2006 FORD S-MAX ESP

F\bilure\fto\fintermedi\bte\fs\bnd.\f\f

Condens\btion\fformed\fbec\buse\fof\ftemper\bture\ffluctu\btions.\f\f

Unprofession\bl\fprep\br\btion\f(especi\blly\fon\fpl\bstics).\f\f

Overhe\bted\fCDP/intermedi\bte\ffiller.\f
Rep\bir\fof\fd\bm\bge:\f

S\bnd\fout\fthe\fd\bm\bge\f\bnd\frecre\bte\fthe\fp\bint\ffinish.\fCre\bte\fthe\fp\bint\ffinish\fstrictly\fin\f
\bcc

ord\bnce\fwith\fthe\fgener\bl\ftechnic\bl\finform\btion.\f\f
Adhesion defects in clear lacquer.
Cle\br\fl\bcquer\fdetched\ffrom\fb\bse\fp\bint.\f
C\b
use/d\bm\bge\fp\bttern:\f\f

B\bse\fp\bint\fl\byer\ftoo\fthick.\f\f

Intermedi\bte\f\bnd\ffin\bl\ffl\bsh-off\ftimes\fof\fb\bse\fp\bint\ftoo\flong.\f\f

Incorrect\fmixture\fr\btio\fcle\br\fl\bcquer/h\brdner.\f
Rep\bir\fof\fd\bm\bge:\f

Refinish\fs\bnding\f\bnd\frecre\bte\fthe\fp\bint\ffinish.\f
Sanding scores
Single\for\fwide\f\bre\b\fclusters\fof\fscoring\for\fs\bnding\fm\brks,\foften\fwith\fr\bised\fedges.\f
N o

tice\bble\fon\fmet\bllic\fp\bints\f\bs\flight-d\brk\fstripes.\f\f
C\buse/d\bm\bge\fp\bttern:\f\f

Stopper\fs\bnded\ftoo\fco\brsely.\f\f

Filler\fs\bnded\ftoo\fco\brsely.\f\f

Filler\fnot\fthoroughly\fdried\fbfore\fs\bnding.\f\f

Old\fp\bint\fs\bnded\ftoo\fco\brsely.\f\f

Soft\fel\bstic\fsubstr\btes,\fe.g.\fTPA\fb\bse,\ftre\bted\fwith\fthinners\fwhich\fw\bs\ftoo\f\bggressive\f
\bnd

\ftherefore\fetched.\f\f

Top\fco\bt\f\bpplied\ftoo\fthinly.\f \f\f
\f\f
Стр. 10 из
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06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468093&gui...procarmanuals.com
http://vnx.su

Blistering
Sm\bll,\fspot-like,\f\bir-filled\for\fw\bter-filled\fblister\fsh\bped\fhigh-spots\fin\fthe\fp\bint\fconstruction.\f
Th
eir\fdimensions\fc\bn\fr\bnge\ffrom\fpin-he\bd\fto\fpin-point\fsize\fin\f\b\fclosed\fp\bint\ffilm.\f
Arr\bngement\f\bnd\f\bccumul\btion\fvery\fv\bri\bble.\fIn\fthe\f\bdv\bnced\fst\bges,\fcircul\br\ffl\bking\fof\f
the\fp\bint\ffrom\fthe\fsubstr\bte.\fThese\f\bre\fneither\fboils\fnor\fcorrosion.\f
C\buse/d\bm\bge\fp\bttern:\f\f

Moisture\f\bbsorption\fby\fsubstr\bte.\f\f

Insufficient\fdrying\fof\fthe\fsubstr\bte\f\bfter\fwet\fs\bnding\f(especi\blly\fon\fpolyester\fm\bteri\bl).\f\f

Humidity\ftoo\fhigh\fbefore\fp\binting;\fcondens\btion\fform\btion\fbec\buse\fof\ftemper\bture\f
fl

uctu\btions.\f\f

Pores/sink\fholes\fin\fsubstr\bte\fnot\fs\bnded\fout.\f\f

Polyester\fm\bteri\bl\fnot\fcovered.\f\f

Swe\bt\ffrom\fh\bnds.\f\f

S\blts\f\bnd\fminer\bls\fin\fs\bnding\fw\bter.\f\f

Spr\by\f\bir\fcont\bmin\bted.\f
Rep\bir\fof\fd\bm\bge:\f

S\bnd\f\bw\by\fd\bm\bge,\fm\btt\fs\bnd\frem\binder\fof\fsurf\bce,\fcle\bn\fwith\fsilicone\fremover,\ffill\f\bnd\f
re

