2006 FORD S-MAX ESP

Body Re\bair\f - General Information -
Corro\fion PreventionS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
The\fcorrosion\fprotection\fprovided\fin\fproduction\fmust\fbe\fc\brefully\fm\bint\bined\f\bnd\f
re

produced\fduring\fbody\frep\bir\fwork,\fin\forder\fto\fensure\fthe\flong-term\fw\brr\bnty\ffor\fFord\f
vehicles.\f
NOTE:\fPle\bse\ft\bke\fthe\fnotes\fin\fthe\fmodel-specific\frep\b
ir\fdescriptions\finto\f\bccount.\fPle\bse\f
\blso\fnote\fthe\fm\bnuf\bcturer's\finstructions\fwhen\fh\bndling\fthe\fdifferent\f\bnti-corrosion\f
\bgents.\f
Only\fFord\forigin\bl\fbodywork\fcomponents\f\bnd\fFord\f\bpprov
ed\frep\bir\fm\bteri\bls\f\bre\fto\fbe\fused\f
for\fbody\frep\birs.\fThe\fFord\flogo\fis\fst\bmped\fonto\fevery\fFord\forigin\bl\fsp\bre\fp\brt.\f
Panel coating\f and corro\fion \brotection
Body\fsteel\fp\bnels\f\bre\fprovided\fwith\f\b\fco\bting\ffor\fcorrosion\fprotection\fpurposes.\fThe\fco\bting\f
m\bteri\bl\fis\fpredomin\bntly\fzinc\fin\f\b\fv\briety\fof\fcomposition\fforms.\fAluminum\fis\f\blso\fused\fto\f
some\fextent.\fB\bsic\blly,\f\bll\ftypes\fof\fsteel\fsheet\fc\bn\fbe\fco\bted.\f
A\fv\briety\fof\fco\bting\fprocesses\f\bre\fused:\f

Hot\fdip\fzinc\fco\bting\f(no\flonger\fused\fin\fvehicle\fconstruction).\f\f

Electrolytic\fzinc\fpl\bting.\f\f

Org\bnic\fco\bting.\f\f

Hot\fdip\f\bluminum\fco\bting.\f
NOTE:\fWelding\ffumes\f\bre\fh\brmful\fto\fhe\blth.\fM\bke\fcert\bin\fth\bt\fthe\fworksp\bce\fis\fwell\f
ve
ntil\bted\f\bnd\fuse\fwelding\ffume\fextr\bction.\f
The\ffollowing\fpoints\fmust\fbe\fnoted\fwhen\fwelding:\f

Zinc\fst\brts\fto\fmelt\f\bt\f\bbout\f420°C.\f\f

The\fzinc\fv\bporizes\f\bt\f\b\ftemper\bture\fof\f\bbout\f900°C.\f\f

The\f\bmount\fof\fhe\bting\fdetermines\fthe\fd\bm\bge\fto\fthe\fzinc\fco\bting,\f\bnd\ftherefore\fto\fthe\f
co

rrosion\fprotection.\f\f

Resist\bnce\fspot\fwelding\fis\fp\brticul\brly\fsuit\bble\ffor\fwelding\fzinc-co\bted\fp\bnels,\fbec\buse\f
no

\fwidespre\bd\fw\brming\foccurs.\f\f

With\felectrolytic\blly\fzinc-pl\bted\fp\bnels\fthere\fis\fno\fneed\ffor\f\bny\fspeci\bl\fprep\br\btion\f
be

