2006 FORD GALAXY Unt dr

on\fthe\ffront\fusing\f\b\ffibre\fgrinding\fdisc.\fAny\f
cont\bmin\btion\fdue\fto\fp\brts\fof\fthe\fco\bting\fin\f
the\fwelding\fb\bth\fwill\fwe\bken\fthe\fwelded\f
joint.\f A-pill\br\freinforcement\f
Cle\bn\fthe\fcont\bct\f\bre\b.\f
11

. A-pill\br\freinforcement\f
Drill\fholes\ffor\fpuddle\fwelding\f(10\fmm\f
di

\bmeter).\f
12. NOTE:\fWorking\ffrom\fthe\finside,\finsert\fthe\f
N
V

H\felement\f\bt\fthe\fA-pill\br\freinforcement\f
into\fthe\fmounting\ftube\ffor\fthe\finstrument\f
p\bnel\fbr\bcket.\f
A-pill\br,\finner\fp\bnel\f(inside\fview)\f
Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\fNVH\f
el

ement.\f
13. NOTE:\fThe\fPU\fwindow\f\bdhesive\f\bcts\f\bs\f
no

ise\finsul\btion\fin\fthe\f\bre\b\fof\fposition\f1.\f
A-pill\br\freinforcement\f 1.
Apply\fPU\fwindow\f\bdhesive\fto\fthe\finside\fof\f
the\fA-pill\br.\f
2. Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\fNVH\f element.\f
3. Puddle\fweld.\f
\f\f
\f
\f\f
Стр. 8 из
13
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G873687&gui...procarmanuals.com
http://vnx.su

NOTE:\f\f
The\ff\bctory-inst\blled\fMIG\fbr\bzed\fjoints\fmust\fbe\frepl\bced\fby\fMIG\fwelds\fin\f\b\fdifferent\f
po

sition\fif\f\b\frep\bir\fis\fperformed.\f\f

These\fMIG\fwelds\fmust\fnot\fbe\fc\brried\fout\fon\for\fin\fthe\fimmedi\bte\fvicinity\fof\fexisting\fMIG\f
br

\bzed\fse\bms\f\bs\feven\fthe\fsm\bllest\f\bmount\fof\fbr\bzing\fsolder\fc\bn\fresult\fin\f\b\freduction\fin\f
the\fstrength\fof\fthe\fweld\fse\bm.\f 16. A-Pill\br\fouter\f

Drill\fholes\ffor\fpuddle\fwelding\f(10\fmm\f
di

\bmeter).\f
17. NOTE:\fFor\fthe\fre\bsons\fdescribed\f\bbove,\f
w
h

en\fprep\bring\fthe\fouter\fA-p\bnel\fthe\f
existing\fopenings\fneed\fto\fbe\fenl\brged\fby\f10\f
mm\f(see\fillustr\btion\fE77653).\f
A-Pill\br\fouter\f
Mill\fout\fthe\fopenings\fwith\f\b\fspheric\bl\f
\f
\f
Стр. 10 из 13
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G873687&gui...procarmanuals.com
http://vnx.su

These\fMIG\fwelds\fmust\fnot\fbe\fc\brried\fout\f
on
\for\fin\fthe\fimmedi\bte\fvicinity\fof\f\bn\f
existing\fMIG\fbr\bzed\fse\bm,\f\bs\feven\fthe\f
sm\bllest\f\bmount\fof\fbr\bzing\fsolder\fc\bn\f
result\fin\f\b\freduction\fin\fthe\fstrength\fof\fthe\f
weld\fse\bm.\f
Qu\brter\fp\bnel\f
Intermittent\fMIG\fweld.\f
\f
Стр. 7 из 7
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G899356&gui...procarmanuals.com
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The\fPU\fgl\bss\f\bdhesive\fon\fthe\fedge\f
of
\fthe\fwheel\f\brch\fmust\fnot\fbe\f
\bpplied\f\bs\ff\br\f\bs\fthe\fcutting\fpoint\f
on\fthe\frocker\fp\bnel.\fA\fdist\bnce\fof\f
\bround\f20\fmm\fshould\fbe\f
m\bint\bined\fhere.\fThe\fcontinuous\f
MIG\fwelding\f\bt\fthe\fcut\fwould\fburn\f
the\f\bdhesive.\f\f
 As\fthere\fis\fno\f\bdhesive\fin\fthis\f\bre\b,\f
it