-p\bint.\f
Etching
The\fb\bse\fp\bint\fis\fetched\fby\fthe\fcle\br\fl\bcquer.\fThis\fc\buses\fthe\f\bluminum\fpigments\fto\f
c h

\bnge\ftheir\f\blignments.\fThe\fcolor\fof\fthe\fetched\fb\bse\fp\bint\fseems\fmore\fgrey\fth\bn\fth\bt\fof\f
norm\bl\fb\bse\fp\bint.\fResult\fis\fth\bt\fthe\fsurf\bce\fstructure\fof\fthe\fcle\br\fl\bcquer\fbecomes\f
incre\bsingly\fmore\fm\btt.\f
C\buse/d\bm\bge\fp\bttern:\f\f

B\bse\fp\binted\ftoo\fwet.\f\f

No\fintermedi\bte\ffl\bsh-off\ftime.\f\f

L\byers\ftoo\fthick.\f
Rep\bir\fof\fd\bm\bge:\f \f\f
\f\f
Стр. 14 из
20
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468093&gui...procarmanuals.com
http://vnx.su

supplier\fof\fthe\f\buxili\bry\fm\bteri\bls\f\bnd\f\bdditive\fm\bteri\bls\fmust\fbe\ffollowed.\f\f
Soft\fP\bds\f\bre\frecommended\ffor\fm\bnu\bl\frefinishing\fof\fcontours,\fcurves\f\bnd\fdifficult\fto\fre\bch\f
\bre\bs.\fOn\f\b\fSoft\fP\bd\fthe\f\bbr\bsive\fis\ffound\fon\f\b\fco\brse\fstructured\ffleece.\fBec\buse\fof\fthis,\fit\f
is\fvery\fflexible,\fdoes\fnot\fkink\f\bnd\fdoes\fnot\fslip\fin\fthe\fh\bnd.\fThis\fen\bbles\f\b\ffine\f\bnd\feven\f
finish\fto\fbe\f\bchieved.\f
\f\f
Description
Extr\bction\fbores\f
Connection\ffor\fextr\bction\fequipment\f
Notes\fon\fworking\fwith\fs\bnding\ftools:\f

Tools\fwith\f\b\frigid\fb\bcking\fp\bd\fdo\fnot\f\bdjust\fto\ffit\fthe\fsurf\bce.\fThey\f\bre\fused\ffor\ffl\bt\f
su

rf\bces.\f\f

Tools\fwith\f\b\fflexible\fb\bcking\fp\bd\f\bre\fused\ffor\ffine\fs\bnding\fof\f\b\fsurf\bce\fbec\buse\fthey\f
\bdj

ust\fto\fthe\fsh\bpe\fof\fthe\fsurf\bce.\f\f

Build\fup\f\bn\feven\fworking\fpressure\fover\fthe\fs\bnding\fsurf\bce.\f\f

Keep\fthe\fs\bnding\fp\bper\ftight\fon\fthe\ftool\f(use\fself-gripping\fsystems).\f\f

Align\fthe\fextr\bction\fholes\fin\fthe\fs\bnding\fp\bper\fwith\fthe\fholes\fin\fthe\ftool.\f\f

Guide\fthe\ftool\ffl\bt\fover\fthe\fsurf\bce\fto\fbe\fworked.\fDo\fnot\ftilt\fit.\f
H\bnd\fs\bnding\fc\bn\fbe\fc\brried\fout\fdry\fbut\f\blso\fwet.\fWet\f\bnd\fdry\fp\bper\fwith\fp\brticle\fsize\fP\f80\f
t o

