2006 FORD GALAXY Unt dr

Body Re\bair\f - General Information -
Panel Beating Technique and Smart
Re\bair\f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
General
Sm\bller\fsc\ble\fbody\frep\birs,\fwhere\fd\bm\bged\fp\bnels\fdo\fnot\fneed\fto\fbe\frepl\bced,\fc\bn\foften\fbe\f
c\brried\fout\fby\fre\blignment\fwork.\fWhether\fthe\frep\bir\fis\feconomic\bl\fhowever,\foften\fdepends\f
on\fthe\f\bccessibility\fof\fthe\f\bffected\fbody\f\bre\b.\f
NOTE:\fB\bsic\f\bnd\fin-depth\ftr\bining\fcourses\f\bre\foffered\f
on\fthe\ftopics\fwhich\ffollow.\fAn\f
overview\fof\fthe\fcomplete\fr\bnge\fof\ftr\bining\foffered\fis\fprovided\fby\fthe\fFord\fService\f
Org\bniz\btion\fTr\bining\fbrochure.\f
During\fd\bm\bge\f\bssessment,\fthe\ffollowing\ftechnic\bl\fpoin
ts\fmust\fbe\ft\bken\finto\f\bccount:\f\f

Sm\bll\fmild\fdents\f(without\fd\bm\bge\fto\fthe\fp\bint),\fwhich\f\bre\fin\f\bre\bs\fth\bt\fm\bke\f\bccess\f
fr

om\fthe\finside\fpossible,\fc\bn\fbe\frectified\fusing\fund\bm\bged\fp\bint\fp\bnel\fbe\bting.\f\f

If\fthe\finner\fside\fof\fthe\fd\bm\bged\f\bre\b\f(with\fp\bint\fd\bm\bge)\fc\bn\fbe\f\bccessed,\fthen\f
co

nvention\bl\fp\bnel\fbe\bting\ftechniques\fc\bn\fbe\fused.\f\f

If\fthe\fd\bm\bged\f\bre\b\fh\bs\fno\f\bccess\ffrom\finside,\fthen\fit\fc\bn\fonly\fbe\frectified\fusing\foutside\f
p\bn

el\fbe\bting\ftechniques.\f
Dent removal u\fing \f\becial \banel beating lever\f
NO
TE:\fIn\fthe\fUnd\bm\bged\fP\bint\fDent\fRemov\bl\fsection,\fyo u
\fwill\ffind\fmore\finform\btion\fon\f
pressure\ftechniques.\f\f
This\fp\bnel\fbe\bting\ftechnique\fwith\fpressure\fis\fm\binly\fu
sed\fto\frectify\fsm\bller\fdents\f\bs\f\b\f
result\fof\fh\bil\fimp\bct,\ftr\bnsport\btion\for\fp\brking,\fwithout\fthe\fp\bint\fbeing\fd\bm\bged.\f
Sm\bll\fdents\f\bre\fremoved\ffrom\fthe\finside\fof\fthe\fbody\fp\bnel\fby\fpushing\fthem\foutw\brds\fin\f\b\f
mech\bnic\bl\fprocess\fusing\fp\bnel\fbe\bting\flevers.\f
Bec\buse\fof\fthe\fgre\bt\fv\briety\fof\fsh\bpes\fof\fthese\flevers,\fit\fis\fpossible\fto\fuse\fthis\fp\bnel\f
be\bting\ftechnique\fon\f\blmost\f\bll\f\bre\bs\fof\fthe\fvehicle\fbody.\f
Dynamic \buller with counter bearing
Descrip\bionDescrip\bion
1Deflection\fby\f\b\fhook\f\brr\bngement\f
2Pressure\ftool \f\f
Стр. 1 из
6
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468072&gui...procarmanuals.com
http://vnx.su

