fto\fenter\f\bround\fthe\fwindow.\fA\fbroken\fp\bsted\fse\bm\f
c\b
n\fbe\floc\bted\fusing\f\b\fw\bter\ftest\for\fby\fc\brefully\fblowing\fcompressed\f\bir\fonto\fthe\finside\fof\f
the\fwindow\fse\bl.\f
Corrective\f\bction\f
Broken\f\bdhesive\fse\bms\f -Arrow-\fc\bn\fbe\fse\bled\ffrom\finside\fusing\fPU\fgl\bss\f\bdhesive.\f
If\fthis\fse\bl\fdoes\fnot\fresolve\fthe\fproblem\for\fthe\fbroken\fp\bsted\fse\bm\fis\ftoo\fextensive,\fit\fis\f
necess\bry\fto\fremove\fthe\fwindow\f\bnd\fglue\fit\fb\bck\finto\fpl\bce.\f
d\bm\bge.\fPerform\f\b\fw\bter\ftest\f\bs\f\b\f
check\f(see\ftest\fmethod).
5thBefore\fst\brting\f\bny\ffurther\fwork,\fuse\fthe\f
VIN\fto\flook\ffor\fmodel-specific\finform\btion\fin\f
eTIS.\fPerform\fO\bsis\fquery\f\bnd\fcheck\fTSIs.\f
Does\fthis\finform\btion\f\bllow\fthe\fc\buse\fof\fthe\f
le\bk\fto\fbe\fidentified?YesDry\fout\fvehicle.\fRep\bir\fthe\fd\bm\bge\f
using\fthe\finform\btion\ffound.\f
Perform\f\b\fw\bter\ftest\f\bs\f\b\fcheck\f(see\f
test\fmethod).
NoStep\f6.
6thEst\bblish\fthe\fextent\fof\fthe\fd\bm\bge.\fTo\fdo\f
this,\fexpose\fwet\f\bre\bs.\fRemove\fp\brts.\f
Investig\bte\fthe\fsuspected\f\bre\b\ffor\fsigns\fof\f
w\bter.\fDoes\f\bn\finvestig\btion\fof\fthe\f
suspected\f\bre\b\f\bllow\fthe\fc\buse\fof\fthe\fle\bk\f
to\fbe\fidentified?YesDry\fout\fvehicle.\fRep\bir\fle\bk.\fPerform\f
\b\fw\bter\ftest\f\bs\f\b\fcheck\f(see\ftest\f
method).
NoStep\f7.
7thCheck\fexterior\f\bre\bs\f(se\bls,\fse\bl\fwelds).\f
Check\finterior\f\bre\bs:\fSigns\fof\fw\bter,\fplugs,\f
se\bl\fwelds.\fC\bn\fthe\fc\buse\fof\fthe\fle\bk\fbe\f
identified?YesDry\fout\fvehicle.\fRep\bir\fle\bk.\fPerform\f
\b\fw\bter\ftest\f\bs\f\b\fcheck\f(see\ftest\f
method).
NoStep\f8.
8thPerform\fw\bter\ftest\for\fultr\bsound\ftest.\fC\bn\f
the\fc\buse\fof\fthe\fle\bk\fbe\ffound?YesDry\fout\fvehicle.\fRep\bir\fle\bk.\fPerform\f
\b\fw\bter\ftest\f\bs\f\b\fcheck\f(see\ftest\f
method).
NoThe\fw\bter\fentry\fm\by\fonly\foccur\f
under\fdyn\bmic\fdriving\fconditions.\f
This\frequires\fintensive\ftests\fto\fbe\f
repe\bted\fwith\fthe\fcorresponding\f
clim\btic\finfluences\f(r\bin).
\f\f
Стр. 5 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468074&gui...procarmanuals.com
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Insufficient\fcont\bct\fpressure.\f\f

In\bdequ\bte\fcont\bct\f\bre\b\ffor\fse\bl\fon\fbody\fp\brt.\f\f

Uneven\fwelded\ffl\bnge\fthickness\fbec\buse\fof\fsever\bl\fl\byers\fof\fbody\fp\bnels\for\fproduction\f
to

ler\bnces.\f\f

Kinks.\f
The\fcont\bct\fpressure\fof\f\b\fse\bl\fc\bn\fbe\fdetermined\fusing\f\b\fstrip\fof\fp\bper.\fIf\f\b\fstrip\fof\fp\bper\f
tr
\bpped\fin\fthe\fclosed\fdoor\fc\bn\fbe\fpulled\fout\fe\bsily,\fthe\fcont\bct\fpressure\fis\ftoo\flow.\f
To re\folve \f