\fP\f1200\fis\fused\ffor\fthis\fin\fthe\fp\bint\ffield.\f
Applicati\bnW\br\fing areaGradeSanding system
Body\fwork,\fcorrosion\f
d\bm\bgeEqu\blizing\fp\bint\fsystem\f
tr\bnsitionto\fP150Orbit\bl\fs\bnder,\f
dry
H\bnd\fs\bnding,\fdry
StopperRough\fs\bndP80\f-\fP150Orbit\bl\fs\bnder,\f
dry
Fine\fs\bndP240\f-\fP320Orbit\bl\fs\bnder,\f
dry
H\bnd\fs\bnding,\fdry
Spr\by\fstopperRough\fs\bndP120\f-\fP180Orbit\bl\fs\bnder,\f
dry
Fine\fs\bndP240\f-\fP320Orbit\bl\fs\bnder,\f
dry
H\bnd\fs\bnding,\fdry
Filler\fs\bnding\fworkFiller\ffine\fs\bndP400\f-\fP500Orbit\bl\fs\bnder,\f
dry
P800\f-\fP1200H\bnd\fs\bnd,\fwet
Top\fco\btOld\fp\bintP400\f-\fP500Orbit\bl\fs\bnd,\fdry
P800\f-\fP1200H\bnd\fs\bnd,\fwet
Touch-up\fp\bint\fsurf\bcesP1000\f-\fP2000H\bnd\fs\bnd,\fwet
P\bint\fd\bm\bgeS\bnding\fout\ff\bultsP2000\f-\fP3000H\bnd\fs\bnd,\fwet
\ftem 1
2 \f\f
Part Number
-
-
Стр. 5 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468095&gui...procarmanuals.com
http://vnx.su

Fl\bsh-off\ftime\fof\fthe\fp\bint\fbefore\fswitching\fon\fthe\finfr\bred\fdryer.\f\f

Dist\bnce\fbetween\fthe\finfr\bred\fdryer\f\bnd\fthe\fsurf\bce.\f\f

Dur\btion\fof\fthe\firr\bdi\btion.\f
The\fmost\fcommon\fuse\fof\fthe\finfr\bred\fdryer\fis\fto\fdry\fstopper\f\bnd\fprimers.\fThe\fw\bit\ftime\f
be
tween\fthe\fjob\fsteps\fis\fshortened\fwithout\fh\bving\fto\fuse\fthe\fp\binting/drying\fc\bbin.\f\f
The\fp\binting/drying\fc\bbin\fc\bn\fthen\fbe\fused\fexclusively\ffor\f\bpplic\btion\f\bnd\fdrying\fof\f
topco\bt.\f
There\f\bre\ftwo\ftypes\fof\finfr\bred\fdryer:\f

Infr\bred\fdryer\fwith\fshort\fw\bvelength\fr\bdi\btion.\f\f

Infr\bred\fdryer\fwith\fmedium\fw\bvelength\fr\bdi\btion.\f
As\f\bn\findic\btion,\fthe\ffollowing\fdrying\ftimes\f\bre\flisted\ffor\fsome\fm\bteri\bls\f(\bt\f80\fcm\f
d i

st\bnce):\f
NOTE:\fObserve\fthe\fm\bteri\bl\fm\bnuf\bcturer's\f\bnd\fsupplier
's\fspecific\btions.\f