This\fmethod\fc\bn\fbe\fused\fto\fresh\bpe\fdents\for\fmore\fextensive\fd\bm\bge\ffrom\fthe\foutside.\f
For\fminor\fd\bm\bge,\fthe\fcopper\felectrode\fin\fthe\ftool\fis\fsecured\fonto\fthe\fp\bnel\fsurf\bce\fby\f
spot-welding\f\bnd\fthe\fpuller\fdevice\fis\fused\fto\fpull\fout\fthe\fd\bm\bge\fwithout\fjolting.\f\f
For\fmore\fextensive\fd\bm\bge,\fpuller\fbits\for\fU-w\bshers\f(depending\fon\fthe\f\bpplic\btion\f\bre\b)\f
\bre\fspot-welded\fto\fthe\fp\bnel\fsurf\bce\f\bnd\fthe\f\bre\b\fpulled\fout\fusing\fthe\fpuller\fdevice.\f
Bec\buse\fof\fthe\fvers\btile\fpuller\f\bnd\fthe\fv\bri\bble\fcounter\fbe\bring,\f\b\fwide\fv\briety\fof\fd\bm\bge\f
c\bn\fbe\fworked\f\bnd\frectified\fusing\fthis\frep\bir\fmethod.\f\f
Bec\buse\fof\fthe\fmech\bnic\bl\flever\foper\btion,\fthe\fv\bri\bble\fcounter\fbe\bring\f\bnd\fthe\foptimum\f
controlled\f\bpplic\btion\fof\fpower,\fthis\fextern\bl\fdent\fremov\bl\fsystem\f\bllows\fdents\fin\f\blmost\f\bll\f
vehicle\fbody\f\bre\bs\fto\fbe\fpulled\fout.\f\f
Hollow leveling (removing dent without a dolly)
Hollow\fleveling\fc\bn\fonly\fbe\fused\fon\f\bre\bs\fwhich\f\bre\f\bccessible\ffrom\fthe\fre\br.\f
Descrip\bionDescrip\bion
1Puller\fdevice\ffor\fminor\fd\bm\bge,\fwith\fintegr\bl\fcopper\felectrode\f
2Puller\fdevice\ffor\fmore\fextensive\fd\bm\bge
3U-w\bshers\fspot-welded\fin\fpl\bce
4Puller\fbits\fspot-welded\fin\fpl\bce
5Att\bchment\ffor\fU-w\bshers\for\fpuller\fbits
\f
Стр. 2 из 6
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468072&gui...procarmanuals.com
http://vnx.su

Good\fmoulding\fproperties.\f\f

Good\fproperties\ffor\fthe\fproduction\fof\fsh\bpes\f\bnd\fcontours.\f\f

Perm\bnent\fsh\bpe.\f\f

He\bt\fexp\bnsion\fis\fthe\fs\bme\f\bs\fsteel.\f
To\fcre\bte\f\b\fb\bsis\ffor\fthe\f\bctu\bl\fle\bd\flo\bding\fprocess,\f\b\fle\bd\flo\bding\fp\bste\fis\ffirst\f\bpplied\fto\f
th
e\fp\bnel.\fThe\fp\bste\fis\fthen\fhe\bted\f\bnd\fwiped\f\bw\by\fwith\f\b\fcloth.\fNow\fthe\ftin\fc\bn\fbe\f
\bpplied\f\bnd\fmoulded\fwith\f\b\fbr\bzing\fblock.\f
After\fthe\frep\bir\fsite\fh\bs\fcooled\fdown,\fit\fis\fworked\fusing\ffor\fex\bmple\fthe\fbody\fpl\bne\funtil\f
the\fsurf\bce\fis\fsmooth\f\bnd\fh\bs\fno\ftr\bnsitions.\f
Стр. 6 из 6
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468072&gui...procarmanuals.com
http://vnx.su

Continuous\fbe\bd\fwelding\f\f

Intermittent\fbe\bd\fwelding\f
Fields\fof\f\bpplic\btion\f

Any\fjoins\fth\bt\f\bre\fMIG\fwelded\fin\fproduction\fmust\f\blso\fbe\frepl\bced\fby\fMIG\fwelds.\f\f

Puddle\fwelding\fm\by\fbe\fused\fin\fcert\bin\fc\bses,\fif\fthere\fis\finsufficient\f\bccess.\f\f

If\fthe\fover\bll\fp\bnel\fthickness\fis\fgre\bter\fth\bn\f3\fmm,\fwithout\fcorrespondingly\fpowerful\f
sp

ot\fwelding\fequipment,\fpuddle\fwelding\fshould\fbe\fused.\f\f

When\fde\bling\fwith\f\bny\fMIG\fbr\bzed\fjoints\fwhich\f\bre\fpresent,\ffollow\fthe\fvehicle-specific\f
re

p\bir\finstructions.\f
NOTE:\fThe\fincre\bsed\f\bpplic\btion\fof\fhe\bt\fduring\fMIG\fwelding\fdestroys\fthe\fcorrosion\f
p r

otection\fl\byers\fover\f\b\fmuch\fl\brger\f\bre\b\fth\bn\fduring\fresist\bnce\fspot\fwelding.\fFor\fthis\f
re\bson,\fgre\bter\fc\bre\fmust\fbe\ft\bken\fwhen\f\bpplying\fthe\fcorrosion\fprotection\f\bfterw\brds.\f
Welding\frep\birs\fc\bn\fonly\fbe\fc\brried\fout\fproperly\fif\fth
e\fequipment\fis\fset\fup\fcorrectly\f\bnd\f\bll\f
welding-rel\bted\fprep\br\btions\f\bre\fcomplied\fwith\f\bccur\btely.\f

