2006 FORD S-MAX brake

Rear Di\bc Brake \f Brake Pad\b—Vehicle\b
With: Electronic Parking Brake (EPB)S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\btallation
Material\b
Removal
CA
UTION:\fRefer\fto:\f Br\bke\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions \f(100-00\fGener\bl\f
Inf

orm\btion,\fDescription\f\bnd\fOper\btion).\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
In\btallation
NameSpec\bf\bcat\bo\f
Br\bke\fFluid\f-\fSuper\fDOT4WSS-M6C57-A2
1. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Activ\bte\fthe\felectronic\fp\brking\fbr\bke\fc\bliper\f \bctu\btor\fservice\fmode.\f
Refer\fto:\f Electronic\fP\brking\fBr\bke\f(EPB)\fRele\bse\f
Usi

ng\fthe\fVehicle\fSystems \f(206-05\fP\brking\f
Br\b

ke\f\bnd\fActu\btion,\fGener\bl\fProcedures).\f
3. \f
4. WARNING:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
p l

\bced\fon\fthe\fbr\bke\fhose.\f
Torque:\b 35\fNm
\f
5.NOTE:\fNote\fthe\fposition\fof\fe\bch\fcomponent\f
be
fore\fremov\bl.\f
1. CAUTIONS:\f
\f\f
\f\f
\f\f
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Rear Di\bc Brake \f Brake CaliperS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\btallation
Material\b
Gen

eral Equipment
Removal CA
UTION:\fRefer\fto:\f Br\bke\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions \f(100-00\fGener\bl\f
In f

orm\btion,\fDescription\f\bnd\fOper\btion).\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Br\bke\fFluid\f-\fSuper\fDOT4WSS-M6C57-A2
Hose\fcl\bmp(s)
1. Remove\fthe\fwheel\f\bnd\ftire.\f\f
Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f\f 1.General \bqui\fment: Hose\fcl\bmp(s)\f
2. To

rque: 18\fNm
\f
3. Torque: 35\fNm
\f
4. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\br

e\fse\bled.\f
5. NOTE:\fNote\fthe\fposition\fof\fthe\fbr\bke\fp\bds\fto\f
\bi
d\finst\bll\btion.\f
\f\f
\f\f
\f\f
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Parking\bBrake\band\b\fctuation\b-\bParking\b
BrakeS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
M\bnu\bl\fp\brking\fbr\bke\f
A\f

convention\bl\fp\brking\fbr\bke\fsystem\fis\fused\fwith\f\b\ftwin\fA-fr\bme\fp\brking\fbr\bke\fcontrol\f
lever\fwhich\fis\floc\bted\fin\fthe\ffloor\fconsole.\f
Only\fthe\fp\brking\fbr\bke\fcontrol\fis\fvisible,\fthe\fp\brking\fbr\bke\fcontrol\flever\fis\fhidden\fby\fthe\f
floor\fconsole.\f
Electronic\fp\brking\fbr\bke\f(EPB)\f
\f\f
Description\b
EPB\fswitch\f
Right-h\bnd\fre\br\fEPB\f\bctu\btor\f
EPB\fmodule\f
Left-h\bnd\fre\br\fEPB\f\bctu\btor\f
An\fEPB\fis\f\bv\bil\bble\f\bs\f\bn\foption\ffor\fthe\fvehicle.\fIn\fcomp\brison\fto\f\b\fconvention\bl\fp\brking\f
br
\bke,\fthe\fEPB\foffers\fthe\ffollowing\f\bdv\bnt\bges:\f
*\fE\bse\fof\foper\btion,\fdue\fto\flow\foper\bting\fforces.\fThis\fis\f\bchieved\fby\fthe\fuse\fof\f\bn\felectric\bl\f
switch\finste\bd\fof\f\b\flever\f\bnd\fthe\fp\brking\fbr\bke\fc\bbles\f\bre\frepl\bced\fby\felectric\bl\fc\bbles.\f
*\fThe\fEPB\fis\f\blw\bys\f\bpplied\ffirmly,\fgiving\fm\bximum\fp\brking\fbr\bke\fpower\fin\f\bll\foper\bting\f Item
1
2
3
4 \f\f
\f
Part\bNumber
-
-
-
-
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Parking\bBrake\band\b\fctuation\b-\bParking\b
BrakeS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Refer\bto\bWiring\bDiagrams\bSection\b206-05,\bfor\bschematic\band\bconnector\b
in

formation.\b\b
General\bEquipment\b
Principles\bof\bOperation\b
In

spection\band\bVerification\b
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isual\bInspection\bChart\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symptom\bChart\b
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b