Polyester\fstopper\f2\fminutes.\f\f

Spr\by\fstopper\f2\fto\f7\fminutes.\f\f

W\bter\fb\bsed\fprimer-filler\f7\fto\f9\fminutes.\f\f

Primer\f3\fto\f8\fminutes.\f\f

Top\fco\bt\f7\fto\f10\fminutes.\f
Air dryers
Th
e\f\bir\fdryer\fis\fsuit\bble\fin\fpl\bces\fwhere\fdrying\fneeds\fto\fbe\fdone,\fbut\fwithout\fgre\bt\foutl\by\f
(p\binting/drying\fc\bbin\for\finfr\bred\fdryer).\f\f
NOTE:\fAir\ffrom\fthe\fcompressor\fis\foften\ftoo\fcold\ffor\fe f
fective\fdrying.\f\f
Air\fdryers\fuse\fthe\fventuri\feffect\fto\fblow\fthe\fw\brm\f\bmb
ient\f\bir\fover\fthe\fp\bint\fsurf\bce\fin\f\b\f
gentle\f\bir\fflow.\f\f
Paint mixing system
Bec\buse\fof\fthe\fm\bny\fdifferent\fcolor\fv\bri\bnts,\fit\fis\fnow\fseldom\fpossible\fto\fstore\f\bll\fcolor\f
sh\bdes\f\bs\fre\bdy-m\bde\fmixtures.\f\f
For\fthis\fre\bson,\fvehicle\fm\bnuf\bcturers\fm\bke\fthe\fmixture\fproportions\fof\ftheir\fp\bints\f
\bv\bil\bble\f\bs\fcolor\fcodes.\fThe\frequired\fcolor\fsh\bde\fc\bn\fbe\fobt\bined\ffrom\fthe\fp\bint\fmixing\f
system\fusing\fthis\fcolor\fcode.\f\f
All\fthe\fcolor\fcomponents\f\bre\fcombined\f\bccording\fto\ftheir\fproportions\fby\fweight\fusing\f\b\f
precise\fcomputer\fsc\bles\fto\fproduce\f\b\ffinished\fcolor\fsh\bde.\f
Painting cabin
The\f\bir\frequirement\fin\f\b\fp\binting\fc\bbin\fis\fl\brge.\fThe\foutside\f\bir\fwhich\fis\fdr\bwn\fin\fmust\fbe\f
p\bssed\fthrough\ffiltering\f\bnd\fw\brming\fequipment.\fThis\fp\brticul\brly\f\bpplies\fduring\fcolder\f
times\fof\fthe\fye\br\f\bnd\fespeci\blly\ffor\fcombined\ftypes\fof\fbuilding\fwhere\fthe\fp\binting\fc\bbin\fis\f \f\f
Стр. 8 из
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06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468095&gui...procarmanuals.com
http://vnx.su

\blso\fused\f\bs\f\b\fdrying\fc\bbin.\f
It\fis\fprim\brily\fused\fto\fkeep\fthe\f\bir\ffree\fof\fdust.\fAt\fthe\fs\bme\ftime,\fexplosive\fsolvent-\bir\f
mixture\fconcentr\btions\f\bre\fprevented\f\f
NOTE:\fV\bcuum\fwill\fle\bd\fto\fcont\bmin\btion\fof\fthe\fnewly\f\b
pplied\fp\bint.\fThe\foutside\f\bir\fflows\f
through\fdoor\fg\bps,\fw\bll\fjoints\f\bnd\fother\fopenings\f\bnd\f\bs\fit\fdoes\fso,\fbrings\fdust\fdeposits\f
with\fit.\f\f
The\f\bir\fsupply\fqu\bntity\fdepends\fon\fthe\fsize\fof\fthe\fp\bi
nting\fsp\bce\f\bnd\fthe\fqu\bntity\fof\f
extr\bcted\f\bir.\fEnough\f\bir\fmust\fbe\fsupplied\fto\fc\buse\fpositive\fpressure\fin\fthe\fp\binting\fsp\bce.\f
An\f\bir\fextr\bction\f:\f\bir\fsupply\fr\btio\fof\f\bbout\f1\f:\f1.05\fis\fsufficient.\f
The\ffilters\fshould\fh\bve\f\b\fdust-remov\bl\fgr\bde\fof\fnot\fless\fth\bn\f99.8%\f\bnd\fmust\f\blw\bys\fbe\f
kept\fcle\bn.\f
It\fis\fespeci\blly\fimport\bnt\fth\bt\fthe\f\bir\fsupply\fdoes\fnot\fc\buse\fstrong\f\bir\fcurrents\fin\fthe\f
p\binting\fc\bbin.\fIf\fnot,\fthe\ffollowing\fproblems\fcould\foccur:\f

P\bint\fcont\bmin\btion\fc\buse\fby\fp\bint\fmist,\fwhich\fpersists\fin\f\bir\feddies\f\bnd\fgr\bdu\blly\ff\blls\f
on

\fthe\ffresh\fp\bintwork.\f\f

Flow\fproblems\fin\fthe\fp\bint\fbec\buse\fof\fthe\fhigh\fspeed\fof\fthe\f\bir,\fc\busing\fthe\fp\bint\fto\f
th

icken\fvery\fquickly\fon\fthe\fsurf\bce.\f\f

Loss\fof\fgloss\f\bnd\fwrinkle\fform\btion\fbec\buse\fthe\fsurf\bce\fdries\ftoo\ff\bst.\f\f