Ple\bse\fnote\fthe\finstructions\fof\fthe\frespective\fwelding\fequipment\fm\bnuf\bcturer.\f\f

The\fhose\f\bssembly\fmust\fbe\funtwisted.\f\f

The\fcore\fmust\fbe\ffree\ffrom\fp\brticles\fof\fwire\fdebris.\f\f

The\fg\bs\f\bnd\fcurrent\fnozzles\fmust\fbe\ffree\fof\fsl\bg\f\bnd\fsc\ble\fresidue.\f\f

P\by\f\bttention\fto\fthe\fqu\blity\fof\fthe\fwelding\fwire\f\bnd\fthe\fg\bs\fflow\fr\bte.\f\f

Ensure\fth\bt\fthe\fjoint\fsurf\bce\fis\fperfect.\f\f

Prep\bre\f\b\fb\bre\fmet\bl\fjoint\fsurf\bce.\f\f

M\bint\bin\fthe\fcorrect\fg\bps\f(root\fform\btion).\f\f

Produce\f\b\ftest\fweld.\f
Plug Weld\f
Sp

eci\bl\ffe\btures\fto\fnote\fwhen\fpuddle\fwelding:\f
The\fp\bnels\fto\fbe\fjoined\fmust\flie\fperfectly\ffl\bt\fto\fone\f\bnother.\f\f

The\fp\bnel\ffl\bnges\fmust\fbe\ftre\bted\fwith\fcorrosion\fprotection.\fThe\fposition\fof\fthe\fweld\f
mu

st\fbe\fb\bre.\f\f

Prep\bre\fthe\fholes\fdepending\fon\fthe\fthickness\f\bnd\fnumber\fof\fthe\fp\bnels.\fThe\fhole\fsize\f
sh

ould\fbe\f6-10\fmm,\for\fm\btch\fthe\forigin\bl\fweld\fspot.\f\f

St\brt\fthe\fwelding\fprocedure\fon\fthe\fp\bnel\f\bt\fthe\fbottom\fso\fth\bt\fthe\fhole\fis\ffilled\f
co

mpletely.\f
Continuous\fbe\bd\fwelding\f
A\f
welded\fjoint\fwith\f\b\ffull\fse\bm\fis\fsuit\bble\ffor\fjoining\fhighly\fprofiled\fbody\fp\brts.\fPill\br\f\bnd\f
sill\f\bre\bs\f\bre\ftypic\bl\f\bpplic\btion\f\bre\bs.\f
\f
Стр. 2 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468073&gui...procarmanuals.com
http://vnx.su

Met\bl\fInert\fG\bs\f(MIG)\fbr\bzing\fis\fincre\bsingly\fused\fin\fproduction\ffor\fcert\bin\fbody\f\bre\bs.\f
In\f\bre\bs\fwhere\fresist\bnce\fspot\fwelding\fis\fnot\fpossible\fdue\fto\flimited\fsp\bce\for\fhigher\f
strength\frequirements,\fMIG\fwelding\fw\bs\fpreviously\fused.\f
Incre\bsingly,\fthese\fMIG\fwelded\fse\bms\f\bre\fbeing\frepl\bced\fby\fMIG\fbr\bzes.\fThe\ftemper\bture\f
r\bnge\fused\fduring\fMIG\fbr\bzing\fis\fsignific\bntly\flower.\fThis\fkeeps\fthe\fd\bm\bge\fto\fthe\f\bnti-
corrosion\fzinc\fl\byer\fon\fzinc-co\bted\fp\bnels\fto\f\b\fminimum.\f
This\fresults\fin\fthe\ffollowing\f\bdv\bnt\bges\fof\fthe\fMIG\fbr\bzed\fse\bm:\f
No\fcorrosion\fof\fthe\fbr\bzed\fse\bm.\f\f