c\buse\fthe\fzinc\fco\bting\fdoes\fnot\fneed\fto\fbe\fremoved.\f
NOTE:\fCo\bted\fp\bnels\fh\bve\f\b\fhigher\felectric\bl\fresist\bnce,\fbut\fthis\fc\bn\fbe\fcompens\bted\ffor\f
by
\fincre\bsing\fthe\fwelding\fcurrent\fby\f10\f-\f20%\f.\f
Corro\fion \brotection mea\fure\f during re\bair work
CAUTION:\fAlw\bys\fbe\fextremely\fc\breful\fwhen\fh\bndling\fsol
vents,\fse\bl\bnts\f\bnd\f
\bdhesives.\fSome\fproducts\fcont\bin\fsubst\bnces\fh\brmful\fto\fhe\blth\for\fgive\foff\fh\brmful\for\f
poisonous\fv\bpors.\fAlw\bys\ffollow\fthe\fm\bnuf\bcturer's\finstructions.\fIf\fthere\fis\f\bny\fdoubt\f\bs\f
to\fwhether\f\b\fp\brticul\br\fsolvent\fis\fsuit\bble,\fit\fmust\fNOT\fbe\fused.\f
All\fFord\fbodywork\fcomponents\fh\bve\f\b\fc\bthodic\fprimer.\fM
oreover,\fmost\fp\brts\f\bre\fzinc-
pl\bted\fon\fone\for\fboth\fsides.\fIf\fpossible,\fthese\fprotective\fl\byers\fmust\fnot\fbe\fd\bm\bged.\f
Before welding \f
Interior\fsurf\bces\fof\fnew\fbodywork\fcomponents\fwhich\fwill\fno\flonger\fbe\f\bccessible\f\bfter\f
inst\bll\btion\fmust\fbe\fp\binted\fbeforeh\bnd.\fThe\fwelding\ffl\bnges\f\bre\ftre\bted\fwith\f\b\fspeci\bl\f
welding\fprimer.\fThe\fjoint\f\bre\bs\f\bre\fnot\f\blw\bys\f\bccessible\ffrom\finside\fl\bter.\fTherefore,\f
prep\bre\fthese\f\bre\bs\fso\fth\bt\fno\fsoot\fis\fproduced\fby\fburning\fp\bint\fduring\fwelding.\f
NOTE:\fIn\forder\fto\fensure\fth\bt\fthe\fcorrosion\fprotectio n
\fproduced\fin\fproduction\fis\fnot\f
Стр. 1 из 5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506660&gui...procarmanuals.com
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A\fhole\fm\by\fbe\fdrilled\fin\f\b\fsuit\bble\fpl\bce\ffor\f\bre\bs\fwhich\f\bre\fnot\f\bccessible\ffor\fthe\f
\bpplic\btion\fof\fc\bvity\fw\bx.\fThe\fdi\bmeter\fdepends\fon\fthe\fsize\fof\fplugs\f\bv\bil\bble.\fWhen\fthis\fis\f
done\fit\fis\fvit\bl\fto\fm\bke\fsure\fth\bt\fno\fdrilling\fsw\brf\frem\bins\fin\fthe\fc\bvity\f(rust\fwill\fform\fif\f\bny\f
rem\bins).\fThe\fedge\fof\fthe\fhole\fmust\fbe\ftre\bted\fwith\fc\bvity\fw\bx.\fFin\blly\fclose\fwith\f\b\fplug\f
\bnd\fse\bl\fwith\funderse\bl.\f
Only\fon\fcomponents\fwith\fclinched\ffl\bnge\fedges:\f
After\fp\binting,\fthe\finner\fclinched\ffl\bnge\fedge\fmust\fbe\fse\bled\f\bs\ff\br\f\bs\fis\fpossible\fwith\f
c\bvity\fw\bx.\fFor\fthis,\fthe\frep\bired\fcomponent\fshould\fbe\fpositioned\fupright\f\bnd\fcorrosion\f
protection\fw\bx\fspr\byed\finto\fthe\fw\bter\fdr\bin\bge\fholes\f\bnd/or\fthe\fthre\bd\fholes\ffor\fthe\fhinges\f
in\fboth\fdirections\f(50\fml\fcorresponds\fto\f\bbout\f20\fseconds\fspr\bying\ftime).\f
For\fdoors,\ftilt\f\bnd\fturn\fthe\fcomponent\fto\fspre\bd\fthe\fcorrosion\fprotection\fw\bx\fover\fthe\f
whole\fedge\fof\fthe\ffl\bnge.\f
Wax a\b\blication\f
Corro\fion \brotection for the floor \ban (exam\ble)
\f
Стр. 4 из 5
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If\fthe\fcorrosion\fis\fjust\fst\brting,\fwith\fup\fto\f1\fmm\frusting\fbelow\f(in\fthe\fform\fof\f\b\fdot\for\f\b\f
line)\fthe\fd\bm\bge\fis\frectified\f\bs\ffollows:\f
Cle\bn\fthe\fdefective\floc\btion.\f\f

