2006 FORD S-MAX length

Is\f\b\fcle\br\floss\fof\fgre\bse\fvisible\f\bt\fthe\fweld\fse\bm\fof\fthe\f
du\bl\fm\bss\fflywheel?\f
Yes INSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
N\f
GO\fto\fE28 .\f\f
E28: GUIDE PINS OF THE DUAL-MASS FLYWHEEL
Check\fthe\finst\bll\btion\fof\fthe\fguide\fpins\fof\fthe\fdu\bl-
m\bss\fflywheel.\f1
Are\fthe\fguide\fpins\ffor\fthe\fdu\bl\fm\bss\fflywheel\fpresent,\f
\bnd\fdo\fthey\f\bll\fh\bve\fthe\fs\bme\flength?\f
Yes
The\fdu\bl\fm\bss\fflywheel\fis\fOK.\f
N\f INSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
E29: CHECK THE ROTATION OF THE SECONDARY MASS OF THE DUAL MASS
FLYWHEEL
CAUTIONS:\f
Do\fnot\frework\for\fm\bchine\fthe\fdu\bl\fm\bss\f
flywheel\fif\fit\fis\fdistorted.\f
Do\fnot\fcle\bn\fthe\fdu\bl\fm\bss\fflywheel\fwith\f\bny\f
kind\fof\fliquid.\fUse\fonly\f\b\fdry\fcloth\fto\fcle\bn\fthe\f
flywheel.\f
Do\fnot\fcle\bn\fthe\fg\bp\fbetween\fthe\fprim\bry\f\bnd\f
second\bry\fm\bss.\fOnly\fcle\bn\fthe\fbolt\fconnection\f
surf\bce\f\bnd\fthe\fclutch\fsurf\bce.\f
NOTE:\fDiscolor\btion\fis\fnot\f\b\fre\bson\fin\fitself\fto\f
repl\bce\fthe\fdu\bl\fm\bss\fflywheel.\f Remove\fthe\fclutch\fdisc\f\bnd\fclutch\fpressure\fpl\bte.\f
1
C\bn\fthe\fsecond\bry\fm\bss\fbe\fturned\ffreely\fby\fmore\fth\bn\f
15\fteeth?\f
Yes INSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
N\f GO\fto\fE31 .\f\f
E30: ROTATION OF THE DUAL-MASS FLYWHEEL
Secure\fthe\fprim\bry\fside.\fTwist\fthe\fsecond\bry\fside\f
in\f\b\fclockwise\fdirection\funtil\fspring\fresist\bnce\fis\f1
\f\f
\f\f
\f\f
Стр. 18 из 20
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INSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
N\f GO\fto\fE34 .\f\f
E34: GUIDE PINS OF THE DUAL-MASS FLYWHEEL
Check\fthe\finst\bll\btion\fof\fthe\fguide\fpins\fof\fthe\fdu\bl-
m\bss\fflywheel.\f1
Are\fthe\fguide\fpins\ffor\fthe\fdu\bl\fm\bss\fflywheel\fpresent,\f
\bnd\fdo\fthey\f\bll\fh\bve\fthe\fs\bme\flength?\f
Yes
The\fdu\bl\fm\bss\fflywheel\fis\fOK.\f
N\f INSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
PINPOINT TEST F : FLUID LEAKAGE
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
F1: CHECK THE CLUTCH SLAVE CYLINDER
Check\fthe\fclutch\fm\bster\fcylinder\ffor\fle\bks.\f1
Is\fthe\fclutch\fm\bster\fcylinder\fOK?\f
Yes GO\fto\fF2 .\f\f
N\f R

ENEW\fthe\fclutch\fm\bster\fcylinder.\f
F2: CHECK THE CLUTCH SLAVE CYLINDER
Check\fthe\fclutch\fsl\bve\fcylinder\ffor\fle\bks.\f1
Is\fthe\fclutch\fsl\bve\fcylinder\fOK?\f
Yes GO\fto\fF3 .\f\f
N\f I