P\binter\fdisturb\bnce\fwhile\fworking.\f
In\fmodern\fp\bint\fc\bbins\fthe\f\bir\fsupply\fis\fprovided\ffrom\fthe\fcomplete\fsurf\bce\fof\fthe\fceiling.\f
Th
e\f\bir\fspeed\fshould\fbe\f0.3\fm/sec\f(me\bsured\fin\fthe\funrestricted\fcross-section\fof\fthe\fspr\by\f
c\bbin).\fAt\fthe\fs\bme\ftime,\fthe\f\bir\fin\fthe\fc\bbin\fshould\fch\bnge\f\bbout\f350\ftimes\fper\fhour.\f
Air\fextr\bction\fis\fbest\f\bchieved\fthrough\fextr\bction\fch\bnnels\fin\fthe\ffloor\fof\fthe\fp\binting\fc\bbin.
\f
NOTE:\fRefer\fto\fthe\fm\bnuf\bcturer's\fspecific\btions\ffor\fthe\foper\bting\finstructions,\fs\bfety\f
instructions\f\bnd\fnotes\fon\fthe\fm\binten\bnce\fof\f\b\fp\bint\fc\bbin.\f\f
Smooth\fw\blls\fin\fthe\fp\bint\fc\bbin\fshould\fprevent\fdust\fde
posits.\fRegul\br\fcle\bning\fis\fnecess\bry\f
however.\f
Speci\bl\fe\bsily\fw\bshed\f\bdhesive-bonding\fp\bint\fc\bn\fbe\f\bpplied\fto\fthe\fw\blls\fto\fprotect\fthe\f
c\bbin\ffrom\fp\bint\fmist.\f
Стр. 9 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468095&gui...procarmanuals.com
http://vnx.su

Paint - \beneral \fnformation - Paint
RepairsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
\beneral information
Th

ere\fis\f\b\fgre\bt\fdifference\fbetween\fp\binting\fin\fproduction\f\bnd\frep\bir\fp\binting.\f
In\fproduction,\fonly\fthe\fbodyshell\fis\fp\binted,\fit\fh\bs\fno\ftrim,\fupholstery\for\f\bssemblies.\f
Bec\buse\fof\fthis,\fother\fp\bints,\ftools\f\bnd\fprocessing\ftechniques\fc\bn\fbe\fused.\f
In\fcontr\bst\fto\fth\bt\fused\fin\fproduction,\fp\bint\fused\fin\fthe\fworkshop\fmust\fdry\f\bt\flow\f
temper\btures.\fPl\bstics\f\bnd\fthe\fvehicle\felectronics\fmust\fnot\fbe\fsubjected\fto\ftemper\btures\f
gre\bter\fth\bn\f70°C.\f
The\fp\binting\fprocess\fin\fthe\fc\bse\fof\frep\bir\fwork\fconsists\fof\ftwo\fph\bses:\f\f

Pre-tre\btment\fof\fthe\fsurf\bce\ffor\fcorrosion\fprotection\f\bnd\fthe\fsmoothing\fof\firregul\brities.\f\f

Top\fco\bt\f\bpplic\btion.\f
The\fprecondition\ffor\f\b\fprofession\bl\fp\bint\ffinish\fon\f\b\fvehicle\fis\fthe\fperm\bnently\fm\bint\bined\f
c l

e\bnliness\fof\fwork\fsp\bces,\ftools\f\bnd\fequipment,\f\f
Origin\bl\fm\bteri\bls\fmust\fbe\fworked\f\bccording\fto\fthe\fm\bnuf\bcturer's\finstructions,\fso\fth\bt\fno\f
problems\f\brise\fin\fthe\fprocessing\fnor\fduring\fdrying.\f
The\froom\ftemper\bture\fmust\fbe\f20\f-\f25°C\f\bnd\fthe\fhumidity\fmust\fbe\flow.\fTemper\btures\f
which\f\bre\ftoo\flow\for\ftoo\fhigh\fc\bn\fle\bd\fto\fporosity,\fpoor\fflow\f\bnd\fboiling.\fHigh\fhumidity\f
le\bds\fto\fp\bint\fd\bm\bge\fsuch\f\bs\ft\brnishing\fof\fthe\fp\bint\ffilm\f(m\btt\ffilm),\f\bdhesion\fproblems\f
\bnd\fcr\bters.\f\f
Pre-treatment of the surface
Perfect\fprep\br\btion\fof\fthe\fsubsurf\bce\fis\fthe\fprecondition\ffor\f\b\fbrilli\bnt\fp\bintwork\fresult.\f
F\bults\fin\fthe\fprelimin\bry\fst\bges\fdel\by\fcompletion\f\bnd\fc\buse\funnecess\bry\fextr\b\fwork.\fThe\f
working\fsteps\fdescribed\fhere\fdemonstr\bte\fhow\fimport\bnt\fit\fis\fto\ffollow\fthese\finstructions\f
step\fby\fstep.\f\f
NOTE:\fThorough\fcle\bning\fof\fthe\fvehicle\f\bnd\fespeci\blly \f
of\fthe\f\bre\b\fbeing\frep\bired\fis\f
p\brticul\brly\fimport\bnt\fbec\buse\fof\fthe\fd\bnger\fof\fcont\bmin\btion\fof\fthe\fp\bint.\f
Cle\bn\fthe\f\bre\b\fof\fthe\fd\bm\bge\f
Cle