Mech\bnic\blly\fremove\fthe\frusting\fwhich\fis\fst\brting\fbelow\fthe\fsurf\bce.\f\f


If\fthe\f\bre\b\fis\fsm\bll,\f\bpply\fprimer\f\bnd\f\bllow\fit\fto\fdry,\fthen\fuse\fthe\fp\bint\fpencil\fto\ftouch\fup\f
the\f\bre\b\f-\fif\fnot,\frespr\by\fthe\fd\bm\bged\f\bre\b.\f\f
If\frust\fis\f\blre\bdy\funder\fthe\fp\bint\ffinish\fto\fthe\fsteel\fp\bnel,\fthen\fthe\fwhole\fp\bint\ffinish\fin\fthe\f
\bf
fected\f\bre\b\fmust\fbe\fs\bnded\f\bw\by.\f\f
Furthermore,\fthe\fexisting\ftr\bces\fof\fcorrosion\fin\fthe\fbody\fp\bnel\fmust\fbe\fc\brefully\f\bnd\f
completely\fremoved.\f
Fin\blly\f\b\fnew\fp\bint\ffinish\fmust\fbe\f\bpplied\fin\fthis\f\bre\b.\fIn\fthe\fc\bse\fof\frusting\fthrough,\fthe\f
\bffected\fbody\fp\bnel\fis\f\blre\bdy\fcompletely\fdestroyed.\fSuch\fd\bm\bge\frequires\fcomplete\for\f\bt\f
le\bst\fp\brti\bl\frepl\bcement.\f
NOTE:\f:\fIn\fthe\fgener\bl\fsection\fthere\f\bre\fsever\bl\fch\bp t
ers\fwhich\fpresent\fthe\ftechniques\f
necess\bry\ffor\f\b\fprofession\bl\fcorrosion\frep\bir.\f
The\foutcome\fof\fthis\fis\fthe\ffollowing\frep\bir\fsequence:\f
\f

Remove\fthe\frusted-through\fp\brt.\f\f

Remove\fthe\frem\bining\ftr\bces\fof\fcorrosion.\f\f

Offer\fup\fthe\fnew\fp\brt.\f\f

Prep\bre\fthe\fjoint\f\bre\bs.\f\f

Weld\fthe\fnew\fp\brt\finto\fpl\bce.\f\f

Produce\fthe\fcorrosion\fprotection.\f
For\f\b\fprofession\bl\frep\bir\fit\fis\fessenti\bl\fto\freproduce\fthe\fcorrosion\fprotection\fduring\f\bnd\f
\bf
ter\fthe\frep\bir.\f
Стр. 2 из 2
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Body Re\bair\f - General Information -
Sealer, Underbody Protection Material and
Adhe\five\f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
Se\bl\bnts,\f\bdhesives,\fc\bvity\fw\bx\f\bnd\funderbody\fprotection\fm\bteri\bls\f\bre\fused\fduring\fthe\f
v\b

rious\fbody\frep\birs.\fIn\fthis\f\bre\b\fFord\foffers\f\b\fr\bnge\fof\fproducts\fwhich\fh\bve\fbeen\ftested\f
\bnd\fm\btched\fto\fe\bch\fother.\f
CAUTION:\fAlw\bys\fbe\fextremely\fc\breful\fwhen\fh\bndling\fsol
vents,\fse\bl\bnts\f\bnd\f
\bdhesives.\fSome\fproducts\fcont\bin\fsubst\bnces\fh\brmful\fto\fhe\blth\for\fgive\foff\fh\brmful\for\f
poisonous\fv\bpors.\fAlw\bys\ffollow\fthe\fm\bnuf\bcturer's\finstructions.\fIf\fthere\fis\f\bny\fdoubt\f\bs\f
to\fwhether\f\b\fp\brticul\br\fsolvent\fis\fsuit\bble,\fit\fmust\fNOT\fbe\fused.\f
Clinched flange \brotection \f
On e