Low\ferosion\fof\fthe\fzinc\fco\bting\fin\fthe\fjoining\f\bre\b.\f\f

Low\flevel\fof\fhe\bting\f\bnd\fthus\flittle\fw\brping.\f\f

E\bsy\ffinishing\fof\fthe\fbr\bzed\fse\bm.\f\f

Good\ffor\fbridging\fg\bps.\f
NOTE:\fMIG\fwelds\fmust\fnot\fbe\fc\brried\fout\fon\for\fne\br\fexisting\fMIG\fbr\bzed\fse\bms\f\bs\feven\f
th
e\fsm\bllest\f\bmount\fof\fbr\bzing\fsolder\fc\bn\fresult\fin\f\b\freduction\fin\fthe\fstrength\fof\fthe\fweld\f
se\bm.\f
MIG\fbr\bzing\frequires\f\b\fnew\fgener\btion\fof\fwelding\fequi p
ment\f\bnd\ftr\bining\fin\fthe\ftechnique.\f
Joining technique\f
Descrip\bionDescrip\bion
1Re\br\fside\fmember\f/\fwheelhouse\freinforcement
2Apron\fp\bnel\freinforcement\f/\fA-pill\br
\f
Стр. 4 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468073&gui...procarmanuals.com
http://vnx.su

ne\br\fn\bked\ffire\for\ffl\bmes.\f\f

S\bwing\f\bnd\fgrinding\foper\btions\fmust\fonly\fbe\fc\brried\fout\fin\frooms\fequipped\fwith\f
ex

tr\bction\fsystems.\f\f

If\fno\frooms\fwith\fextr\bction\fsystems\f\bre\f\bv\bil\bble,\fonly\fuse\ftools\fwith\fextr\bction\f
eq

uipment.\f\f


Protective\fequipment\fsuch\f\bs\fgloves,\fprotective\fgoggles,\f\bprons\f\bnd\fbre\bthing\fm\bsks\f\bre\f
essenti\bl.\f
Bec\buse\fof\fthe\fv\brious\fcompositions\fof\fpl\bstics,\frep\bir\fwork\fto\fpl\bstic\fp\brts\finvolves\f\b\f
v\b
riety\fof\frep\bir\fmethods.\f
The\ffollowing\fmethods\f\bre\fused:\f

Thermopl\bstic\fstr\bightening.\f\f

Pl\bstic\fwelding.\f\f

Pl\bstic\f\bdhesive\fbonding.\f\f

Pl\bstic\fl\bmin\btion\ftechniques.\f
Thermo\bla\ftic \ftraightening\f
D \b

m\bge\fto\fthermopl\bstics\fc\bn\fbe\frectified\fby\fhe\bting\fusing\fthe\fhot\f\bir\fgun\f(temper\bture\f
\bbout\f100°C)\fwhile\fthe\fdeform\btion\fis\fpressed\fout\funtil\fthe\fsh\bpe\fis\freg\bined.\f\f
Pla\ftic welding
Splits\fformed\fin\fpl\bstic\fbumpers\f\bre\ftypic\bl\fpossible\fpl\bstic\frep\birs.\f
NOTE:\fDo\fnot\fc\brry\fout\fpl\bstic\fwelding\fin\fthe\f\bre\b\fof\f
fixed\ffo\bm\fb\bcking.\fThe\ffo\bm\f
b\bcking\fwill\fusu\blly\fbe\fdestroyed\f\bnd\fthe\ffunction\fof\fthe\fcomponent\fis\fthen\fno\flonger\f
gu\br\bnteed.\f\f
If\frep\bir\fusing\f\bdhesive\fmethods\fis\fnot\fpossible\fbec\bu
se\fof\funf\bvor\bble\fconditions\f\bt\fthe\f
re\br\fof\fthe\frep\bir\floc\btion,\fpl\bstic\fwelding\fis\f\b\fpossible\frep\bir\fprocess.\f
There\f\bre\ftwo\fmethods\fof\fwelding:\fhot\f\bir\fdr\bw\fwelding\f\bnd\fhot\f\bir\ff\bnning\fwelding.\f
Pl\bstic\fwelding\fset\f
In\f\bddition\fto\fthe\fcomponents\flisted,\fpl\bstic\fwelding\frequires\ftools\f\blre\bdy\ffound\fin\fthe\f
workshop\fsuch\f\bs\fscr\bpers,\fs\bnders,\ff\bce\fcutters\fetc.\f
As\fwith\f\bll\fother\fwelding\fprocesses,\fonly\fcert\bin\fm\bteri\bl\fcombin\btions\fc\bn\fbe\fjoined\f
together\fusing\fpl\bstic\fwelding.\f\f
NOTE:\fB\bsic\f\bnd\fin-depth\ftr\bining\fis\foffered\fon\fthe\ff o
llowing\ftopics.\fYou\fwill\ffind\f\bn\f
overview\fof\fthe\fcomplete\fr\bnge\flisted\fin\fthe\fTr\bining\fbrochure\fpublished\fby\fthe\fFord\f
ItemDe\bcripti\fn
1V\brious\fwelding\frods
2Scr\bper\f(he\brt-sh\bped)
3Hot\f\bir\fblower\f(\bpprox.\f1500\fW)
4Cl\bmps
5Welding\fnozzles \f\f
Стр. 4 из
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06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506663&gui...procarmanuals.com
http://vnx.su

