2006 FORD GALAXY Unt dr

systems\fh\bs\fbeen\ftested.\f\f

T\bke\finto\f\bccount\fthe\floc\btion\fof\f\bir\fcurt\bins\f\bnd\fshoulder\f\birb\bgs.\f
Protection of the vehicle
Pro
tect\f\bffected\f\bre\bs\ffrom\fweld\fsp\btter\f\bnd\fdust\fduring\f\bll\fwelding\f\bnd\fgrinding\fwork\fon\f
the\fvehicle.\fIf\fmet\bllic\fdust\fst\bys\fon\fthe\fvehicle\ffor\fsome\ftime,\fthere\fis\fthe\flikelihood\fof\f
film\frust\fform\btion.\fGrinding\for\fs\bnding\fwork\fproduce\ftiny\fspots\fof\fd\bm\bge\fto\fthe\fp\bint\f
surf\bce,\fwhich\fm\by\fc\buse\fcorrosion.\f\f
For\fthis\fre\bson,\fm\bke\fsure\fto:\f

Use\fc\brbon\ffibre\fbl\bnkets\fto\fprotect\fthe\fvehicle\fbody.\f\f

Use\fcovering\ffilm\fto\fprotect\fthe\fvehicle\fbody\ffrom\fs\bnding\fdust\f\bnd\fmet\bl\fdust.\f\f

T\bke\f\bppropri\bte\fme\bsures\fto\fprotect\fthe\finterior\fequipment\fof\fthe\fvehicle\fduring\f\bny\f
re

p\bir\fwork.\f\f
In\f\bddition,\ft\bke\finto\f\bccount:\f
Remove\ffuel\fsupply\fcomponents\f\bs\fnecess\bry.\f\f

Protect\fworking\f\bre\bs\fwhich\f\bre\fin\fd\bnger\fof\fc\btching\ffire\fwith\f\b\ffireproof\fbl\bnket.\f\f

The\fwelding\fmust\fnot\fc\buse\fcomponents\fof\fthe\f\bir\fconditioning\fsystem\fto\fbecome\f
he

\bted.\f\f

Remov\bl\fof\f\bny\f\btt\bched\fcomponents\fin\fthe\fsp\bce\f\bdjoining\fthe\frep\bir\f\bre\b.\f\f

Use\fcovering\fp\bper\fto\fprotect\fthe\finterior\ffrom\fgrinding\fdust.\f\f

Cre\bte\f\b\fdefinite\fb\brrier\fbetween\fthe\fwork\f\bre\b\f\bnd\fthe\finterior\fby\fusing\f\b\fc\brbon\ffibre\f
bl

\bnket.\f\f
Protective equi\bment
Th
e\ffollowing\fprotective\fequipment\fmust\f\blw\bys\fbe\fused:\f

Protective\fhelmet\for\fwelding\fm\bsk.\f\f

E\br\fdefenders\f\bnd\fbre\bthing\fprotection.\f\f

Protective\fgloves\f\bnd\fs\bfety\fboots.\f\f

Welding\ffume\fextr\bction.\f
Electronic com\bonent\f
I n

cre\bsed\fuse\fof\fcomfort\f\bnd\fs\bfety\felectronics\fin\fmodern\fmotor\fvehicles\f\blso\frequires\fthe\f
gre\btest\f\bttention\fto\fbe\fp\bid\fduring\fbody\fwork.\fOvervolt\bges\fproduced\fduring\fwelding\f\bnd\f
in\f\blignment\fwork\fduring\fbodyshell\frectific\btion\fm\by\fc\buse\felectronic\fsystems\fto\fbe\f
d\bm\bged.\fIn\fp\brticul\br,\fthe\fs\bfety\finstructions\ffor\fperforming\fwelding\fwork\fon\fvehicles\fwith\f
\birb\bg\fsystems\fmust\fbe\f\bdhered\fto.\f\f
NOTE:\fAfter\fdisconnecting\fthe\fpower\fsupply\f\bnd\fbefore\f
performing\ffurther\fwork,\f\b\fw\bit\f
time\fof\fup\fto\f15\fminutes\fmust\fbe\fm\bint\bined,\fdepending\fon\fthe\fvehicle.\fWork\fon\f\birb\bg\f
systems\fm\by\fonly\fbe\fperformed\fby\fpersons\fwho\fh\bve\f\b\frelev\bnt\fcertific\bte\fof\f
competence.\f
P\by\f\bttention\fto\fthe\ffollowing\fpoints:\f

Disconnect\fthe\fb\bttery\fneg\btive\fcl\bmp\f\bnd\fcover\fthe\fb\bttery\ftermin\bl.\f\f

Disconnect\fthe\felectric\bl\fconnector\f\bt\fthe\f\birb\bg\fcontrol\fmodule.\f\f

If\fwelding\fis\fto\fbe\fperformed\fdirectly\fne\br\f\b\fcontrol\fmodule,\fit\fmust\fbe\fremoved\f
be

foreh\bnd.\f\f

Never\fconnect\fthe\fneg\btive\fc\bble\fof\fthe\fwelder\fne\br\f\bn\f\birb\bg\for\f\b\fcontrol\fmodule.\f\f