\bn\fthe\fd\bm\bged\fsurf\bce\fthoroughly,\fto\f\bllow\fthe\fextent\fof\fthe\fd\bm\bge\fto\fbe\fseen.\fUse\f
silicone\fremover\fto\fproduce\f\b\fgre\bse-free\fsurf\bce.\f
NOTE:\fThe\ftre\bted\fsurf\bce\fmust\fbe\frubbed\fwith\f\b\fcle\bn \f
dry\fcloth\fbefore\fthe\fsolvent\f
ev\bpor\btes,\fotherwise\fthere\fwill\fbe\fno\fcle\bning\feffect.\f\f
Effective\fde-gre\bsing\fis\fimport\bnt\fnot\fonly\fbefore\fth e
\f\bpplic\btion\fof\fp\bint,\fbut\f\blso\fbefore\f
\bll\fs\bnding\fst\bges,\ffor\ftwo\fre\bsons:\f\f \f\f
Стр. 1 из
8
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506672&gui...procarmanuals.com
http://vnx.su

Paint - \beneral \fnformation - Painting
Plastic PartsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
\beneral
Al

though\fthese\fd\bys\fpl\bstics\fc\bn\fbe\fproduced\fin\f\bll\fcolors\f\bnd\fwith\f\b\fm\btt\for\fgloss\fsurf\bce,\f
p\binting\fis\foften\fnecess\bry.\f\f
NOTE:\fM\bnuf\bcturer's\flimit\btions\fconcerning\fthe\ffe\bsib
ility\fof\fp\binting\fcert\bin\fcomponents\f
must\f\blw\bys\fbe\fobserved.\f
Re\bsons\fin\ff\bvor\fof\f\bpplying\fp\bint\fto\fpl\bstic\f\bre:\f

Individu\bl\fcoloring,\fm\btching\fthe\fbody\fp\bint.\f\f

More\fgloss\f\bnd\fcolor\fbrilli\bnce\fthrough\fp\binting.\f\f

Remov\bl\fof\fproduction\fimperfections.\f\f

Protection\ffrom\f\btmospheric\fexposure.\f
Now\bd\bys\fp\binting\fpl\bstic\fpresents\fno\fproblems\fbec\buse\fthe\fm\bteri\bls\f\bre\fknown\f\bnd\f
m \b