-component\f\bdhesive/se\bler\fwhich\fc\bn\fbe\f\bpplied\fby\fbrush\for\fspr\bying,\fb\bsed\fon\fMS\f
polymer,\fwith\f\b\ffl\bt\fnozzle\ffor\f\bpplic\btion\f\bnd\fwith\fthe\ffollowing\fproperties:\f\f

C\bn\fbe\fs\bnded\f

Perm\bnently\fel\bstic\f

Non-corrosive\f

Very\fgood\f\bdhesion\f

R\bpid\fh\brdening\f\bnd\fresist\bnt\fto\f\bgeing\f

C\bn\fbe\fover-p\binted\fwith\f\blmost\f\bll\fpropriet\bry\fp\bints\f
Seam \fealant T Anthracite \f
O n

e-component\fse\bler\fb\bsed\fon\fMS\fpolymer,\ffor\fse\bling\fjoints\f\bnd\fse\bms,\fwith\fthe\f
following\fproperties:\f\f

Silicon-free\f

Solvent-free\f\bnd\flow-odor\f

suit\bble\ffor\fgluing\fHVH\felements\finto\fposition\fin\ftheir\frespective\fbody\f\bre\bs\f
Body \fealant T beige \f
Se
\bler\fwith\fthe\ffollowing\fproperties:\f

St\bble\f

Cont\bins\fsolvent\f

Especi\blly\fsuit\bble\ffor\fvisible\fse\bms\f

After\fh\brdening\fc\bn\fbe\foverp\binted\fwith\ftwo-p\bck\fp\bint\f
Underbody Coating\f
U n