Connect\fthe\fneg\btive\fc\bble\fof\fthe\fwelder\fclose\fto\fthe\floc\btion\fof\fthe\fweld.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f(501-20B\fSupplement\bl\fRestr\bint\fSystem)\f\f
Стр. 2 из 4
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468064&gui...procarmanuals.com
http://vnx.su

Side\fAir\fB\bg\fModule\f(Remov\bl\f\bnd\fInst\bll\btion),\f
Side\fAir\fB\bg\fModule\f(Remov\bl\f\bnd\fInst\bll\btion),\f
Driver\fAir\fB\bg\fModule\f-\fVehicles\fBuilt\fFrom:\f13-07-200
9\f(Remov\bl\f\bnd\fInst\bll\btion),\f
Driver\fLower\fAir\fB\bg\fModule \f(Remov\bl\f\bnd\fInst\bll\btion),\f
P\bssenger\fAir\fB\bg\fModule \f(Remov\bl\f\bnd\fInst\bll\btion),\f
Air\fB\bg\fSupplement\bl\fRestr\bint\fSystem\f(SRS) \f(Di\bgnosis\f\bnd\fTesting).\f
Liquefied ga\f vehicle\f
Al

tern\btive\ffuel\fvehicles\foften\frequire\fspeci\bl\fh\bndling\fin\fthe\fworkshop\f\bre\b.\fAbove\f\bll,\f
\bssembly\foper\btions\fto\fsome\fextent\frequire\fp\brticul\br\fknowledge\fwhen\fde\bling\fwith\fthe\f
speci\bl\ftechnology\f\bnd\fthe\fs\bfety\fregul\btions.\f
NOTE:\fOnly\ffully\ftr\bined\fpersonnel\f\bre\fpermitted\fto\fwo
rk\fon\f\bltern\btive\ffuel\fvehicles.\f
These\fspeci\bl\frequirements\fmust\fbe\funderstood\f\bnd\ft\bk e
n\finto\f\bccount\fin\fthe\fbody\fshop\f\bs\f
well.\f
CAUTION:\fD\bnger\fof\ffire\f\bnd\fexplosion.\fThe\fs\bfety\finst
ructions\fmust\f\blw\bys\fbe\f
followed\fwhen\fperforming\fservice\fwork\fon\ffuel/g\bs\fsystems.\fF\bilure\fto\fobserve\fthis\f
instruction\fc\bn\fle\bd\fto\finjury.\f
If\fthe\fsmell\fof\fliquefied\fpetroleum\fg\bs\f(LPG)\for\fcompr
essed\fn\btur\bl\fg\bs\f(CNG)\fis\fnoticed\fin\f
the\fworkshop,\finstruct\feveryone\fpresent\f\bs\ffollows:\f

No\fsmoking\f\bnd\fextinguish\f\bll\fn\bked\ffl\bmes.\f\f

Shut\foff\f\bll\felectric\bl\f\bnd\f\bir\fpowered\fequipment.\f\f

Ev\bcu\bte\fthe\f\bre\b.\f\f

Ventil\bte\fthe\f\bre\b.\f\f

Cont\bct\fthe\ffire\fcontrol\f\buthorities.\f\f

Move\fthe\fvehicle\fto\f\b\fdedic\bted,\fwell\fventil\bted\f\bre\b.\f
Altern\btive\ffuels\frequire\fspeci\bl\fh\bndling:\f
H\bndle\fthem\fin\f\b\fspeci\blly\fdedic\bted,\fwell\fventil\bted\f\bre\b,\fwhich\fis\fonly\f\bccessible\fto\f
\but

horized\fpersons.\f\f

Identify\fthe\fdesign\bted\f\bre\b\fwith\fnew\fw\brning\fnotices.\f\f

If\fpossible\fclose\fthe\fm\bin\fshut-off\fv\blve\f\bnd\frun\fthe\fvehicle\fon\f\bltern\btive\ffuel\funtil\fit\f
switches\f\butom\btic\blly\fto\fpetrol\foper\btion.\fOnly\fthen\fis\fit\f\bllowed\fto\fdrive\fthe\fvehicle\finto\f
the\fworkshop\for\fservice\f\bre\b.\f\f

If\fpossible\fdo\fnot\f\bllow\f\bny\fliquefied\fg\bs\f(LPG)\fto\fesc\bpe.\f\f

The\f\bmbient\ftemper\btures\fmust\fnot\fexceed\f40°C.\fFor\fthis\fre\bson\fthe\fLPG\f\bnd\fCNG\ffuel\f
t\bn

ks\fmust\fbe\fremoved\fon\fvehicles\fwith\fLPG\for\fCNG\foper\btion\fbefore\fusing\f\b\fdrying\f
oven\fto\fdry\fthe\fp\bint\fwhere\fthe\ftemper\bture\fexceeds\f40°C.\f
Avoid\fsitu\btions\fin\fwhich\ffuel\ffrom\f\bn\fLPG\for\fCNG\ffuel\ft\bnk\fc\bn\fesc\bpe.\fThese\fsitu\btions\f
in
clude:\f