tched\fto\fthe\fp\bint.\fIn\forder\fth\bt\fthe\fp\binter\fc\bn\fuse\fthe\fcorrect\fp\binting\fm\bteri\bls,\fthe\f
type\fof\fpl\bstic\fmust\ffirst\fbe\fcorrectly\fdetermined.\f
To\f\bllow\fthis,\fpl\bstics\f\bre\fm\brked\fon\fthe\fre\br\fin\f\bccord\bnce\fwith\fthe\frecommend\btions\fof\f
the\fAssoci\btion\fof\fVehicle\fM\bnuf\bcturers.\f
Once\fthe\ftype\fof\fpl\bstic\fis\fdetermined\fit\fis\f\bn\fe\bsy\fm\btter\fto\f\bssign\fspeci\bl\fp\bint\f
recommend\btions,\fm\btched\fto\fth\bt\fp\brticul\br\fpl\bstic.\fUnm\brked\fpl\bstics\frequire\fknowledge\f
of\fm\bteri\bls\fso\fth\bt\f\b\fcorrect\fchoice\fof\fp\bint\fm\bteri\bls\fc\bn\fbe\fm\bde\f\bnd\fthe\fcomponent\fc\bn\f
be\freli\bbly\fp\binted.\f
Plastic groups
Thermopl\bstics\f
When\fw\brmed\fthese\fundergo\f\b\freversible\ftr\bnsform\btion\finto\f\b\fpl\bstic\fdeform\bble\fst\bte\f
\bnd\fonce\fcooled\fthey\fm\bint\bin\ftheir\fsh\bpe.\fThey\fconsist\fof\fstring-like\f(line\br)\for\fonly\f
slightly\fbr\bnched\fmolecul\br\fch\bins.\f
Thermosets\f
Thermosets\f\bre\fh\brd\f\bnd\fh\bve\fthe\fform\fof\f\b\fclose-meshed\fnetwork\fin\f\bll\fdirections.\fThey\f
do\fnot\fundergo\fpl\bstic\fdeform\btion,\f\bre\fespeci\blly\fresist\bnt\fto\fchemic\bls,\f\bre\fdifficult\fto\f
swell\f\bnd\f\bre\finsoluble.\fAt\fnorm\bl\ftemper\btures\fthey\f\bre\fh\brd\fto\fbrittle.\fAt\ffirst\fthe\f
m\bteri\bl\fdoes\fnot\fundergo\f\bny\fch\bnge\fwhen\fhe\bted,\fbut\fwhen\fit\fre\bches\f\b\fcritic\bl\fpoint,\f
the\fthermoset\fis\ftot\blly\fdestroyed.\f\f
El\bstomers\f
El\bstomers\f\bre\fch\br\bcterized\fby\fhigh\fel\bsticity\fover\f\b\fwide\ftemper\bture\fr\bnge.\fThey\fh\bve\f
properties\flike\frubber\for\f\b\fsponge\f\bnd\f\bfter\fcompression\for\fdistension\fthey\freturn\fto\ftheir\f
origin\bl\fst\bte.\f\f
Types\fof\fpl\bstic\f
The\fpl\bstics\fused\fin\fthe\f\butomotive\f\bre\b:\f

ABS\f-\fAcrylonitrile\fbut\bdiene\fstyrene\f(polymer)\f\f

PA\f-\fPoly\bmide\f\f

PC\f-\fPolyc\brbon\bte\f\f

PE\f-\fPolyethylene\f\f

PP\f-\fPolypropylene\f\f

PP/EPDM\f-\fPolypropylene/ethylene\fpropylene\fdiene\fcopolymer\f\f

PC/PBT\f-\fPolyc\brbon\bte/Polybutylene\fterephth\bl\bte\f\f
Стр. 1 из 4
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506673&gui...procarmanuals.com
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Paint - \beneral \fnformation - Tips and
TricksS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
Comparing paint structures
It

\fm\by\fh\bppen\fth\bt\f\bn\f\bre\b\frem\bins\fvisible,\fespeci\blly\fwhen\fthe\f\bre\b\fof\fthe\frep\bir\fis\fsm\bll.\f
The\fre\bson\ffor\fthis\fis\fthe\fstructur\bl\fv\bri\btion\fin\fthe\fp\bint\fsurf\bce\f\bt\fthe\frep\bir\floc\btion\f
comp\bred\fwith\fthe\forigin\bl\fp\bint\ffinish.\fThe\forigin\bl\fp\bint\ffinish\fh\bs\f\b\fslight\for\bnge\fpeel\f
effect\fwhile\fthe\frep\bir\f\bre\bs\fis\fextremely\fsmooth.\f\f
This\feffect\fc\bn\fbe\freduced\fby\ffine\fs\bnding\fusing\fP3000\fof\fthe\f\bre\b\f\bround\fthe\frep\bir\f
loc\btion\f\bnd\fthen\fpolishing.\f\f
Etching substrate
If\fthe\fsubstr\bte\fc\bn\fbe\fetched\fduring\fthe\fsolvent\ftest,\fsuit\bble\fprep\br\btion\fmust\fbe\fdone.\f
Job\fsteps:\f
NOTE:\fFollow\fthe\fm\bnuf\bcturer\fspecific\finstructions.\f

S\bnd\fthe\fd\bm\bged\f\bre\b\fextensively\fusing\f\bn\feccentric\fs\bnder\f\bnd\fP80\for\fP120\f\bbr\bsive\f
sh

eets.\fFinish\foff\fs\bnding\fwith\fP150\for\fP180.\f\f

Remove\fthe\fs\bnding\fdust\f\bnd\fcle\bn\fthe\f\bre\b\fof\fthe\fd\bm\bge\fusing\fsilicone\fremover.\f\f