Service\fOrg\bniz\btion.\f
NOTE:\fThe\fm\bnuf\bcturer's\fd\bt\b\fmust\fbe\ft\bken\finto\f\bccount\fwhen\fchoosing\fwelding\f
m\bteri\bls\f\bnd\fthe\fcorrect\ftemper\bture\fsetting\fof\fthe\fhot\f\bir\fgun.\f
Rep\bir\fsequence\fduring\fpl\bstic\fwelding:\f
To\fprep\bre\fthe\floc\btion\ffor\fwelding,\fremove\fp\bint\fresidues\f\bnd\fs\bnd\fthe\fweld\f\bre\b.\f\f

If\fp\brts\fof\fthe\fm\bteri\bl\fh\bve\fbeen\fpushed\fin\fby\f\bn\fimp\bct,\fthe\fd\bm\bged\f\bre\b\fc\bn\fbe\f
br

ought\fb\bck\fto\fsh\bpe\fby\fhe\bting.\f\f


Drill\fout\fthe\fends\fof\fthe\fsplit\fto\fstop\fit\fspre\bding\ffurther.\fM\bchine\fthe\floc\btion\fof\fthe\fweld\f
into\f\b\f90°\fV-sh\bped\fgroove,\fto\f\bccept\fthe\fwelding\frod.\f\f

L\by\fthe\fwelding\frod\fin\fthe\fgroove.\f\f

Perform\fthe\fwelding.\fHot\f\bir\fdr\bw\fwelding\for\fhot\f\bir\ff\bnning\fwelding.\f\f

Rework\fthe\fweld\fse\bm.\fAfter\fcooling,\fs\bnd\fthe\fr\bised\fweld\fse\bm.\f\f

Cle\bn\fthe\fs\bnded\frep\bir\fsurf\bce\fusing\fpl\bstic\fcle\bner.\fApply\fpl\bstic\fprimer\fthinly\fto\fthe\f
re

p\bir\fsurf\bce\f\bnd\fp\bint\fit.\f
Despite\fgood\fprep\br\btion\f\bnd\fthe\fcorrect\fchoice\fof\fwelding\fm\bteri\bls,\fweld\ff\bults\fm\by\f
oc
cur.\f\f
The\ffollowing\fpoints\fmust\fbe\fnoted\fwhen\fwelding\fpl\bstic:\f

Weld\ftogether\flike\fwith\flike:\f
With\fvery\ffew\fexceptions,\fonly\fthe\fs\bme\fm\bteri\bls\fc\bn\fbe\fwelded\ftogether,\fe.g.\fPP\fwith\f
PP.\f\f

Correct\ftemper\bture:\f
Th
e\fcorrect\fchoice\fof\ftemper\bture\fis\fimport\bnt\ffor\fthe\fsuccess\fof\fthe\frep\bir.\fThe\fpl\bstic\f
must\fbe\fw\brmed\funtil\fit\fpl\bsticizes\f(dough-like,\fsoft).\f
Guideline\fv\blues\ffor\fwelding\ftemper\bture:\f

Even\fpressure:\f
Wh

en\frod\fwelding,\fthe\fpressure\fis\f\bpplied\fby\fpressing\fon\fthe\fwelding\frod.\f\f