derbody\fprotection\fis\fnecess\bry\ffor\fperm\bnently\fel\bstic\fcorrosion\fprotection\fof\fvehicle\f
Стр. 1 из 2
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NOTE:\fSteplessly\fv\bri\bble\fm\bchines\fincre\bse\fthe\fworking\flife\fof\fthe\fcutting\ftool.\fUse\fof\f\b\f
suit\bble\flubric\bnt\fc\bn\fincre\bse\fthis\feven\ffurther.\f\f
A\fspot\fweld\fmilling\ftool\fusu\blly\fh\bs\f\bn\f\bdjust\bble\fdep
th\fstop\f\bnd\f\b\fs\bfety\ffixing\fsystem.\f
These\fprevent\fthe\fm\bchine\ffrom\fdrilling\ftoo\fdeep\f\bnd\fthe\fcutter\ffrom\fslipping\fwhile\f
working.\f
Rod \fander
Another\foption\ffor\fsep\br\bting\fresist\bnce\fspot\fwelds\fis\fto\fuse\fthe\frod\fs\bnder.\f\f
If\fspot\fwelds\f\bnd\fMIG\fwelds\f\bre\fdifficult\fto\fre\bch,\f\b\frod\fs\bnder\fm\by\foffer\f\bn\f\bltern\btive.\f
Short \ftroke \faw
The\fshort\fstroke\fs\bw\fis\fsuit\bble\ffor\fsep\br\bting\fvehicle\fbody\fcomponents\f\bnd\ffor\fm\bking\f\b\f
sep\br\bting\fcut\ffor\fp\brti\bl\frep\birs.\f
NOTE:\fIn\forder\fnot\fto\fd\bm\bge\fp\bnels,\fwiring\fh\brnesses ,
\fhoses\for\fsimil\br\fcomponents\f
which\flie\fbehind,\fremove\fthem\fbeforeh\bnd\f\bs\fnecess\bry.\f
The\fn\brrow\fdesign\fof\fthe\fs\bw\fbl\bde\fpermits\fcutting\fin\f
tight\fcurves.\fStr\bight\fcuts\frequire\f\b\f
rel\btively\fgre\bt\fde\bl\fof\fpr\bctice.\f
Orbital \faw
Where\fuse\fof\fthe\fshort\fstroke\fs\bw\fis\fdifficult\fbec\buse\fof\fthe\fbody\fconstruction,\fthe\forbit\bl\f
s\bw\fc\bn\fbe\fused.\f
The\fcutting\fdepth\fof\fthe\forbit\bl\fs\bw\fc\bn\fbe\fset.\fThis\f\bllows\fsep\br\bting\fcuts\fto\fbe\fm\bde,\f
despite\fp\bnels\for\fother\fcomponents\flying\fin\fd\bnger\fbehind.\fStr\bight\fcut\flines\fc\bn\fbe\fmore\f \f\f
\f\f
\f\f
Стр. 2 из
3
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The\frep\bir\f\bre\b\fmust\f\blw\bys\fbe\f\bccessible\ffrom\fboth\fsides,\fso\fth\bt\fthe\fhe\bted\f\bre\b\fc\bn\fbe\f
properly\fworked\fmech\bnic\blly.\f
The\fcombin\btion\fof\fhe\bting\f\bnd\fmech\bnic\bl\fworking\fis\fvery\feffective.\f
As\fsoon\f\bs\fthe\fw\brm\fpoint\fis\fest\bblished,\fh\bmmering\fis\fimmedi\btely\fst\brted\fusing\fthe\f
\bluminum\fh\bmmer\ftogether\fwith\f\b\fsuit\bble\fdolly\fon\fthe\finside\fof\fthe\frep\bir\fsurf\bce,\f
working\fin\fspir\bl\fmovements\ftow\brds\fthe\fw\brm\fpoint.\fThis\fc\buses\fm\bteri\bl\fto\fbuild\fup\fin\f
the\fcenter\fof\fthe\fw\brmed\f\bre\b.\f
Lead loading
Despite\fgood\fextern\bl\fp\bnel\fbe\bting\ftechniques,\fit\fis\fnot\f\blw\bys\fpossible\fto\frectify\fevery\f
surf\bce\funevenness.\fFor\fthis\fre\bson,\f\bpplic\btion\fof\fle\bd\flo\bding\fis\f\bn\fimport\bnt\fp\brt\fof\f
p\bnel\fbe\bting.\fCAUTION:\fPoisonous\fg\bses\f\bnd\fdust\fc\bn\fbe\fproduced\fwhe n
\fworking\fsolder.\fUse\f\bn\f
extr\bction\funit\f\bnd,\fif\frequired,\f\b\fprotective\fm\bsk.\f
NOTE:\fSince\f07/2003,\fle\bd\fcompounds\fh\bve\fbeen\fruled\fout\ffor\fproduction.\fAppropri\bte\f
le\bd-free\ftin\fsolders\f\bnd\fp\bstes\fmust\f\blso\fbe\fused\fin\fthe\fworkshop.\f
Typic\bl\f\bpplic\btion\f\bre\bs:\f

Body\fcomponents\fwith\flimited\for\fno\f\bccess\ffrom\fthe\fre\br.\f\f

Body\fcomponents\fwith\fvery\fn\brrow\fcross-section.\f\f

Body\fcomponents\fwhich\f\bre\fp\brticul\brly\fexposed\for\fwhich\fc\bn\fmove.\f\f

Weld\fse\bms\fof\fp\brti\bl\frep\birs.\f\f

Rocker\fp\bnel\f\bre\bs,\fwheel\f\brch\fedges,\fside\fp\bnel\f\bre\bs.\f\f

Doors,\fhood,\flugg\bge\fcomp\brtment\flid.\f\f

Sw\bge\flines\f\bnd\fjoint\f\bre\bs.\f
Tin\fh\bs\fthe\ffollowing\f\bdv\bnt\bges:\f
Excellent\fbonding\fon\fb\bre\fmet\bl\fsurf\bces.\f\f
Descrip\bionDescrip\bion
1Overstretched\f\bre\b
2Point\fhe\bting\fusing\fthe\foxy-\bcetylene\ftorch
3Spir\bl\fsh\bped\fknocking\fb\bck\fwith\fdolly
\f
Стр. 5 из 6
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Body Re\bair\f - General Information -
Joining Technique\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
Welding
Be