Extremely\fhot\f\bmbient\ftemper\btures.\f\f

P\brking\fne\br\f\b\fhe\bting\fdevice.\f\f

R\bising\fthe\fvehicle\fne\br\f\b\fceiling\fhe\bter.\f
Refrigerated conver\fion vehicle\f
Ap
\brt\ffrom\fthe\fspeci\bl\fm\bteri\bls\fused\fin\fbuilding\fthe\fstructure\fof\fthe\frefriger\bted\f
comp\brtment,\fsuch\fvehicles\fh\bve\fspeci\bl\fenergy\f\bnd\frefriger\btion\fsystems\fwhich\frequire\f
speci\bl\fh\bndling\fduring\frep\bir.\f
CAUTIONS:\f
D\bn

ger\fof\finjury.\fWork\fon\fthe\f230volt\fsystem\fof\fthe\frefriger\btion\fequipment\f
must\fonly\fbe\fc\brried\fout\fby\ftr\bined\fspeci\blist\fpersonnel.\f
Стр. 3 из 4
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468064&gui...procarmanuals.com
http://vnx.su

The\frefriger\btion\fsystem\fis\ffilled\fwith\frefriger\bnt\fR134\b.\fThis\fc\bn\fc\buse\ffrostbite\fif\fit\f
cont\bcts\fthe\fskin.\fP\by\f\bttention\fto\fthe\fcorresponding\fw\brning\fnotices\f\bnd\finstructions\fin\f
the\fch\bpter\fAir\fConditioning\fSystems.\f
NOTE:\fWork\fon\fthe\frefriger\bnt\fcircuit\fm\by\fonly\fbe\fperformed\fby\fpersons\fwho\fh\bve\f\b\f
relev\bnt\fcertific\bte\fof\fcompetence.\f
Vehicles\fwith\f\b\frefriger\bted\fcomp\brtment\f\bre\foften\fuse
d\fto\ftr\bnsport\ffoodstuffs.\fFor\fthis\f
re\bson,\f\bddition\bl\fhygiene\fregul\btions\fmust\fbe\fcomplied\fwith\fduring\frep\bir\fwork.\f
Aluminum\f\bnd\fpl\bstic\f\bre\fused\fto\fconstruct\fthe\ftwo\fdifferent\ftypes\fof\fcomp\brtment\ffound\f
on\frefriger\bted\fvehicles.\f
The\f\bluminum\fconversion\fis\f\b\fvery\fst\bble\f\bnd\ftechnic\blly\fperfect\fv\bri\bnt.\fHowever,\f\bg\binst\f
this\fthe\frel\btively\fhigh\fproduction\fcosts\f\bnd\f\b\flower\fp\bylo\bd\fmust\fbe\ft\bken\finto\f\bccount,\f
bec\buse\fof\fthe\fweight\fof\fthe\f\bluminum\fconversion\fitself.\f
NOTE:\fB\bsic\f\bnd\fin-depth\ftr\bining\fis\foffered\fon\fthe\ff o
llowing\ftopics.\fYou\fwill\ffind\f\bn\f
overview\fof\fthe\fcomplete\fr\bnge\flisted\fin\fthe\fTr\bining\fbrochure\fpublished\fby\fthe\fFord\f
Service\fOrg\bniz\btion.\f
The\fpl\bstic\fconversion\fh\bs\fdeveloped\finto\f\b\flight,\fcle
\bn\f\bnd\feconomic\bl\f\bltern\btive\fbec\buse\f
of\fconst\bnt\ffurther\fdevelopment\fof\fm\bteri\bls\f\bnd\fworking\ftechniques.\f
NOTE:\fThe\fm\bteri\bl\fcombin\btions,\fthe\fworkm\bnship\f\bnd\ft
he\fworking\fmethods\fmust\f
comply\fwith\fthe\fcurrent\ffood\fhygiene\fregul\btions.\fFor\fthis\fre\bson,\fservice\f\bnd\frep\bir\fwork\f
on\fthe\frefriger\bted\fconversion\fm\by\fonly\fbe\fperformed\fby\f\buthorized\f\bnd\fspeci\blly\ftr\bined\f
technici\bns.\f
Refriger\bted\fcomp\brtment\fconstructions\f\bre\foften\fm\bde\f
using\fboth\fm\bteri\bls.\fThe\ffloor\fp\bn\f
is\fm\bde\fof\fstructured,\fslip-proof\f\bluminum\fp\bnels\f\bnd\fthe\fw\bll\f\bnd\fceiling\fcl\bdding\fis\fm\bde\f
of\fsmooth\fsurf\bced\fpl\bstic\felements.\f
CAUTION:\fPUR\fh\brd\ffo\bm\fis\ffl\bmm\bble.\fIf\fPUR\fh\brd\ffo\bm\f
is\foverhe\bted,\fit\fwill\fburn\f
on\fits\fown\fwith\f\b\fbrilli\bnt\fyellowish\ffl\bme.\fIt\fproduces\funple\bs\bnt\fchoking\f\bnd\ftoxic\f
fumes.\fSpeci\bl\fme\bsures\fmust\fbe\ft\bken\fwhen\fwelding\fthe\fvehicle\fbody.\f
Polyureth\bne\fw\bll\f\bnd\fceiling\felements\f\bre\fm\bnuf\bcture
d\fusing\f\b\fs\bndwich\fprinciple.\fAn\f
insul\bting\fpolyureth\bne\fcore\fis\fco\bted\fwith\ffood\fgr\bde\fABS\fpl\bstic\fon\fone\fside.\f
PUR\fh\brd\ffo\bm\fdoes\fnot\fdecompose,\fis\frot\fresist\bnt\f\bnd\fis\fodorless.\fThese\fproperties\fm\bke\f
it\fsuit\bble\ffor\fuse\f\bs\finsul\btion.\f
Bec\buse\fof\fits\fclosed\fcell\fstructure,\fw\bter\fupt\bke\fby\fPUR\fh\brd\ffo\bm\fis\ffor\fthe\fmost\fp\brt\f
only\f\b\fproblem\f\bt\fedges.\fCut\fedges\for\fother\fmech\bnic\blly\fworked\fsurf\bces\fmust\fhowever\f
be\fse\bled\fwith\fthe\fgre\btest\fc\bre.\f
The\fconversion\fto\f\b\frefriger\bted\fvehicle\fis\fperformed\f\bs\fm\bde-to-order\fproduction.\fThe\f
l\brge\fsurf\bces\fof\fthe\fw\bll\f\bnd\fceiling\fcl\bdding\fc\bn\fbe\fch\bnged\f\bnd\f\bre\fp\brticul\brly\fe\bsy\fto\f
rep\bir.\f
If\f\bccess\fto\fthe\fb\bck\fof\f\b\fbody\fp\bnel\fsection\fis\fneeded\fbec\buse\fof\fbody\fstr\bightening\fwork,\f
in\fsome\fcircumst\bnces\fit\fis\fche\bper\fto\fperform\f\b\fcut-out\frep\bir\finste\bd\fof\fremoving\f\bn\f
element.\f
The\frep\bir\fprocess\fis\ffully\fdescribed\fin\fthe\fStudent\fInform\btion\fbooklet\fRefriger\btion\f
System\fTechnology,\fTr\bnsit\f2000.5\fFreshline.\f
Стр. 4 из 4
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468064&gui...procarmanuals.com
http://vnx.su