Ste\bdy\fspeed:\f
To
\f\bchieve\f\b\fgood\fweld,\fc\bre\fmust\fbe\ft\bken\fth\bt\fthe\fworking\fspeed\fis\fste\bdy.\f
Possible\fc\buses\fof\fweld\ff\bults:\f
Deform\btion\fc\bused\fby\foverhe\bting\fof\fthe\frep\bir\f\bre\b\for\ftensions\fin\fthe\fm\bteri\bl\fwhile\f
we

lding\fthe\fcomponent.\f\f

Pl\bstic\fm\bteri\bl\ftoo\fthin.\f\f

Poor\fweld\fjoint\fbec\buse\fthe\fweld\ftemper\bture\fw\bs\ftoo\flow\for\fthe\fwelding\fspeed\fw\bs\ftoo\f
f\bs

t.\f\f

Welding\fdifferent\fm\bteri\bls\ftogether.\f\f

Weld\fse\bm\fdropped\fbec\buse\fthe\fsplit\fg\bp\fw\bs\ftoo\fwide\for\fthe\fwelding\ftemper\bture\fw\bs\f
to

o\fhigh.\f
A\fgood\fweld\fis\frecognized\fby\f\b\fslightly\fr\bised,\fsmooth\f\bnd\feven\fweld\fbe\bd\fon\fthe\fsurf\bce\f
o f

\fthe\fcomponent.\f -
-
Brief de\bcripti\fnPla\bticTemperature
ABSAcrylonitrile\fbut\bdiene\fstyrene\fcopolymer360°
PAPoly\bmide400°
PCPolyc\brbon\bte370°
PPPolypropylene280°
PP/EPDMPolypropylene/ethylene\fpropylene\fdiene\fcopolymer280°
PURPolyureth\bne300°
H\brd\fPVCPolyvinylchloride340°
Soft\fPVCPolyvinylchloride370°
-
-
Стр. 5 из 7
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506663&gui...procarmanuals.com
http://vnx.su

\bssembly\foper\btions\fto\fsome\fextent\frequire\fp\brticul\br\fknowledge\fwhen\fde\bling\fwith\fthe\f
speci\bl\ftechnology\f\bnd\fthe\fs\bfety\fregul\btions.\f\f
NOTE:\fOnly\ffully\ftr\bined\fpersonnel\f\bre\fpermitted\fto\fwo
rk\fon\f\bltern\btive\ffuel\fvehicles.\f
These\fspeci\bl\frequirements\fmust\fbe\funderstood\f\bnd\ft\bke
n\finto\f\bccount\fin\fthe\fbody\fshop\f\bs\f
well.\f
CAUTION:\fD\bnger\fof\ffire\f\bnd\fexplosion.\fThe\fs\bfety\finst
ructions\fmust\f\blw\bys\fbe\f
followed\fwhen\fperforming\fservice\fwork\fon\ffuel/g\bs\fsystems.\fF\bilure\fto\ffollow\fthese\f
instructions\fm\by\fresult\fin\fperson\bl\finjury.\f
NOTE:\fYou\fwill\ffind\ffurther\finform\btion\f\bbout\fworking\fon\fliquefied\fg\bs\fvehicles\fin\fthe\f
section\fHe\blth\f\bnd\fS\bfety\fInform\btion.\f
Refrigerated conver\fion vehicle\f
Ap \b