NSTALL\f\b\fnew\fclutch\fsl\bve\fcylinder.\f
F3: INSPECT SYSTEM HYDRAULIC LINES
Check\fthe\fhydr\bulic\flines\fin\f\bre\b\fof\fengine\f\bnd\ftr\bnsmission\ffor\floose\for\f
d\bm\bged\funions.\f
1
Are\fthe\fclutch\fhydr\bulic\flines\fOK?\f
Yes CARRY\fOUT\f\b\fro\bd\ftest\fto\fverify\fthe\fcustomer\fconcern.\f
N\f REPAIR\for\fINSTALL\fnew\fcomponents\f\bs\fnecess\bry.\fCARRY\fOUT\f\b\fro\bd\f
test.\f \f\f
Стр. 20 из
20
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Manual T\bansmissi\fn/T\bansaxle Exte\bnal
C\fnt\b\fls - Vehicles With: 5-Speed Manual
T\bansaxle - MTX75 - Exte\bnal C\fnt\b\fls
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Desc\bipti\fn and Ope\bati\fn
Ge\br\fselector\funit\f\bnd\fge\brshift\fc\bble\f
\f\f
Desc\bipti\fn
Shift\funit\f
Ge\brshift\fc\bbles\fret\bining\fbr\bckets\f
Shift\f\brm\fwith\fd\bmping\fweight\f
Selector\fc\bble\f\bdjusting\fmech\bnism\f
Selector\fc\bble\f
Shift\fc\bble\f
Shift\flever\f
Adjustment\ftool,\fge\brshift\flever\f
The\flength\fof\fthe\fselector\fc\bble\fc\bn\fbe\f\bdjusted.\f
Th

e\fspring\fin\fthe\fge\brshift\flever\fpulls\fthe\fselector\fc\bble\finto\fthe\fneutr\bl\fposition\fof\fthe\fg\bte\f
for\f3rd/4th\fge\br.\f
The\fge\brshift\flever\fis\flocked\fin\fthis\fposition\fusing\f\bn\f\bdjustment\ftool.\f
The\f\bdjustment\fmech\bnism\fis\floc\bted\f\bt\fthe\fend\fne\brest\fthe\ftr\bnsmission.\f Item
1
2
3
4
5
6
7
8
\f
Pa\bt Numbe\b -
-
-
-
-
-
-
-
Стр. 1 из 1
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G510616&gui...procarmanuals.com
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Manual T\bansmissi\fn/T\bansaxle Exte\bnal
C\fnt\b\fls - Vehicles With: 6-Speed Manual
T\bansaxle - MMT6 - Exte\bnal C\fnt\b\fls
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Desc\bipti\fn and Ope\bati\fn
Ge\br\fselector\funit\f\bnd\fge\brshift\fc\bble\f
\f\f
Desc\bipti\fn
Shift\funit\f
Ge\brshift\fc\bble\fret\bining\fbr\bckets\f
Shift\f\brm\fwith\fd\bmping\fweight\f
Selector\fc\bble\f\bdjusting\fmech\bnism\f
Selector\fc\bble\f
Shift\fc\bble\f
Shift\flever\f
Adjustment\ftool,\fge\brshift\flever\f
The\flength\fof\fthe\fselector\fc\bble\fc\bn\fbe\f\bdjusted.\f
Th

e\fspring\fin\fthe\fge\brshift\flever\fpulls\fthe\fselector\fc\bble\finto\fthe\fneutr\bl\fposition\fof\fthe\fg\bte\f
for\f3rd/4th\fge\br.\f
The\fge\brshift\flever\fis\flocked\fin\fthis\fposition\fusing\f\bn\f\bdjustment\ftool.\f
The\f\bdjustment\fmech\bnism\fis\floc\bted\f\bt\fthe\fend\fne\brest\fthe\ftr\bnsmission.\f Item
1
2
3
4
5
6
7
8
\f
Pa\bt Numbe\b -
-
-
-
-
-
-
-
Стр. 1 из 1
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G837189&gui...procarmanuals.com
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Manual T\bansmissi\fn/T\bansaxle Exte\bnal
C\fnt\b\fls - Vehicles With: 6-Speed Manual
T\bansaxle - M66 - Exte\bnal C\fnt\b\fls
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Desc\bipti\fn and Ope\bati\fn
Ge\br\fselector\funit\f\bnd\fge\brshift\fc\bbles\f
\f\f
Desc\bipti\fn
Shift\funit\f
Ge\brshift\fc\bbles\fret\bining\fbr\bckets\f
Shift\f\brm\fwith\fd\bmping\fweight\f
Selector\fc\bble\f\bdjusting\fmech\bnism\f
Selector\fc\bble\f
Shift\fc\bble\f
Ge\brshift\flever\f
Adjustment\ftool,\fge\brshift\flever\f
The\flength\fof\fthe\fselector\fc\bble\fc\bn\fbe\f\bdjusted.\f
Th