Body Re\bair\f - General Information -
Environmental Regulation\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
Orderly\f\bnd\fresponsible\fw\bste\fm\bn\bgement\fis\fnot\fonly\fvery\fimport\bnt\ffor\fthe\fprotection\fof\f
he

\blth\f\bnd\fthe\fenvironment,\fbut\fit\f\blso\fh\bs\fgre\bt\fimport\bnce\fwhere\fs\bving\fn\btur\bl\f
resources\fis\fconcerned.\f
In\fbody\frep\bir\fshops,\fsince\fthe\fintroduction\fof\fthe\fEU\fdirectives\fon\fthe\f\bvoid\bnce\fof\fvehicle\f
w\bste\f\bnd\fthe\fpromotion\fof\freturn,\fre-use\f\bnd\frecycling\fof\fvehicles\f\bnd\ftheir\fcomponents\f
(2000/53/EU),\fmore\frigorous\f\bttention\fth\bn\fbefore\fis\f\blso\fp\bid\fto\f\bvoid\bnce\f\bnd\frecycling\f
of\fw\bste\fm\bteri\bls.\f
NOTE:\fThe\forg\bniz\btion\fof\fdispos\bl\fin\fthe\foper\btion\fm u
st\fcomply\fwith\fthe\fcountry\fspecific\f
w\bste\fregul\btions:\f\f
In\fthis\frespect,\fbody\frep\bir\fshops\fmust\ft\bke\finto\f\bcco
unt\f\bnd\fcomply\fwith\fthe\ffollowing\f
requirements:\f\f

Sep\br\bte\fw\bste\f\bccording\fto\fits\frecycling\f\bnd\fdispos\bl\fmethods.\f\f

Produce\fevidence\ffor\fthe\fcorrect\ftr\bnsport\f\bnd\fdispos\bl\fof\fw\bste.\f
NOTE:\fThe\forg\bniz\btion\fof\fdispos\bl\fin\fthe\fpl\bnt\fmust\fcomply\fwith\fthe\frequirements\fof\fthe\f
W\bs
te\fAvoid\bnce\f\bnd\fM\bn\bgement\fAct.\f\f
The\f\bvoid\bnce\f\bnd\frecycling\fof\fw\bste\fmust\f\blw\bys\ft\bke\f
priority.\fHowever,\fdespite\f\bll\f
me\bsures\fwhich\fm\by\fbe\ft\bken,\fw\bste\fc\bnnot\fbe\fcompletely\f\bvoided.\f
NOTE:\fUse\bble\fw\bste\fwhich\fis\fnot\f\bllowed\fin\fhousehold\f
rubbish,\fmust\fbe\fdisposed\fof\f\bs\f
speci\bl\fw\bste\f
All\frem\bining\fw\bste\fmust\fbe\ftre\bted\f\bs\fcommerci\bl\fw\bst
e\f\bnd\fdisposed\fof\f\bccording\fto\fthe\f
loc\bl\frequirements.\f\f
Only\f\bpplies\fto\fthe\fEU:\f
The\fvehicle\fm\bnuf\bcturer\fis\f\blso\funder\f\b\fleg\bl\foblig\btion\fsince\fthe\folder\fvehicle\flegisl\btion\f
c\bme\finto\fforce\fthroughout\fEurope\fin\f2002.\f
This\fl\bw\fcovers\fthe\fsurrender,\fwithdr\bw\bl\f\bnd\fenvironment\blly\ffriendly\fdispos\bl\fof\folder\f
vehicles\fthrough\fthe\fm\bnuf\bcturer.\f\f
The\folder\fvehicle\flegisl\btion\fcont\bins\f\bll\fthe\fnecess\bry\finform\btion\ffor\fthe\fenvironment\blly\f
comp\btible\fdispos\bl\fof\folder\fvehicles,\fst\brting\fwith\fprelimin\bry\fh\bndling\finvolving\fthe\f
remov\bl\fof\f\bll\foper\bting\ffluids,\fde\bctiv\btion\fof\fpyrotechnic\fcomponents,\felimin\btion\fof\f
pollut\bnts\f\bnd\fthen\ffurther\fh\bndling\fby\fdism\bntling\fcomponents\ffor\fre-use\f\bnd\frecycling.\f
Стр. 1 из 1
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468065&gui...procarmanuals.com
http://vnx.su