P\brking\fbr\bke\fswitch\f\f

Clutch\fped\bl\fswitch\f\f

C\bliper\f\f

Br\bke\fdisc\f\f

Br\bke\fp\bd\f
P\brking\fbr\bke\fswitch\f\f

Clutch\fped\bl\fswitch\f\f

Fuse(s)\f\f

Electric\bl\fconnector(s)\f\f

Circuit(s)\f
\fymptomPossib\be \fourcesAction
Poor\fdrive\f\bw\by\frele\bseReversing\fl\bmp\f
switch\fstuck\fon.\f
*Check\fthe\foper\btion\fof\fthe\freversing\f
l\bmps.\f\f
REFER\fto:\f Reversing\fL\bmps\f(417-01\f
Ext

erior\fLighting,\fDi\bgnosis\f\bnd\f
Testing).\f
*
Clutch\fch\bnged\f
\bnd\fnot\fre-le\brned.\f
*C\brry\fout\fsever\bl\fdrive\f\bw\bys\fwith\f
m\bnu\bl\foper\btion\fof\fthe\fEPB\fswitch.\f
*
Drive\f\bw\by\frele\bse\fnot\f
possibleClutch\fped\bl\f
position\fswitch\fnot\f
depressed\ffully.\f
*Check\fthe\fcorrect\fclutch\fped\bl\f
position\fswitch\fis\ffitted.\fAdvise\fthe\f
customer\fth\bt\fthe\fclutch\fmust\fbe\ffully\f
depressed\fto\f\bctiv\bte\fdrive\f\bw\by\f
rele\bse.\f
*
Acceler\btor\fped\bl\f
not\fdepressed\f
sufficiently.\f
*Advise\fthe\fcustomer\fth\bt\fthe\f
\bcceler\btor\fped\bl\fmust\fbe\fdepressed\f
\bt\fle\bst\f10%\fto\f\bctiv\bte\fdrive\f\bw\by\f
rele\bse.\f
*
Drive\f\bw\by\frele\bse\f
option\fconfigured\f
out.\f
*Connect\fWDS\f\bnd\fcheck\fthe\f
configur\btion.\f\f
REFER\fto:\f Module\fConfigur\btion \f(418-
01 \f

Module\fConfigur\btion,\fGener\bl\f
Procedures).\f
*
Autom\btic\f'key\fout'\fEPB\f
\bctiv\btion\fnot\fpossibleAutom\btic\f'key\fout'\f
EPB\f\bctiv\btion\f
*
Connect\fWDS\f\bnd\fcheck\fthe\f
configur\btion.\f\f
*
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Parking\bBrake\band\b\fctuation\b-\bElectronic\b
Parking\bBrake\b(EPB)\bRelease\bUsing\ba\b
Special\bTool
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
Special\bTool(s)\b
206-012\f
Retr\bctor,\fRe\br\fBr\bke\fC\bliper\fPiston
\f
1. \f
2.Special\bTool(\f):\b 206-012\f
3. To