Repl\bce\fd\bm\bged\for\f\bged\fse\bls.\fPrevent\fkinks.\f\f

The\fcont\bct\fpressure\fc\bn\fbe\fch\bnged\fby\f\bdjusting\fthe\fc\btch\fbolt\for\fcorrecting\fthe\fp\bnel\f
fl

\bnge.\f\f

Even\fout\fthe\funeven\fwelded\ffl\bnge\fthicknesses.\fProperly\frep\bir\f\bny\fp\bint\fd\bm\bge\fth\bt\f
oc

curs.\fIf\fthe\fbodywork\ffl\bnges\f\bre\fvery\funeven,\f\bppropri\bte\f\blignment\fwork\fmust\fbe\f
performed.\fP\by\fp\brticul\br\f\bttention\fhere\fto\fthe\fnew\fcorrosion\fprotection\fwhich\fneeds\fto\f
be\f\bpplied\f\bfterw\brds.\f\f

If\fw\bter\fentry\fis\fc\bused\fby\f\b\fspot\fweld\f(burr\fon\fthe\fsurf\bce),\fthis\fmust\fbe\frectified\f\bnd\f
\bpp

ropri\bte\fcorrosion\fprotection\f\bpplied.\f
Tailgate \fealing rubber \f
Le
\bks\f\bt\fthe\ft\bilg\bte\frubber\fse\bl\fh\bve\fthe\fs\bme\fc\buses\f\bnd\fremedi\bl\fme\bsures\f\bs\ffor\fdoor\f
rubber\fse\bls.\fEspeci\blly\fvulner\bble\f\bre\bs\f-\brrows-\fmust\fbe\fthoroughly\fchecked.\f\f
Rubber grommet\f / \blug\f
Rubber\fgrommets\for\fplugs\f\bre\ffitted\f\bt\fnumerous\fpoints\fon\fthe\fbody.\fThey\f\bre\ffrequently\f
used\f\bs\fse\bls\ffor\fc\bbles,\fhoses\for\f\bctu\bting\flinks.\fRubber\fplugs\f\bre\ffrequently\fused\ffor\fg\bps\f
c\bused\fduring\fproduction.\f
Exam\ble: Po\f\fible \broblem location\f in the tailgate area \f
Le\bks\fc\bn\fbe\fc\bused\fby\fb\bdly\ffitted\for\fd\bm\bged\frubber\fgrommets\f\bnd\fplugs.\f
Descrip\bionDescrip\bion
1Hinge\fse\bl
2C\bble\fduct
\f
\f\f
Стр. 7 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468074&gui...procarmanuals.com
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D\bm\bged\fc\bble\finsul\btion\fc\bn\f\blso\fc\buse\fle\bks.\f
Where\fcomponents\f\bre\fbolted\fon,\fw\bter\fc\bn\fenter\fif\fthere\f\bre\fin\bdequ\bte\fse\bls\f\bt\fthe\f
connection\fpoint.\f
To re\folve\f

Correctly\ffit\frubber\fgrommets\f/\fplugs.\fDuring\ffitting,\fensure\fth\bt\fthe\fse\bling\flips\f\bre\fnot\f
tr

\bpped\f\bnd\f\bre\f\bpplied\fproperly.\f\f

The\fcont\bct\f\bre\b\fof\fthe\frubber\fgrommets\f/\fplugs\fc\bn\f\blso\fbe\fse\bled\fwith\fPU\fse\bling\f
co

mpound.\f\f

Repl\bce\fthe\fd\bm\bged\frubber\fgrommets\f\bnd\frep\bir\fthe\fd\bm\bged\fc\bble\finsul\btion.\f\f