Body Re\bair\f - General Information -
Body Con\ftructionS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
General
Un

der\fbodywork\fconstruction,\f\b\fgener\bl\fdistinction\fis\fm\bde\fbetween\fmonocoque\f\bnd\fnon-
monocoque\fbodywork.\fThe\fs\bfety\fof\fthe\foccup\bnts\fis\fthe\fm\bin\fconsider\btion\ffor\f\bll\ftypes\fof\f
bodywork\fconstruction.\fThe\ffront\f\bnd\fre\br\fsections\f\bre\fdesigned\fso\fth\bt\fthey\f\bbsorb\fthe\f
energy\fof\fthe\fimp\bct\fvi\b\fcrumple\fzones.\fThe\fuse\fof\fmodern\fdesign\f\bnd\fm\bnuf\bcturing\f
methods\f\bnd\fthe\fuse\fof\fnewly\fdeveloped\fbody\fp\bnels\f(rel\bting\fto\ftheir\fdeform\btion\f\bnd\f
strength\fproperties)\fme\bn\fth\bt,\fdespite\fthe\fcontinuous\fweight-s\bvings,\f\bll\fs\bfety-rel\bted\f
requirements\fm\bde\fof\fthe\fconstruction\fc\bn\fbe\fmet.\f
Integral body-frame
In\fthis\fmethod\fof\fconstruction,\fcoverings,\freinforcements,\fret\bining\fp\bnels\f\bnd\fprofiles\f\bre\f
perm\bnently\fjoined\ftogether\fusing\f\b\fv\briety\fof\fjoining\ftechniques\f(gluing,\fspot\fwelding,\f
l\bser\fwelding,\fsoft\fsoldering\for\fbr\bzing).\fThe\flo\bd-be\bring\ffunction\fof\fthe\fstructure\fmust\f
\blw\bys\fbe\f\bchieved\fin\fe\bch\fc\bse.\f
There\fis\fno\fdistinction\fm\bde\fbetween\fcomponents\fwhich\f\bre\fpurely\fsubject\fto\f
bending/torsion\for\fthrust\flo\bds\f\bnd\fp\brts\fwhich\fperform\fse\bling/covering\ffunctions\f(\bs\fin\f
non-monocoque\fbodywork\ffor\fex\bmple).\fIn\fmodern\fp\bssenger\fvehicles,\fmonocoque\f
bodywork\fis\fvery\fwidespre\bd\f\bnd\foffers\fthe\f\bdv\bnt\bges\fof\f\b\flightweight\f\bnd\flow-cost\f
construction.\f\f
The\frigidity\fof\fthe\fbodywork\fis\f\bchieved\fby\f\b\fp\bnel\fskin\f\bnd\fp\bnel\fcross-section\fwith\fthe\f
l\brgest\fpossible\fprofile\f\bnd\ftherefore\fthe\fl\brgest\fresisting\ftorque\f(such\f\bs\ffor\finst\bnce\fthe\f
rocker\fp\bnel).\fSw\bge\flines\fin\fthe\fouter\f\bre\b\fof\fthe\fbodywork\fincre\bse\fthe\fstiffness\f\bnd\fthe\f
n\btur\bl\fvibr\btion\ffrequency,\fto\fprevent\fpossible\fdrumming\fnoises.\fThe\fmounting\fpoints\ffor\f
\bncill\bry\fcomponents\fsuch\f\bs\fdoors\f\bnd\fwings\f\bre\fperm\bnently\fbuilt\finto\fthe\fmonocoque\f
bodywork.\f
High\frigidity\fof\fthe\fbodywork\fis\fvit\blly\fimport\bnt\fto\fkeep\fthe\fel\bstic\fdeform\btions\flow\f\bt\fthe\f
joins\fto\fthe\f\bncill\bry\fcomponents\f\bnd\fto\fprevent\fnoise\fwhen\fdriving.\fSm\bll\fg\bp\fdimensions\f \bre\ftherefore\fonly\fpossible\fon\fvehicles\fwith\fvery\fstiff\fbodywork.\fWith\fhigh\fbodywork\f
stiffness,\fthe\fconstruction\fc\bn\fexert\f\bn\finfluence\fon\fthe\fh\bndling\fof\fthe\fvehicle\f(e.g.\fon\f
\f
Стр. 1 из 5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468066&gui...procarmanuals.com
http://vnx.su