fore\fwelding\fwork\fis\fperformed\fon\f\b\fvehicle\fbody,\f\bll\fs\bfety\fme\bsures\ffor\fthe\fprotection\f
of\fpeople,\fmodules\f\bnd\felectric\bl\fcomponents\fmust\fbe\fobserved.\f
NOTE:\fBefore\fbeginning\fthe\fwork,\fple\bse\frefer\fto\fthe\fs
\bfety\finstructions\f\bnd\fw\brnings\fin\f
the\fch\bpter\fS\bfety\fInstructions.\fPle\bse\f\blso\fnote\fthe\fw\brnings\fof\fthe\frespective\f
equipment\fm\bnuf\bcturer.\f
Resist\bnce\fspot\fwelding\f\bnd\fMIG\fwelding\f\bre\fthe\fmost\f c
ommon\ftechniques\fused\fin\fbody\f
construction.\fDuring\frep\bir\fwork,\fthe\fwelded\fconnection\fmust\fbe\frestored\fto\fbe\fequiv\blent\f
to\fthe\forigin\bl.\f
Re\fi\ftance \f\bot welding.
NOTE:\fBefore\fst\brting\fthe\fwork,\fple\bse\frefer\fto\fthe\fch\bpter\fon\fs\bfety\finstructions.\f
In

\fdoing\fso,\fthe\frep\bir\fwelds\fmust\fm\btch\fthe\fst\bnd\brd\f
of\fthose\fproduced\fin\fproduction\fin\f
number\f\bnd\fdi\bmeter.\f
Preconditions\ffor\fresist\bnce\fspot\fwelding:\f

The\fp\bnels\fto\fbe\fwelded\foverl\bp.\f\f

The\fweld\fspot\fis\f\bccessible\fon\fboth\fsides\ffor\fthe\felectrodes.\f\f

The\fsh\bpe\f\bnd\f\blignment\fof\fthe\fweld\felectrodes\fis\fcorrect.\f\f

The\fresist\bnce\fwelding\fequipment\fis\fpowerful\fenough\fto\fbe\f\bble\fto\freproduce\fthe\f
pr

oduction\fspot\fweld\fdi\bmeter.\f
NOTE:\fThe\fwelding\fequipment\fsettings\f\bnd\fthe\f\bdjustment\fof\fthe\findividu\bl\fp\br\bmeters\f
\br
e\fto\fbe\fm\bde\fin\f\bccord\bnce\fwith\fthe\fdevice\fm\bnuf\bcturer's\fspecific\btions.\f
Well-prep\bred\fwelding\ffl\bnges\f\bre\f\b\fprerequisite\ffor\f\b
\fproblem-free\fwelded\fjoint.\fThis\f
me\bns:\f

The\fwelding\ffl\bnges\fmust\flie\fperfectly\ffl\bt\fto\fone\f\bnother.\f\f

The\fwelding\ffl\bnges\fmust\fbe\fcle\bn\f\bnd\ffree\fof\foil\for\fgre\bse\fon\fboth\fsides.\f\f

Welding\fprimer\f(zinc-co\bted\f\bnd\fconductive)\fmust\fbe\f\bpplied\f\bs\fcorrosion\fprevention.\f
Only\fin\flimited\fc\bses\fc\bn\fwelding\ferrors\fin\fresist\bnce\fspot\fweld\fjoints\fbe\fdetected\ffrom\fthe\f
ou
tside\f.\fTherefore,\f\b\ftest\fweld\fshould\fbe\fc\brried\fout\fbefore\fe\bch\frep\bir\fweld.\fThe\fpeel\ftest\f
c\brried\fout\f\bfter\fthe\fwelding\fgives\finform\btion\fon\fthe\fqu\blity\fof\fthe\fwelding.\fThe\fspot\fweld\f
must\fnot\ffl\bke\foff.\f
MIG welding
B\bsic\blly,\fthree\fmethods\fof\fMIG\fwelding\f\bre\fused:\f

Puddle\fweld.\f\f
\f
Стр. 1 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468073&gui...procarmanuals.com
http://vnx.su

Continuous\fbe\bd\fwelding\f\f

Intermittent\fbe\bd\fwelding\f
Fields\fof\f\bpplic\btion\f

Any\fjoins\fth\bt\f\bre\fMIG\fwelded\fin\fproduction\fmust\f\blso\fbe\frepl\bced\fby\fMIG\fwelds.\f\f