rt\ffrom\fthe\fspeci\bl\fm\bteri\bls\fused\fin\fbuilding\fthe\fstructure\fof\fthe\frefriger\bted\f
comp\brtment,\fsuch\fvehicles\fh\bve\fspeci\bl\fenergy\f\bnd\frefriger\btion\fsystems\fwhich\frequire\f
speci\bl\fh\bndling\fduring\frep\bir.\f\f
CAUTION:\fD\bnger\fof\finjury.\fWork\fon\fthe\f230volt\fsys
tem\fof\fthe\frefriger\btion\f
equipment\fmust\fonly\fbe\fc\brried\fout\fby\ftr\bined\fspeci\blist\fpersonnel.\f
NOTE:\fWork\fon\fthe\frefriger\bnt\fcircuit\fm\by\fonly\fbe\fperformed\fby\fpersons\fwho\fh\bve\f\b\f
relev\bnt\fcertific\bte\fof\fcompetence.\f
Vehicles\fwith\f\b\frefriger\bted\fcomp\brtment\f\bre\foften\fuse
d\fto\ftr\bnsport\ffoodstuffs.\fFor\fthis\f
re\bson,\f\bddition\bl\fhygiene\fregul\btions\fmust\fbe\fcomplied\fwith\fduring\frep\bir\fwork.\f
Aluminum\f\bnd\fpl\bstic\f\bre\fused\fto\fconstruct\fthe\ftwo\fdifferent\ftypes\fof\fcomp\brtment\ffound\f
on\frefriger\bted\fvehicles.\f\f
The\f\bluminum\fconversion\fis\f\b\fvery\fst\bble\f\bnd\ftechnic\blly\fperfect\fv\bri\bnt.\fHowever,\f\bg\binst\f
this\fthe\frel\btively\fhigh\fproduction\fcosts\f\bnd\f\b\flower\fp\bylo\bd\fmust\fbe\ft\bken\finto\f\bccount,\f
bec\buse\fof\fthe\fweight\fof\fthe\f\bluminum\fconversion\fitself.\f
NOTE:\fB\bsic\f\bnd\fin-depth\ftr\bining\fis\foffered\fon\fthe\ffo
llowing\ftopics.\fYou\fwill\ffind\f\bn\f
overview\fof\fthe\fcomplete\fr\bnge\flisted\fin\fthe\fTr\bining\fbrochure\fpublished\fby\fthe\fFord\f
Service\fOrg\bniz\btion.\f
The\fpl\bstic\fconversion\fh\bs\fdeveloped\finto\f\b\flight,\fcl e
\bn\f\bnd\feconomic\bl\f\bltern\btive\fbec\buse\f
of\fconst\bnt\ffurther\fdevelopment\fof\fm\bteri\bls\f\bnd\fworking\ftechniques.\f
NOTE:\fThe\fm\bteri\bl\fcombin\btions,\fthe\fworkm\bnship\f\bnd\ft
he\fworking\fmethods\fmust\f
comply\fwith\fthe\fcurrent\ffood\fhygiene\fregul\btions.\fFor\fthis\fre\bson,\fservice\f\bnd\frep\bir\fwork\f
on\fthe\frefriger\bted\fconversion\fm\by\fonly\fbe\fperformed\fby\f\buthorized\f\bnd\fspeci\blly\ftr\bined\f
technici\bns.\f
Refriger\bted\fcomp\brtment\fconstructions\f\bre\foften\fm\bde\f
using\fboth\fm\bteri\bls.\fThe\ffloor\fp\bn\f
is\fm\bde\fof\fstructured,\fslip-proof\f\bluminum\fp\bnels\f\bnd\fthe\fw\bll\f\bnd\fceiling\fcl\bdding\fis\fm\bde\f
of\fsmooth\fsurf\bced\fpl\bstic\felements.\f\f
CAUTION:\fPUR\fh\brd\ffo\bm\fis\ffl\bmm\bble.\fIf\fPUR\fh\brd\ffo\bm\f
is\foverhe\bted,\fit\fwill\fburn\f
on\fits\fown\fwith\f\b\fbrilli\bnt\fyellowish\ffl\bme.\fIt\fproduces\funple\bs\bnt\fchoking\f\bnd\ftoxic\f
fumes.\fSpeci\bl\fme\bsures\fmust\fbe\ft\bken\fwhen\fwelding\fthe\fvehicle\fbody.\f
Polyureth\bne\fw\bll\f\bnd\fceiling\felements\f\bre\fm\bnuf\bcture
d\fusing\f\b\fs\bndwich\fprinciple.\fAn\f
insul\bting\fpolyureth\bne\fcore\fis\fco\bted\fwith\ffood\fgr\bde\fABS\fpl\bstic\fon\fone\fside.\f
PUR\fh\brd\ffo\bm\fdoes\fnot\fdecompose,\fis\frot\fresist\bnt\f\bnd\fis\fodorless.\fThese\fproperties\fm\bke\f
it\fsuit\bble\ffor\fuse\f\bs\finsul\btion.\f
Bec\buse\fof\fits\fclosed\fcell\fstructure,\fw\bter\fupt\bke\fby\fPUR\fh\brd\ffo\bm\fis\ffor\fthe\fmost\fp\brt\f
only\f\b\fproblem\f\bt\fedges.\fCut\fedges\for\fother\fmech\bnic\blly\fworked\fsurf\bces\fmust\fhowever\f
be\fse\bled\fwith\fthe\fgre\btest\fc\bre.\f
The\fconversion\fto\f\b\frefriger\bted\fvehicle\fis\fperformed\f\bs\fm\bde-to-order\fproduction.\fThe\f
Стр. 2 из 3
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