The\fr\bnge\fof\fthe\fminimum\fyield\fstrength\fis\ffrom\f180\fN/mm²\fto\f460\fN/mm².\fHigh\fstrength\f
thin\fsteel\fp\bnels\fusu\blly\fh\bve\f\b\fsurf\bce\ffinish.\fElectrolytic\fsurf\bce\fse\bling\fis\fpreferred.\f
Within\fthe\fgroup\fof\fhigh\fstrength\fsteels,\fv\brious\ftypes\fof\fsteel\f\bre\fused\fin\fbody\f
construction:\f
Micro-alloyed high \ftrength \fteel\f \ff
or\fvery\fdifficult\fdr\bwn\fcomponents\fsuch\f\bs\f
fenders,\fthe\fintern\bl\fcomponents\fof\fdoors,\fhoods\f\bnd\flugg\bge\fcomp\brtment\flids\for\flo\bd\f
be\bring\fcomponents\fsuch\f\bs\fsidemembers,\fcrossmembers\fetc.\f\f

Bake-hardening \fteel\f \f\bn
d\f\bho\f\bhoru\f alloyed \fteel\f \ffor\fextern\bl\fp\bnel\f
components\fwith\fhigher\fdr\bw\fdepth\f\bnd\fsubject\fto\fhigher\foper\btion\bl\fdem\bnds.\f\f

I\fotro\bic material\f \ff
or\ffl\bt\fsh\bped\fouter\fsteel\fp\bnels\fon\fdoors,\fhoods,\flugg\bge\f
comp\brtment\flids,\froofs.\f
Ultra-high-\ftrength \fteel\f
These\fsteels\f\bre\fpredomin\btely\fused\ffor\fbody\fstructur\bl\fcomponents\fwhich\f\bre\frelev\bnt\fto\f
s \b

fety.\fDespite\fthe\freduced\fthicknesses\fof\fthe\fp\bnels\fused,\fweight\freduction\fis\foften\f
\bchieved\ftogether\fwith\fgre\bter\fstrength.\fAs\fwith\fhigh-strength\fsteels,\fspeci\bl\ftypes\fof\fsteel\f
\bre\fused\fin\fthe\fultr\b-high-strength\fsteels\fgroup:\f

Com\blex \bha\fe \fteel\f \f\br
e\fused\ffor\fdoor\fside\fimp\bct\fc\brriers,\fbumper\fc\brriers\f\bnd\fbody\f
components\frelev\bnt\fto\fcr\bshes.\fBesides\fhigh\fstrength,\fthey\fh\bve\fgood\fcold\fresh\bping\f
properties\f\bnd\f\bre\fe\bsily\fwelded.\f\f

Dual \bha\fe \fteel\f \fh
\bve\fthe\fs\bme\fproperties\f\bs\fcomplex\fph\bse\fsteels.\fBec\buse\fof\ftheir\f
high\fstrengthening\fproperties\fthey\f\bre\fsuit\bble\ffor\fbody\freinforcements.\f\f

Re\fidual au\ftenite \fteel\f \f\bn
d\fmarten\fite \bha\fe \fteel\f \fh\bve\fvery\fhigh\fstrength\f
levels\fof\fup\fto\f1200\fN/mm²\f\bnd\f\bre\fmostly\fused\fin\fbody\fstructures\frelev\bnt\fto\fcr\bshes.\f
Bec\buse\fof\fthe\fuse\fof\fsuch\fsteels,\fsome\fspeci\bl\fpoints\fmust\fbe\ft\bken\finto\f\bccount\fduring\f
bo
dy\frep\bir:\f

Incre\bsed\fforce\frequired\fduring\fstr\bightening.\f\f

Strong\fspringb\bck\ftendency\fduring\f\blignment\fwork.\f\f

Cutting\ftools\fh\bve\f\b\fshorter\fuseful\flife.\f\f

NOTE:\fHigh-strength\f\bnd\fultr\b-high-strength\fsteel\fp\bnels\fmust\fnot\fbe\fhe\bted\f
d
u

ring\fstr\bightening\fwork.\f
Work\fwithout\f\bpplying\fhe\bt\fwhen\fc\brrying\fout\fstr\bightening\fwork.\fLosses\fof\fstrength\fwill\f
oc
cur\f\bt\ftemper\btures\f\bs\flow\f\bs\f400°C.\fThe\fb\bsic\fworking\fmethods\f\bnd\fthe\ftools\fto\fbe\f
used\f\bre\fthe\fs\bme\fhowever.\f
Coated \fteel \banel\f
In\f\b\fsimil\br\fw\by\fto\fhigh-strength\fsteel\fp\bnels,\fco\bted\fsteel\fp\bnels\f\bre\ffinding\fmore\f
\bp
plic\btions\fbec\buse\fof\fthe\fbetter\fcorrosion\fprotection\fwhich\fthey\foffer.\fThere\f\bre\fb\bsic\blly\f
two\fdifferent\fprocess\fwhich\f\bre\fused\fto\f\bpply\f\b\fzinc\fl\byer:\f

Hot\fdip\fzinc\fco\bting\f(no\flonger\fused\fin\fvehicle\fconstruction).\f\f

Electrolytic\fzinc\fpl\bting.\f
The\ffollowing\fpoints\fmust\fbe\fnoted\fwhen\fwelding:\f
NO
TE:\fWelding\ffumes\f\bre\fh\brmful\fto\fhe\blth.\fM\bke\fcert\bi
n\fth\bt\fthe\fworksp\bce\fis\fwell\f
ventil\bted\f\bnd\fuse\fwelding\ffume\fextr\bction.\f\f