Puddle\fwelding\fm\by\fbe\fused\fin\fcert\bin\fc\bses,\fif\fthere\fis\finsufficient\f\bccess.\f\f

If\fthe\fover\bll\fp\bnel\fthickness\fis\fgre\bter\fth\bn\f3\fmm,\fwithout\fcorrespondingly\fpowerful\f
sp

ot\fwelding\fequipment,\fpuddle\fwelding\fshould\fbe\fused.\f\f

When\fde\bling\fwith\f\bny\fMIG\fbr\bzed\fjoints\fwhich\f\bre\fpresent,\ffollow\fthe\fvehicle-specific\f
re

p\bir\finstructions.\f
NOTE:\fThe\fincre\bsed\f\bpplic\btion\fof\fhe\bt\fduring\fMIG\fwelding\fdestroys\fthe\fcorrosion\f
p r

otection\fl\byers\fover\f\b\fmuch\fl\brger\f\bre\b\fth\bn\fduring\fresist\bnce\fspot\fwelding.\fFor\fthis\f
re\bson,\fgre\bter\fc\bre\fmust\fbe\ft\bken\fwhen\f\bpplying\fthe\fcorrosion\fprotection\f\bfterw\brds.\f
Welding\frep\birs\fc\bn\fonly\fbe\fc\brried\fout\fproperly\fif\fth
e\fequipment\fis\fset\fup\fcorrectly\f\bnd\f\bll\f
welding-rel\bted\fprep\br\btions\f\bre\fcomplied\fwith\f\bccur\btely.\f

Ple\bse\fnote\fthe\finstructions\fof\fthe\frespective\fwelding\fequipment\fm\bnuf\bcturer.\f\f

The\fhose\f\bssembly\fmust\fbe\funtwisted.\f\f

The\fcore\fmust\fbe\ffree\ffrom\fp\brticles\fof\fwire\fdebris.\f\f

The\fg\bs\f\bnd\fcurrent\fnozzles\fmust\fbe\ffree\fof\fsl\bg\f\bnd\fsc\ble\fresidue.\f\f

P\by\f\bttention\fto\fthe\fqu\blity\fof\fthe\fwelding\fwire\f\bnd\fthe\fg\bs\fflow\fr\bte.\f\f

Ensure\fth\bt\fthe\fjoint\fsurf\bce\fis\fperfect.\f\f

Prep\bre\f\b\fb\bre\fmet\bl\fjoint\fsurf\bce.\f\f

M\bint\bin\fthe\fcorrect\fg\bps\f(root\fform\btion).\f\f

Produce\f\b\ftest\fweld.\f
Plug Weld\f
Sp

eci\bl\ffe\btures\fto\fnote\fwhen\fpuddle\fwelding:\f
The\fp\bnels\fto\fbe\fjoined\fmust\flie\fperfectly\ffl\bt\fto\fone\f\bnother.\f\f

The\fp\bnel\ffl\bnges\fmust\fbe\ftre\bted\fwith\fcorrosion\fprotection.\fThe\fposition\fof\fthe\fweld\f
mu

st\fbe\fb\bre.\f\f

Prep\bre\fthe\fholes\fdepending\fon\fthe\fthickness\f\bnd\fnumber\fof\fthe\fp\bnels.\fThe\fhole\fsize\f
sh

ould\fbe\f6-10\fmm,\for\fm\btch\fthe\forigin\bl\fweld\fspot.\f\f

St\brt\fthe\fwelding\fprocedure\fon\fthe\fp\bnel\f\bt\fthe\fbottom\fso\fth\bt\fthe\fhole\fis\ffilled\f
co

mpletely.\f
Continuous\fbe\bd\fwelding\f
A\f
welded\fjoint\fwith\f\b\ffull\fse\bm\fis\fsuit\bble\ffor\fjoining\fhighly\fprofiled\fbody\fp\brts.\fPill\br\f\bnd\f
sill\f\bre\bs\f\bre\ftypic\bl\f\bpplic\btion\f\bre\bs.\f
\f
Стр. 2 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468073&gui...procarmanuals.com
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