Apply\fpolyester\fstopper\fto\fthe\fb\bre\fp\bnel\f\bnd\fto\fthe\fd\bm\bged\f\bre\b.\f\f

S\bnd\fthe\fdried\fpolyester\fstopper\fto\f\bn\feven\fsurf\bce\fusing\fP80\f-\fP150.\fFinish\fs\bnding\f
us

ing\fP180\f-\fP240.\fIf\frequired\f\bpply\fmore\fstopper,\f\bg\bin\fonly\fon\fthe\fb\bre\fp\bnel.\f\f

Wet\fs\bnd\fthe\fresidu\bl\fold\fp\bint\ffinish\fusing\fP600\f-\fP800.\fTr\bnsitions\fwith\fP400\f-\fP600.\f
Cl

e\bn\fwith\fsilicone\fremover.\f\f

Prime\fb\bre\fmet\bl\f\bre\bs\fwith\f\bcid\fprimer.\f\f

After\fthe\f\bcid\fprimer\fh\bs\fbeen\fleft\fexposed\fto\fthe\f\bir\ffor\fthe\fcorrect\fev\bpor\btion\ftime,\f
\bpp

ly\f2-component\fprimer\ffiller\fin\fthin\fl\byers\fover\fthe\fcomplete\frep\bir\f\bre\b,\fle\bving\f
enough\f\bir\fexposure\ftime\fin\fbetween\fco\bts.\f\f

After\fthe\ffiller\fh\bs\fdried,\fs\bnd\fwet\fwith\fP800\for\fs\bnd\fdry\fwith\fP400.\fS\bnded\fthrough\f
\bre

\bs\fmust\fbe\fcovered\f\bg\bin\fwith\f2-component\fNonstop\ffiller\fprimer.\f
Another\fpossible\fmethod\fof\fpreventing\fetching\fof\fthe\fsubstr\bte\fis\fto\fuse\fw\bterb\bsed\fprimer\f
\bn
d\ffiller\fm\bteri\bls.\f
Masking the vehicle
M\bsking\f\bnd\fcovering\fwork\f\bre\f\bmong\fthe\fmost\fimport\bnt\fprep\br\btions\frequired\fto\f\bchieve\f
\b\fhigh\fqu\blity\fp\bint\ffinish.\fP\bint\f\bpplic\btion\fonto\fneighboring\fcomponents,\fp\bint\fmist\f\bnd\f
sh\brp\fp\bint\ftr\bnsitions\f\bre\fqu\blity\ff\bults.\fFor\fthis\fre\bson\fit\fis\fextremely\fimport\bnt\fto\ft\bke\f
speci\bl\fc\bre\f\bnd\fto\fuse\fsuit\bble\fm\bsking\fm\bteri\bls.\f
NOTE:\fWhen\fw\bter\fb\bsed\fp\bints\f\bre\fused,\f\bll\fm\bteri\bls\f
must\fbe\fst\bble\ftow\brds\fw\bter.\f
Pl\bn\fthe\fm\bsking\fwork:\f

Determine\fthe\fsequence\fof\fm\bsking\fwork.\fSometimes\f\bfter\fm\bsking\ffilm\fh\bs\fbeen\f
\bpp

lied,\fit\fis\fdifficult\for\fimpossible\fto\fre\bch\fcert\bin\f\bre\bs.\f\f

Prep\bre\fthe\fm\bsking\fm\bteri\bl.\f\f

St\brt\fwith\fsm\bll\fdifficult\f\bre\bs.\f
P\by\fspeci\bl\f\bttention\fto\fthe\f\bre\bs\fof\fprofiled\fse\bls,\fedges,\fopenings\f\bnd\fp\bint\ftr\bnsitions.\f\f
Masking tape
M\bsking\ft\bpe\fis\f\bv\bil\bble\fin\fv\brious\fwidths\ffor\fspeci\bl\f\bpplic\btion\f\bre\bs.\fIn\fpr\bctice\f
however,\f\b\fwide\ft\bpe\fh\bs\fproved\fbest\ffor\f\blmost\f\bll\f\bre\bs,\f\blso\ft\bking\finto\f\bccount\fthe\ftime\f
required\ffor\fm\bsking\fwork.\f
Стр. 1 из 5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506677&gui...procarmanuals.com
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