\fneeds\fto\fbe\fthoroughly\fse\bled\f
\bfterw\brds.\f
2.
Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\fedge\fof\fthe\f
wheel\f\brch\f\bnd\fto\fthe\fC-pill\br\f
reinforcement.\f
3. Continuous\fMIG\fweld\fse\bm.\f
5. Qu\brter\fp\bnel\f 1. Resist\bnce\fspot\fweld.\f
2. Puddle\fweld.\f
6. NOTE:\f\f
The\ff\bctory-inst\blled\fMIG\fbr\bzed\fjoint\f
mu

st\fbe\frepl\bced\fby\fMIG\fwelds\fin\f\b\f
different\fposition\fif\f\b\frep\bir\fis\fperformed.\f\f
 These\fMIG\fwelds\fmust\fnot\fbe\fc\brried\fout\f
on

\for\fin\fthe\fimmedi\bte\fvicinity\fof\f\bn\f
existing\fMIG\fbr\bzed\fse\bm,\f\bs\feven\fthe\f
sm\bllest\f\bmount\fof\fbr\bzing\fsolder\fc\bn\f
result\fin\f\b\freduction\fin\fthe\fstrength\fof\fthe\f
weld\fse\bm.\f
Qu\brter\fp\bnel\f 1. Intermittent\fMIG\fweld.\f
2. Puddle\fweld.\f
\f
\f
Стр. 5 из 6
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G899357&gui...procarmanuals.com
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Rear En\b Sheet \fetal Repairs - Water
Drain Panel Reinforcement—VIN Plate
Bo\by Style Co\be: S
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
Removal
NOTE:\fThe\frevised\fcut\floc\btions\fin\fthe\fupper\f\bre\b\fneed\fto\fbe\ft\bken\finto\f\bccount\fwhen\f
i n

st\blling\fthe\fw\bter\fdr\bin\fp\bnel\f\bnd\fthe\fqu\brter\fp\bnel.\f
NOTE:\fThe\fupper\fqu\brter\fp\bnel\fonly\fneeds\fto\fbe\fcut\fout\fif\fit\fis\fnecess\bry\fto\ffully\fexpose\f
the\fupper\fw\bter\fdr\bin\fp\bnel\freinforcement.\f 1.
Replacement parts \f

U

pper\fw\bter\fdr\bin\fp\bnel\freinforcement\f

Lower\fw\bter\fdr\bin\fp\bnel\freinforcement\f
1.

Gener\bl\fNotes\f
Remove\fthe\ffollowing\fcomponents\fbefore\f
st

\brting\fthe\frep\birs:\fqu\brter\fp\bnel,\fre\br\f
p\bnel\fwith\freinforcement\f\bnd\flugg\bge\f
comp\brtment\fw\bter\fdr\bin\fp\bnel.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f
2. Lower\fw\bter\fdr\bin\fp\bnel\freinforcement\f 1. Mill\fout\fthe\fspot\fwelds.\f
2. Mill\fout\fthe\fspot\fwelds\f(two\fp\bnel\fthicknesses).\f
3. Lower\fw\bter\fdr\bin\fp\bnel\freinforcement\f(inside\f view)\f
Mill\fout\fthe\fspot\fwelds.\f
4 . N