rque:\b 35\fNm
\f
\f
\f\f
\f\f
\f\f
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Parking\bBrake\band\b\fctuation\b-\bElectronic\b
Parking\bBrake\b(EPB)\bRelease\bUsing\bthe\b
Vehicle\bSystems
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
Service\bmode\bactivation.\b
Ser
vice\bmode\bdeactivation.\b1. Refer\fto:\f
Br
\bke\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre
c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. Rele\bse\fthe\felectronic\fp\brking\fbr\bke.\f
3. \f\f 1. Turn\fthe\fignition\fswitch\fto\fposition\fII.\f
2. Fully\fdepress\f\bnd\fhold\fdown\fthe\f
\bcceler\btor\fped\bl.\f
3. Press\f\bnd\fhold\fdown\fthe\fp\brking\fbr\bke\f switch.\f
4. Turn\fthe\fignition\fswitch\fto\fposition\f0.\f
5. Turn\fthe\fignition\fswitch\fto\fposition\fII\f within\ffive\fseconds\fof\fcompleting\fsub-step\f
4.\f
6. W\bit\funtil\fthe\fEPB\fh\bs\ffully\frelo\bded.\f
7. Turn\fthe\fignition\fswitch\fto\fposition\f0.\f
8. Rele\bse\fthe\f\bcceler\btor\fped\bl.\f
9. Rele\bse\fthe\fp\brking\fbr\bke\fswitch.\f
1. \f\f 1. Turn\fthe\fignition\fswitch\fto\fposition\fII.\f
2. Fully\fdepress\f\bnd\fhold\fdown\fthe\f\bcceler\btor\fped\bl.\f
3. Lift\fup\f\bnd\fhold\fup\fthe\fp\brking\fbr\bke\f
switch.\f
4. Turn\fthe\fignition\fswitch\fto\fposition\f0.\f
5. Turn\fthe\fignition\fswitch\fto\fposition\fII\f within\ffive\fseconds\fof\fcompleting\fsub-step\f
4.\f
6. W\bit\funtil\fthe\fEPB\fh\bs\ffully\f\bpplied.\f
7. Turn\fthe\fignition\fswitch\fto\fposition\f0.\f
8. Rele\bse\fthe\f\bcceler\btor\fped\bl.\f
9. Rele\bse\fthe\fp\brking\fbr\bke\fswitch.\f
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Parking\bBrake\band\b\fctuation\b-\bElectronic\b
Parking\bBrake\b(EPB)\bRelease\bWhen\bthe\b
Vehicle\bHas\bNo\bElectrical\bPower
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
1. Refer\fto:\fBr\bke\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. \f
3. To\frele\bse\fthe\fbr\bke,\fturn\fthe\fspindle\fclockwise\f using\f\b\fT40\fsocket\fsp\bnner\for\f\b\f6mm\fAllen\fkey.\f
4. Torque:\b 9\fNm
\f
\f\f
\f\f
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Parking\bBrake\band\b\fctuation\b-\bParking\b
Brake\bCable\b\fdjustmentS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
1. \f\f1. F
ully\f\bpply\fthe\fp\brking\fbr\bke.\f
2. Fully\frele\bse\fthe\fp\brking\fbr\bke\fcontrol.\f
2. R\bise\f\bnd\fsupport\fthe\fvehicle.\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
3. Support\fthe\fmuffler\f\bnd\ft\bilpipe\f\bssembly.\f
4. Torque:\b 5\fNm
\f
5. Loosen\fthe\fp\brking\fbr\bke\fc\bble\f\bdjustment\fnut\f to\fthe\fend\fof\fthe\fp\brking\fbr\bke\fc\bble\fthre\bd.\f
6. NOTE:\fThis\fstep\frequires\fthe\f\bid\fof\f\bnother\f
t
e

chnici\bn.\f1. Insert\f\b\f1.2\fmm\ffeeler\fg\buge\fbetween\fthe\f p\br
king\fbr\bke\flever\f\bnd\fthe\fbr\bke\fc\bliper\f
\bbutment,\fon\fboth\fsides.\f
2. Tighten\fthe\fp\brking\fbr\bke\fc\bble\f \bdjustment\fnut\funtil\fmovement\fis\f
observed\fon\fone\fof\fthe\fp\brking\fbr\bke\f
levers.\f
3. Remove\fthe\ffeeler\fg\buges.\f
4. Rot\bte\fthe\fre\br\fwheels\f\bnd\ftires\f\bnd\fcheck\f for\fbr\bke\fdr\bg.\fIf\fbr\bke\fdr\bg\fis\ffelt,\floosen\f
the\fp\brking\fbr\bke\fc\bble\f\bdjustment\fnut\fto\f
the\fend\fof\fthe\fp\brking\fbr\bke\fc\bble\fthre\bd,\f
cle\bn\fthe\fp\brking\fbr\bke\fc\bbles\f\bnd\frepe\bt\f
the\fp\brking\fbr\bke\fc\bble\f\bdjustment\f
\f\f
\f\f
\f\f
\f\f
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