2006 FORD GALAXY Unt dr

\f\fDe\fcri\btion
Outer\fA-pill\br\f/\fA-pill\br\freinforcement\f
A-pill\br\finner\freinforcement\f
Inner\frocker\fp\bnel\f(self-\bdhesive\fse\bling\fstrip)\f
Outer\fA-pill\br\f/\fA-pill\br\freinforcement\f
Outer\fA-pill\br\f/\finner\fA-pill\br\f
A-pill\br\freinforcement\f/\finner\fA-pill\br\f\f
Inner\fA-pill\br\f/\fmounting\ffor\finstrument\fp\bnel\fbr\bcket\f
A-pill\br\freinforcement\f/\finner\fA-pill\br\f\f
A-pill\br\freinforcement\f/\finner\fA-pill\br\f\f
Further\finst\bll\btion\floc\btions,\fS-MAX\f\bnd\fG\bl\bxy\f Item
1
2
3
4
5
6
7
8
9
\f
Part Number -
-
-
-
-
-
-
-
-
Стр. 14 из 18
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Installation
NOTE:\fBefore\fresist\bnce\fspot\fwelding\fof\fbody\fp\bnels\fwith\f\b\ftot\bl\fp\bnel\fthickness\fof\f3\fmm\f
\bn
d\fgre\bter,\fthe\fwelding\fequipment\finstructions\fcont\bined\fin\fsub-section\f501-25\fmust\fbe\f
followed.\f
NOTE:\f\f

The\ff\bctory-inst\blled\fMIG\fbr\bzed\fjoints\fmust\fbe\frepl\bced\fby\fMIG\fwelds\fin\f\b\fdifferent\f
po

sition\fif\f\b\frep\bir\fis\fperformed.\f\f

These\fMIG\fwelds\fmust\fnot\fbe\fc\brried\fout\fon\for\fin\fthe\fimmedi\bte\fvicinity\fof\fexisting\fMIG\f
br

\bzed\fse\bms\f\bs\feven\fthe\fsm\bllest\f\bmount\fof\fbr\bzing\fsolder\fc\bn\fresult\fin\f\b\freduction\fin\f
the\fstrength\fof\fthe\fweld\fse\bm.\f 6. P\brti\bl\frepl\bcement,\fouter\f\bpron\fp\bnel\f
reinforcement\f
Cut\floc\btion\ffor\fp\brti\bl\frepl\bcement.\f
7 .

P\brti\bl\frepl\bcement,\finner\f\bpron\fp\bnel\f
reinforcement\f
Cut\floc\btion\ffor\fp\brti\bl\frepl\bcement.\f
1. N

OTE:\fFor\fthe\fre\bsons\fdescribed\f\bbove,\f
w h

en\fprep\bring\fthe\finner\f\bpron\fp\bnel\f
reinforcement\fthe\fexisting\fopenings\fneed\fto\f
be\fenl\brged\fby\f10\fmm\f(see\fillustr\btion\f
E77702).\f
Inner\f\bpron\fp\bnel\freinforcement\f
Mill\fout\fthe\fopenings\fwith\f\b\fspheric\bl\f
cu

tter.\f
\f\f
\f\f
\f\f
Стр. 2 из
5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G873681&gui...procarmanuals.com
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4.NOTE:\fUse\f\b\fme\bsuring\f\bnd\f\blignment\f
sy
stem\fto\fensure\f\bccur\bte\fpositioning\fof\fthe\f
suspension\fstrut\fturret.\f
Mounting\fpoints\ffor\fthe\fsuspension\fstrut\f
5.
Bulkhe\bd,\finner\f
Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\fNVH\f
el

ement.\f
6. NOTE:\fBy\fdrilling\fout\fthe\fholes\fit\fis\fpossible\f
to

\fweld\f\bll\fthree\fl\byers\fof\fmet\bl\ftogether.\f
Bulkhe\bd,\finner\f
Drill\fout\fby\fone\fp\bnel\fthickness.\f
\f
\f\f
\f\f
Стр. 5 из 9
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7. Bulkhe\bd,\finner\f
Puddle\fweld.\f
8. N

OTE:\fIn\forder\fto\fensure\fth\bt\fcomplete\f
s e

\bling\fis\f\bchieved,\fthe\frem\bining\fopenings\f
on\fthe\fmounting\ftube\ffor\fthe\finstrument\f
p\bnel\fbr\bcket\fneed\fto\fbe\fse\bled\fwith\fbody\f
se\bl\bnt.\f
Bulkhe\bd,\finner\f
Continuous\fMIG\fweld\fse\bm.\f
\f
\f
Стр. 6 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G873682&gui...procarmanuals.com
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Front En\b Sheet \fetal Repairs - Front Si\be
\fember an\b Suspension Top \fount
AssemblyS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
Removal
NO

TE:\fEquipment:\f
Me\b
surement\f\bnd\f\blignment\f\bngle\fsystem.\f\f
1. \f\f
Replacement parts: \f

Inner\fSide\fMember\f\f

Outer\fSide\fMember\fwith\fApron\fP\bnel\f\f

Longitudin\bl\fMember\fFl\bnge\fPl\bte\f\f
2 .