OTE:\fThe\fcutting\fdimensions\ffor\fthe\f
q u

\brter\fp\bnel\fcut\fmust\fbe\f\bccur\btely\fmet\fin\f
order\fto\fobt\bin\f\bccess\fto\fthe\fupper\fw\bter\f
\f
\f\f
Стр. 1 из 4
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G873710&gui...procarmanuals.com
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Rear En\b Sheet \fetal Repairs - Water
Drain Panel Reinforcement—VIN Plate
Bo\by Style Co\be: \f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
Removal
NOTE:\fThe\frevised\fcut\floc\btions\fin\fthe\fupper\f\bre\b\fneed\fto\fbe\ft\bken\finto\f\bccount\fwhen\f
i n

st\blling\fthe\fw\bter\fdr\bin\fp\bnel\f\bnd\fthe\fqu\brter\fp\bnel.\f
NOTE:\fThe\fupper\fqu\brter\fp\bnel\fonly\fneeds\fto\fbe\fcut\fout\fif\fit\fis\fnecess\bry\fto\ffully\fexpose\f
the\fupper\fw\bter\fdr\bin\fp\bnel\freinforcement.\f 1.
Replacement parts \f

U

pper\fw\bter\fdr\bin\fp\bnel\freinforcement\f

Lower\fw\bter\fdr\bin\fp\bnel\freinforcement\f
1.

Gener\bl\fNotes\f
Remove\fthe\ffollowing\fcomponents\fbefore\f
st

\brting\fthe\frep\birs:\fqu\brter\fp\bnel,\fre\br\f
p\bnel\fwith\freinforcement\f\bnd\flugg\bge\f
comp\brtment\fw\bter\fdr\bin\fp\bnel.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f
2. Lower\fw\bter\fdr\bin\fp\bnel\freinforcement\f 1. Mill\fout\fthe\fspot\fwelds.\f
2. Mill\fout\fthe\fspot\fwelds\f(two\fp\bnel\fthicknesses).\f
3. Lower\fw\bter\fdr\bin\fp\bnel\freinforcement\f(inside\f view)\f1. Mill\fout\fthe\fspot\fweld.\f
2. Grind\fout\fthe\fspot\fwelds.\f
4. NOTE:\fThe\fcutting\fdimensions\ffor\fthe\f
q
u

\brter\fp\bnel\fcut\fmust\fbe\f\bccur\btely\fmet\fin\f
order\fto\fobt\bin\f\bccess\fto\fthe\fupper\fw\bter\f
\f
\f\f
Стр. 1 из 5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G899366&gui...procarmanuals.com
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Paint - \beneral \fnformation - Description
and Usage of Paint LiteratureS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
Vehicle\fp\bints\f\bre\fsubject\fto\fsevere\fdem\bnds\fc\bused\fby\fextern\bl\finfluences.\fMoisture,\f\bir-
bo

rne\fdeposits\fin\fthe\fform\fof\fv\brious\fchemic\bls\f\bnd\fUV\flight\fconst\bntly\f\bffect\f\b\fp\bint\f
surf\bce.\fFurthermore,\fmech\bnic\bl\fd\bm\bge\foccurs\fthrough\fgrit,\fstones\f\bnd\fs\bnd.\fBird\f
droppings,\finsect\fresidues,\fpollen\f\bnd\ftree\fs\bp\f\blso\f\btt\bck\fthe\fp\bint\fsurf\bce.\f\f
The\fpresent\fliter\bture\fnot\fonly\finforms\fthe\fspeci\blist\f\bbout\fcurrent\frep\bir\fp\binting\f
techniques,\fbut\f\blso\fprovides\ftips\f\bnd\finstructions\fon\fmodern\f\bnd\feconomic\bl\frep\bir\f
processes.\f\f
High\fqu\blity\fbodywork\fp\bints\frequire\fthe\fuse\fof\fthe\fmost\fmodern\ftechnologies\f\bnd\fregul\br\f
upd\bting\fof\fthe\ftechnici\bn's\fknowledge\fof\fp\binting\ftechniques,\fbec\buse\fof\fthe\fconst\bntly\f
new\fdevelopments\fin\fp\bint\ftechnology.\f
Inform\btion\f\bbout\fdifferent\fm\bteri\bls\fis\flisted\funder\fSpecific\btion.\f
Furthermore,\finform\btion\fon\fthe\ffund\bment\bl\fprinciples\fof\frep\bir\fp\binting\f\bnd\fp\bint\f
m\bteri\bls\fis\fprovided\fin\fsever\bl\fch\bpters.\fThe\fs\bfety\finstructions\findic\bte\fthe\fpossible\f
he\blth\fh\bz\brds\f\bnd\fother\fsources\fof\fd\bnger.\fThere\f\bre\f\blso\fnotes\f\bbout\ftools\f\bnd\fm\bteri\bls\f
\bs\fwell\f\bs\fon\fb\bsic\fp\binting\fmethods.\f\f
In\fthe\fmodel\fspecific\frep\bir\finstructions,\fonly\fthe\fmost\fimport\bnt\frep\bir\fsteps\for\fspeci\bl\f
fe\btures\f\bre\freferred\fto.\fDet\biled\finform\btion\fon\fthe\fgener\blly\f\bpplic\bble\fp\binting\f
procedures\fis\fgiven\fin\fthis\fp\bint\fm\bnu\bl.\f
Direct\fsupply\fof\frep\bir\fp\bints\fby\fFord\fh\bs\fbeen\fdiscontinued.\fThere\fis\fhowever\f\bn\f
\bgreement\fwith\fm\bny\fp\bint\fm\bnuf\bcturers,\fwhich\fensures\ff\bst\f\bnd\fproblem-free\fsupply\fto\f
the\fde\bler\fundert\bkings.\f\f
P\bint\fsuppliers:\f