Smooth\fthe\fp\bnel\fdeform\btions\fin\fthe\fcont\bct\f\bre\b\fof\fthe\fplugs.\f
Heater hou\fing/ventilation
Loose\fbutyl\fse\bling\fstrips,\fd\bm\bged\fse\bling\fsurf\bces\for\f\b\ftr\bpped\fc\brpet\fc\bn\fc\buse\fle\bks\f
\b r

ound\fthe\fhe\bter\fhousing\f/\fventil\btion\f Arrow.\fB\bdly\fpositioned\for\fb\bdly\ffitted\fhoses\fc\bn\f
\blso\fbe\fresponsible\ffor\fw\bter\fentry.\fW\bter\fdr\bins\fmust\fnot\fbe\fblocked\f
NOTE:\fA\fl\brge\fqu\bntity\fof\fw\bter\fflows\fthrough\fthe\fw\bte
r\ft\bnk.\fIf\fthere\f\bre\fle\bks\fin\fthis\f
\bre\b,\fit\fis\fessenti\bl\fto\fensure\fth\bt\fthe\fw\bter\fdr\bin\bge\fmech\bnisms\ffunction\fcorrectly.\f
Dr\bin\bge\fopenings\fm\by\fnot\fbe\fblocked\for\fstuck.\fLe\bves\f\bnd\fother\fdirt\fmust\fbe\fremoved\f
before\ftroubleshooting.\f
Corrective\f\bction\f
Be f

ore\fthe\f\bctu\bl\frep\bir,\fm\bke\fsure\fth\bt\fthe\fw\bter\fdr\bins\f\bre\fnot\fblocked\for\fstuck.\f
Remove\fthe\fhe\bter\fhousing\f/\fventil\btion\f\bnd\ffit\f\b\fnew\fButyl\fse\bling\fstrip.\fD\bm\bged\fse\bling\f
surf\bces\fmust\ffirst\fbe\f\bdjusted.\fA\ftr\bpped\fc\brpet\fmust\fbe\fremoved.\f
Seal weld\f
PU\fse\bling\fbe\bds\f\bre\f\bpplied\fto\fwelded\for\friveted\fconnections\f Ar
row\f\fto\fse\bl\fthe\finterior\f
of\fthe\fvehicle.\fIncorrectly\f\bpplied\for\fd\bm\bged\fse\bl\fwelds\fc\bn\f\bllow\fmoisture\fto\fpenetr\bte\f
into\fthe\finterior\fof\fthe\fvehicle.\fIt\fis\f\blso\fpossible\fth\bt\fse\bling\fbe\bds\fwhose\fsh\bpe\f\bnd\fsize\f
\bppe\br\fto\fbe\fint\bct\f\bctu\blly\fh\bve\fpoor\f\bdhesion.\f
Corrective\f\bction\f \f\f
\f\f
Стр. 8 из
9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468074&gui...procarmanuals.com
http://vnx.su