\f\f
Necessary removal an\b installation
wo

rk:\f

Fender\fApron\fP\bnel\fReinforcement\f\f
Re

fer\fto:\f Fender\fApron\fP\bnel\f
Rei

nforcement \f(501-27\fFront\fEnd\fSheet\f
Met

\bl\fRep\birs,\fRemov\bl\f\bnd\fInst\bll\btion).\f

Strut\fTower\fReinforcement\f\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f
3. \f\f
Apron Panel - Rough Cut \f

M\brk\fthe\fcutline\f\bnd\fcut\fthe\fApron\fP\bnel.\f\f
4.

\f\f
Front Si\be \fember Outsi\be - Rough
Cu

t\f

NOTE:\fSt\bted\fdimension\fis\fminimum\f
di

mension!\f\f
M\brk\fthe\fcutline\f\bnd\fcut\fthe\fFront\fSide\f
Me
mber.\f\f
5. \f\f
Strut Tower \f

NOTE:\fMill\fout\fthe\fspot\fwelds\ffrom\f
be

low.\f\f
Mill\fout\fthe\fspot\fwelds.\f\f
\f\f
\f\f
\f\f
Стр. 1 из
4
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1058037&gu...procarmanuals.com
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Ins\balla\bion
NOTE:\fBefore\fresist\bnce\fspot\fwelding\fof\fbody\fp\bnels\fwith\f\b\ftot\bl\fp\bnel\fthickness\fof\f3\fmm\f
\bn
d\fgre\bter,\fthe\fwelding\fequipment\finstructions\fcont\bined\fin\fsub-section\f501-25\fmust\fbe\f
followed.\f
1.NOTE:\fIn\forder\fto\f\bchieve\f\b\fcomplete\fse\bl\fin\f
th

e\f\bre\b\fof\fthe\ft\bilg\bte\fmountings,\f\b\f
sufficient\fqu\bntity\fof\fPU\fgl\bss\f\bdhesive\f
needs\fto\fbe\f\bpplied.\f
Prep\bre\fthe\fbonded\f\bre\bs\f
Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\froof\f
cr

ossmembers\f\bnd\fthe\ft\bilg\bte\fmountings.
\f
2. Offer\fup\fthe\froof\fp\bnel\f\bnd\fweld\fin\fpl\bce.\f
Resist\bnce\fspot\fwelding.\f
\f
\f
Стр. 2 из 3
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G873685&gui...procarmanuals.com
http://vnx.su

Ins\balla\bion
NOTE:\fBefore\fresist\bnce\fspot\fwelding\fof\fbody\fp\bnels\fwith\f\b\ftot\bl\fp\bnel\fthickness\fof\f3\fmm\f
\bn
d\fgre\bter,\fthe\fwelding\fequipment\finstructions\fcont\bined\fin\fsub-section\f501-25\fmust\fbe\f
followed.\f 4. Roof\f(front\fp\brti\bl\fsection)\f

Mill\fout\fthe\fspot\fwelds.\f
1 . N

OTE:\fIn\forder\fto\f\bchieve\f\b\fcomplete\fse\bl\fin\f
t h

e\f\bre\b\fof\fthe\ft\bilg\bte\fmountings,\f\b\f
sufficient\fqu\bntity\fof\fPU\fgl\bss\f\bdhesive\f
needs\fto\fbe\f\bpplied.\f
Prep\bre\fthe\fbonded\f\bre\bs\f(re\br\fp\brti\bl\fsection)\f
Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\froof\f
cr

ossmembers\f\bnd\fthe\ft\bilg\bte\fmountings.
\f
2. Fit\fthe\froof\f\bnd\fweld\fit\fin\fpl\bce\f(re\br\fp\brti\bl\f section)\f
Resist\bnce\fspot\fwelding.\f
\f
\f\f
\f\f
Стр. 2 из 3
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G899352&gui...procarmanuals.com
http://vnx.su

Ins\balla\bion
NOTE:\fBefore\fresist\bnce\fspot\fwelding\fof\fbody\fp\bnels\fwith\f\b\ftot\bl\fp\bnel\fthickness\fof\f3\fmm\f
\bn
d\fgre\bter,\fthe\fwelding\fequipment\finstructions\fcont\bined\fin\fsub-section\f501-25\fmust\fbe\f
followed.\f
1.NOTE:\fIn\forder\fto\f\bchieve\f\b\fcomplete\fse\bl\fin\f
th

e\f\bre\b\fof\fthe\ft\bilg\bte\fmountings,\f\b\f
sufficient\fqu\bntity\fof\fPU\fgl\bss\f\bdhesive\f
needs\fto\fbe\f\bpplied.\f
Prep\bre\fthe\fbonded\f\bre\bs\f
Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\froof\f
cr

ossmembers\f\bnd\fthe\ft\bilg\bte\fmountings.
\f
2. Offer\fup\fthe\froof\fp\bnel\f\bnd\fweld\fin\fpl\bce.\f
Resist\bnce\fspot\fwelding.\f
\f
\f
Стр. 2 из 3
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G899353&gui...procarmanuals.com
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