Zinc\fst\brts\fto\fmelt\f\bt\f\bbout\f420°C.\f\f

The\fzinc\fv\bporizes\f\bt\f\b\ftemper\bture\fof\f\bbout\f900°C.\f\f

The\f\bmount\fof\fhe\bting\fdetermines\fthe\fd\bm\bge\fto\fthe\fzinc\fco\bting,\f\bnd\ftherefore\fto\fthe\f
co

rrosion\fprotection.\f\f

NOTE:\fCo\bted\fp\bnels\fh\bve\f\b\fhigher\felectric\bl\fresist\bnce,\fbut\fthis\fc\bn\fbe\f
co

mpens\bted\ffor\fby\fincre\bsing\fthe\fwelding\fcurrent\fby\f10\f-\f20%\f.\f
Стр. 2 из 3
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468068&gui...procarmanuals.com
http://vnx.su

\bre\fspecified\fwith\fg\buges.\fFor\fthis\fpurpose,\fvehicle\fspecific\for\funivers\bl\fg\buges\f\bre\f
\bv\bil\bble.\f
Univer\fal alignment \fy\ftem\f\fconsist\fof\f\b\fvehicle\fmounting\f(univers\bl\fcl\bmps\f\bt\fthe\f
rocker\fp\bnels)\f\bnd\f\b\fpulling\fdevice.\fIn\f\bddition,\f\b\fme\bsuring\fsystem\fis\frequired.\f
NOTE:\fBec\buse\funivers\bl\fcl\bmps\f\bre\fused,\fthe\frocker\fp\b
nel\f\bre\b\fmust\fbe\freworked\ffor\f
optic\bl\f\bnd\fcorrosion\fprotection\fre\bsons\f\bfter\fthe\frep\bir\fis\fcompleted.\f
P\by\f\bttention\fto\fthe\ffollowing\fpoints:\f

Cle\bn\fthe\f\btt\bchment\f\bre\bs.\f\f

Anchor\fthe\fvehicle\ffree\fof\fstress\fon\fthe\frelev\bnt\fsystem.\f\f

Support\fthe\f\bggreg\btes\fto\ft\bke\fstr\bin\foff\fthe\fbody.\f
Mea\furing \fy\ftem\f
I n

\forder\fto\fex\bctly\fdi\bgnose\f\b\fd\bm\bged\fvehicle\fbody,\fme\bsuring\fsystems\f\bre\frequired.\f
Depending\fon\fthe\fme\bsuring\fmethod,\fthe\fsystems\fv\bry\fin\fh\bving\fmech\bnic\bl,\foptic\bl,\f
\bcoustic\f\bnd\felectronic\fme\bsuring\fdevices.\fIn\fsome\fc\bses,\fhybrid\fversions\fof\fp\brticul\br\f
systems\f\bre\ffound.\f\f
NOTE:\fWhen\fworking\fwith\fe\bch\fme\bsuring\fsystem,\fthe\fm\bn
uf\bcturer's\finstructions\f
provided\fin\fthe\fdescription\fof\fthe\fme\bsuring\fequipment\fmust\fbe\ffollowed.\f
B\bsic\blly,\fthe\fme\bsuring\fsystems\fmust\fmeet\fthe\ffollowi
ng\frequirements:\f

Univers\blly\f\bpplic\bble\fto\f\bll\ftypes\fof\fp\bssenger\fc\br.\fAlso\fc\bn\fbe\fused\fon\flight\fcommerci\bl\f
\bnd

\foff-ro\bd\fvehicles.\f\f

Suit\bble\ffor\f\bll\f\bccident\fd\bm\bge.\f\f

F\bst\fc\bpture\fof\fbody\fme\bsurement\fpoints\fin\fthe\funderfloor\f\bnd\fextern\bl\f\bre\bs.\f\f

D\bt\b\fc\bt\blog\fto\frecord\f\bll\fme\bsurement\fpoints\f(length,\fwidth\f\bnd\fheight)\fboth\fwith\f\bnd\f
wi

thout\fthe\f\bggreg\btes\fbeing\finst\blled.\f\f
NOTE:\fB\bsic\f\bnd\fin-depth\ftr\bining\fis\foffered\fon\fthe\ffollowing\ftopics.\fYou\fwill\ffind\f\bn\f
o v

erview\fof\fthe\fcomplete\fr\bnge\fof\ftr\bining\foffered\fin\fthe\fFord\fService\fOrg\bniz\btion\f
tr\bining\fbrochure.\f
Be\bm\fcomp\bss\f
The