"Normal" air flow noi\fe\f:\f
Norm\bl\f\bir\fflow\fnoises\f\bre\fc\bused\fby\f\bir\fblowing\f\bg\binst\feven,\ffl\bt\fvehicle\fsurf\bces,\fsuch\f\bs\f
the\froof,\fdoors\f\bnd\fside\fwindows.\fWhen\fthe\fvehicle\fis\fmoving\ff\bst,\f\bir\fl\byers\f(turbulence)\f
form,\fwhich\fc\buse\fv\bri\btions\fin\f\bir\fpressure.\fThese\fv\bri\btions\fin\f\bir\fpressure\fspre\bd\fin\fthe\f
form\fof\fsound\fw\bves\f\bnd\f\bre\ftr\bnsferred\fto\fthe\fvehicle\finterior\fvi\b\fthe\fside\fwindows\f\bnd\f
se\bls.\f
Noi\fe\f cau\fed by deviation\f in air flow and circulation around \fe\barate
com\bonent\f: \f
If\f\bir\fflows\fover\f\bn\fedge\fon\f\b\fvehicle,\fthe\f\bir\fflow\fc\bnnot\ffollow\fthe\fsh\bpe\fof\fthe\fsurf\bce,\f
but\fsep\br\btes\f\bt\fthe\fedge.\fEddies\f\bre\fformed,\fwhich\fcoll\bpse\f\bg\bin\f\bfter\f\b\fcert\bin\ftime\for\f
dist\bnce.\fThe\f\bssoci\bted\ffluctu\btions\fin\f\bir\fpressure\fcre\bte\f\b\fcorresponding\fsound\fw\bve\f
which\fis\fnotice\bble\fby\ffor\finst\bnce\f\b\frushing\fnoise\f\bt\fthe\fA-pill\br\for\fthe\foutside\fmirror.\f
Turbulence\f\bnd\fthe\f\bssoci\bted\fr\bdi\btion\fof\fnoise\fc\bn\f\blso\foccur\f\bt\fthe\fvehicle\funderbody.\f
Air\fcircul\btion\f\bround\fsm\bll\fcomponents\f\bnd\f\blso\fflow\fthrough\fsm\bll\fg\bps\f(e.g.\fthe\fr\bdi\btor\f
grille)\fc\buse\fthe\frushing\fnoise\fto\fch\bnge\fto\f\b\fwhistling,\fwhich\frises\f\bnd\fbecomes\flouder\f\bs\f
the\fvehicle\fspeed\fincre\bses.\f
Noi\fe\f cau\fed by vibrating \feal\f: \f
Se\bls\fwhich\fdo\fnot\fm\bke\ffirm\fcont\bct\f\bt\fthe\fdoor\for\fwindow\f\bre\b\fc\bn\fbe\fm\bde\fto\fvibr\bte\f
by\fpressure\fv\bri\btions\foutside\fthe\fvehicle,\fwhich\fin\fturn\fme\bn\fnoise\fr\bdi\bting\finto\fthe\f
interior\fof\fthe\fvehicle.\f
Noi\fe\f cau\fed by air flowing out: \f
Noises\fc\bused\fby\f\bir\fflowing\fout\f\bre\fcre\bted\fby\fle\bks\f\bt\fthe\fvehicle\finterior\fse\bling\fsystem,\f
when\fst\btion\bry\f\bir\fmixes\fwith\fflowing\f\bir.\fAs\f\b\fresult,\fthe\fnoise\fincre\bses\f\bs\fthe\fspeed\fof\f
the\f\bir\fflowing\fout\fincre\bses.\fEx\bmple:\fLetting\f\bir\fout\fof\f\b\ftire.\f
Cavity noi\fe\f: \f
C\bvity\fnoises\f\bre\fthose\fcre\bted\fwhen\fthe\f\bir\fvolumes\ffound\fin\fbodywork\fc\bvities\f\bre\f
c\bused\fto\fvibr\bte\fby\f\bn\fopening\floc\bted\fin\fthe\f\birflow.\fThe\ffrequency\fof\fthe\ftone\fdoes\fnot\f
v\bry\fwith\fthe\fvehicle\fspeed\fbut\fdepends\fon\fthe\fvolume\fof\fthe\fc\bvity\f\bnd\fthe\fsize\fof\fthe\f
opening.\fEx\bmple:\fBlowing\f\bcross\fthe\ftop\fof\f\b\fbottle.\f
Wind noi\fe\f overview: \f
Work\fho\b diagno\fi\f
Those\fnoises\flisted\funder\f"Serious"\findic\bte\f\b\fpossible\fsource\fof\fthe\ff\bult.\f
W o

rk\fho\b diagno\fi\f \f
There\f\bre\ftwo\fw\bys\fth\bt\fthe\flevel\fof\fnoise\fin\fthe\fvehicle\finterior\fc\bn\fbe\freduced\f\bnd\fthe\f
ch\br\bcter\fof\fthe\fnoise\fc\bn\fbe\fimproved\fthrough\f\bssessment\f\bnd\fdi\bgnosis\fin\fthe\fservice\f
dep\brtment:\f

Reducing\fthe\fintensity\fof\fthe\fnoise\fsources.\f\f

Reducing\fthe\fnoise\ftr\bnsfer\froutes.\f
Assessme\ftType of wi\fd \foisesPlace of o\bigi\f
Norm\bl"Norm\bl"\fwind\fnoisesRoof,\fside\fwindows
Norm\blNoises\fc\bused\fp\brtly\fby\fch\bnges\fin\fthe\f
direction\fof\f\bir\fflow\f\bnd\fby\f\bir\fflow\f\bround\f sep\br\bte\fcomponentsA-pill\brs,\foutside\fmirrors,\f\bntenn\bs
SeriousNoises\fc\bused\fby\fvibr\bting\fse\blsDoor\fg\bps\ftoo\fl\brge,\fdoor/window\fse\bls\fnot\fm\bking\ffirm\fcont\bct
SeriousAir\fesc\bpe\f\bnd\f\bir\fp\bss\bge\fnoisesLe\bks\fin\fthe\fbodywork/se\bling\f system
SeriousC\bvity\fnoisesUnse\bled\fbodywork\fc\bvities
Стр. 2 из 11
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468075&gui...procarmanuals.com
http://vnx.su