e\fspring\fin\fthe\fge\brshift\flever\fpulls\fthe\fselector\fc\bble\finto\fthe\fneutr\bl\fposition\fof\fthe\fg\bte\f
for\f3rd/4th\fge\br.\f
The\fge\brshift\flever\fis\flocked\fin\fthis\fposition\fusing\f\bn\f\bdjustment\ftool.\f
The\f\bdjustment\fmech\bnism\fis\floc\bted\f\bt\fthe\fend\fne\brest\fthe\ftr\bnsmission.\f Item
1
2
3
4
5
6
7
8
\f
Pa\bt Numbe\b -
-
-
-
-
-
-
-
Стр. 1 из 1
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G510630&gui...procarmanuals.com
http://vnx.su

I\bstallat\fo\b \bre\fse\bled.\fUse\fnew\fbl\bnking\fc\bps.\f
Refer\fto:\f Qu
ick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
6. \f
1. \f
2. Using\f\b\fsuit\bble\flength\fof\ffuel\fresist\bnt\ftube.\f General \bqui\fment: Fluid\fcont\biner\f
3. D

isc\brd\fthe\fbl\bnking\fc\bps.\f
Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
4. S\fecial Tool(s): 310-110A\f
\f\f
\f\f
\f\f
\f
\f\f
Стр. 2 из
4
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G834210&gui...procarmanuals.com
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5. Loosen\fthe\ffuel\ffilter\fbleed\fscrew\f(speci\bl\ftool\fshown\fremoved\ffor\fcl\brity).\f
6. Oper\bte\fthe\fh\bnd\fpressure\fpump\f\bt\fle\bst\f30\f times.\f
7. Tighten\fthe\ffuel\ffilter\fbleed\fscrew\ffinger\ftight\f (speci\bl\ftool\fshown\fremoved\ffor\fcl\brity).\f
8. Remove\fthe\flength\fof\ffuel\fresist\bnt\ftube\f\bnd\f fluid\fcont\biner\f(speci\bl\ftool\fshown\fremoved\ffor\f
cl\brity).\f
General \bqui\fment: Fluid\fcont\biner\f
9. O

per\bte\fthe\fh\bnd\fpressure\fpump\f\b\ffurther\f30\f
times\fto\fprime\fthe\ffuel\fpump.\f
10. CAUTION:\fThe\fst\brter\fmotor\foper\btion\f
mu

st\fnot\fexceed\f10\fseconds\f\bt\f\b\ftime.\fAfter\f
10\fseconds\fturn\fthe\fignition\fswitch\fto\f
position\f0\f\bnd\f\bllow\fthe\fst\brter\fmotor\fto\fcool\f
for\f30\fseconds\fbefore\foper\bting\fthe\fst\brter\f
motor\f\bg\bin.\f St\brt\fthe\fengine\f\bnd\f\bllow\fit\fto\fidle\funtil\fit\f
re
\bches\fnorm\bl\foper\bting\ftemper\bture.\f
11. Stop\fthe\fengine.\f
12. S\fecial Tool(s): 310-110A\f
\f
\f
\f
\f
Стр. 3 из 4
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2. \f
3.NOTE:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\fm\brks\f
\b
r

e\f\bligned.\f
4. Using\f\b\fsuit\bble\flength\fof\ffuel\fresist\bnt\ftube.\f Gen
eral \bqui\fment: Fluid\fcont\biner\f
5. D

isc\brd\fthe\fbl\bnking\fc\bps.\f
Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
6. S\fecial Tool(s): 310-110A\f
\f\f
\f\f
\f\f
\f
\f\f
Стр. 3 из
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05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G837796&gui...procarmanuals.com
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