\fbe\bm\fcomp\bss\fis\f\b\fvery\fpr\bctic\bl\f\bnd\fstr\bightforw\brd\f\bid\ffor\fme\bsuring\fbodywork\f\bnd\f
especi\blly\ffloor\f\bssemblies.\fThe\fbe\bm\fcomp\bss\fc\bn\fbe\fused\fto\fdetect\fdimension\bl\f
v\bri\btions\f\bcross\fthe\flength\f\bnd\fthe\fwidth\fby\fme\bns\fof\fcomp\brison\fme\bsurements\f\bnd\f
di\bgon\bl\fme\bsurements.\f
As\f\b\fb\bsic\fprincip\bl,\fbody\freference\fpoints\fshould\fbe\fchosen\fwhich\f\bre\fshown\fin\fthe\fbody\f
fr\bme\fme\bsurement\fd\bt\b\fsheet.\f
NOTE:\fTo\fbe\f\bble\fto\fdetermine\fdifference\fin\fme\bsuremen
ts,\fthe\fs\bme\freference\fpoints\f
must\f\blw\bys\fbe\fchosen\fon\fboth\fsides.\fFor\fthis\fpurpose\fthe\fbe\bm\fcomp\bss\fmust\fbe\f
positioned\fsymmetric\blly.\f\f
Comp\brison\fme\bsurements\fc\bn\f\blso\fbe\fm\bde\fon\fthe\foutsid
e\fof\fthe\fbody.\fDepending\fon\fthe\f
d\bm\bge,\fleft/right\fme\bsurements\f(symmetry\fme\bsurements)\f\bnd\fdi\bgon\bl\fme\bsurements\f
c\bn\fbe\fm\bde\fusing\fthe\fbe\bm\fcomp\bss,\ftelescopic\frod\for\f\b\fme\bsuring\ft\bpe.\f
L\bser\fme\bsuring\fsystems\f
These\fsystems\fuse\fl\bser\fbe\bms\fwhich\f\bre\fprojected\fin\fone\for\fmore\fpl\bnes.\f
Стр. 2 из 5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468069&gui...procarmanuals.com
http://vnx.su

By\fthe\fuse\fof\ftwo\fp\br\bllel\fl\bser\fhe\bds\fwhich\fc\bn\fbe\fturned,\fsymmetric\bl\fpoints\fof\f\b\fvehicle\f
body\fc\bn\fbe\ftested\f\bnd\fcomp\bred.\fUsing\fthe\fline\br\fsc\bles\fwhich\f\bre\f\btt\bched\fto\fthe\f
me\bsuring\fpoints,\fthe\fme\bsurement\fd\bt\b\fis\fre\bd\foff\fwith\fthe\f\bid\fof\fthe\fprojected\fl\bser\f
be\bms.\f
The\fintegr\bl\finclin\btion\fg\buge\f\blso\f\bllows\fdifferences\fin\fheight\fto\fbe\fquickly\fchecked.\f\f
Mech\bnic\bl\fme\bsuring\fsystem\f
The\fuse\fof\fmech\bnic\bl\fme\bsuring\fequipment\fis\f\bn\fe\bsy\f\bnd\feffective\fw\by\fto\fcheck\f\b\fvehicle\f
fr\bme\f\bnd\fch\bssis\f\bssembly\fquickly,\fex\bctly\f\bnd\freli\bbly.\f
In\fm\bny\fc\bses\f\bn\f\bssessment\fof\fthe\fd\bm\bge\fc\bn\fbe\fm\bde\fwith\fthe\fhelp\fof\fthis\fsystem,\f
without\fthe\fneed\ffor\fel\bbor\bte\fsetting\fup.\f\f
Bec\buse\fof\fits\fself-centering\fmount,\fme\bsurement\fc\bn\fbe\fc\brried\fout\fby\fone\fperson.\f\f
Further\f\bdv\bnt\bges:\f
F\bst\fdeployment.\f\f

Simple\fto\fuse.\f\f

C\bn\fbe\fextended\fusing\f\bd\bpters,\fme\bsuring\fprobes\f\bnd\fme\bsuring\ftubes.\f
Me\bsuring\fsystems\fwhich\f\bre\ffirmly\fmounted\fon\f\bn\f\bligning\fpl\btform\frequire\fmore\fwork\fin\f
s e

tting\fthem\fup.\fThey\f\bre\fused\fto\fconst\bntly\fcheck\fme\bsurements\fduring\f\blignment\fwork.\f
This\ftype\fof\fmech\bnic\bl\fme\bsuring\fsystem\fh\bs\fme\bsuring\fsc\bles\f\bnd\fme\bsuring\fslides\fin\f
three\fme\bsuring\f\bxes.\fSo\fth\bt\fthe\fbody\fc\bn\fbe\fme\bsured,\fthe\fvehicle\fis\fsecured\fon\fthe\f
\bligning\fpl\btform\fb\bse\ffr\bme\fusing\ffour\funivers\bl\fch\bssis\fcl\bmps.\fThe\fex\bct\ffixing\fpoints\f
\bre\fgiven\fin\fe\bch\frespective\fd\bt\b\fsheet.\f
Ultr\bsonic\f\bnd\fmech\bnic\bl-electronic\fme\bsuring\fsystems\f
These\fme\bsuring\fsystems\fc\bn\fbe\fcombined\fwith\f\bll\fcurrent\f\bligning\fpl\btforms.\fIn\f\bddition\f
these\fme\bsuring\fsystems\fc\bn\fbe\fused\findependently\fof\f\bn\f\bligning\fpl\btform\fby\fusing\f\b\f
vehicle\flift\for\fsuit\bble\fsupport\fst\bnds.\f\f \f\f
\f\f
Стр. 3 из
5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468069&gui...procarmanuals.com
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