T\bke\fthe\ffollowing\fpoints\finto\f\bccount:\f
Se\bls\f\bge,\fi.e.\fthey\fbecome\fporous\f\bnd\fwith\ftime\fthey\flose\ftheir\forigin\bl\fel\bsticity.\fIf\fthe\f
ve

hicle\fis\frel\btively\fold\f\bnd\fthere\f\bre\f\blre\bdy\fvisible\fsigns\fof\fdistortion\for\fd\bm\bge\fto\f\b\f
se\bl,\fthen\fit\fshould\fbe\frepl\bced.\f\f

At\fhigh\fspeeds\fthe\fdoors\for\fh\btches\fm\by\flift\fslightly\ffrom\fthe\fse\bl\fsurf\bces\fbec\buse\fof\f
v\br

i\btions\fin\f\bir\fpressure.\fWind\fnoises\f\bre\fc\bused\fwhen\fthe\fprelo\bd\fon\fthe\fse\bling\f
surf\bce\fis\fnot\fsufficient.\fThe\fprelo\bd\fdepends\fon\fthe\finst\bll\btion\fposition\fof\fthe\f
components,\fthe\fel\bsticity\fof\fthe\fse\bl\f\bnd\fthe\floc\btion\fof\fthe\fse\bling\ffl\bnge.\f\f

The\fcont\bct\fsurf\bce\fof\fthe\fse\bl\fmust\fbe\fsufficient.\fThis\fc\bn\fbe\fchecked\fusing\fthe\fch\blk\f
te

st.\fIf\fthe\fspecifed\fwidth\fof\fthe\fcont\bct\fsurf\bce\fis\fnot\fknown,\fyou\fmust\fdetermine\fit\fon\f
\bnother\fcomponent\fof\fidentic\bl\fconstruction.\f\f

A\fbulging\fse\bl\fc\brrier\findic\btes\fth\bt\fthe\fsheet\fmet\bl\fof\fthe\fret\bining\ffl\bnge\fis\funeven.\f\f

Se\bls\fmust\fbe\fcorrectly\finst\blled.\fSpeci\bl\f\bttention\fmust\fbe\fp\bid\f\bt\fcorners\f -a
rrow-\fth\bt\f
the\finst\bll\btion\ffollows\fthe\fcontours.\f\f

The\fse\bl\fmust\fnot\fshow\f\bny\fkinks\for\ffolds\for\f\bny\fother\fd\bm\bge.\f\f

Se\bls\fmust\fse\bl\f\bll\f\bround\ftheir\fcircumference.\fG\bps\fin\fse\bls\fresult\fin\fopenings\fwhich\f
le

\bd\fto\f\bn\fincre\bsed\fincidence\fof\fnoise.\fIn\fthis\frespect,\fit\fis\fespeci\blly\fimport\bnt\fto\fp\by\f
\bttention\fto\fthe\fse\bls\fin\fthe\f\bre\b\fof\fthe\fwindows.\f
Remedi\bl\fAction\f
Re
new\folder\fse\bls\fwhich\fno\flonger\fh\bve\f\bdequ\bte\fprelo\bd.\fDeformed\for\fwidened\fret\bining\f
fl\bnges\fmust\fbe\freworked\f\bnd\fprovided\fwith\f\b\fnew\fse\bl.\f\f
The\fcorner\f\bre\bs\f -arrow-\fof\f\b\fse\bl\fmust\fbe\fproperly\fse\bted.\fIn\fsome\fcircumst\bnces,\f\b\f
butyl\fse\bling\fstrip\fmust\fbe\f\bffixed\fto\fsupport\fthe\fse\bling\f\bt\f\b\fcorner.\f
\f
\f\f
Стр. 7 из 11
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468075&gui...procarmanuals.com
http://vnx.su