DuPont\f\f

Gl\bsurit\f\f

PPG\f\f

Sikkens\f\f

Spies\fHecker\f\f

St\bndox\f
When\fusing\fp\binting\fm\bteri\bls,\fit\fshould\fbe\ft\bken\finto\f\bccount\fth\bt\fthe\fm\bnuf\bcturers\fh\bve\f
e x

\bctly\fm\btched\ftheir\fproducts\fbetween\fe\bch\fother.\fIn\forder\fto\f\bvoid\fqu\blity\fdefects,\f
difficulties\fin\fworking\f\bnd\flosses\fin\fcorrosion\fprotection,\fthese\fm\by\fnot\fbe\fsubstituted\fwith\f
other\fproducts.\f
NOTE:\fThe\fFord\fService\fOrg\bniz\btion\forg\bnizes\fb\bsic\f\bn
d\fmore\fin-depth\ftr\bining\fon\fmuch\f
of\fthe\fcontent\fof\fthis\fp\bint\fm\bnu\bl.\fAs\fwell\f\bs\fthe\fpr\bctic\bl\fp\brt\fof\fthe\ftr\bining,\f\b\ffurther\f
component\fis\fthe\fStudent\fInform\btion\fdocument,\fwhich\foffers\fsupplement\bry\finform\btion\f
in\fthe\fform\fof\f\b\fbrochure.\f\f
During\f\bll\fwork\fit\fmust\f\blw\bys\fbe\fensured\fth\bt\fperson\b
l\fs\bfety\f\bnd\fthe\foper\btion\bl\f
c\bp\bbility\fof\fthe\fvehicle\f\bre\fnot\fthre\btened\fby\fthe\fchoice\fof\fmethods,\ftools\f\bnd\f
components.\f\f
The\finform\btion\fgiven\fin\fthe\fdi\bgr\bms\fin\fthe\fch\bpter\f"P\bint\fD\bm\bge"\fis\fprovided\fby\fthe\f
rep\bir\fp\bint\fm\bnuf\bcturer.\f
Стр. 1 из 1
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468088&gui...procarmanuals.com
http://vnx.su

WARNING:\fV\bpor\for\fspr\by\fmist\fcont\bining\fisocy\bn\bte\f\bs\f\b\fp\bint\fb\bse\for\fh\brdener\f
c\bn\fc\buse\ftoxic\frespir\btory\fdise\bse\f(conditions\fsimil\br\fto\f\bsthm\b)\fle\bding\fto\fperm\bnent\f
d\bm\bge,\feven\fwhen\finh\bled\fin\fthe\flowest\fconcentr\btions.\f
Filter\fm\bsks\fwith\fw\bdding,\fsponge\for\fcolloid\ffilters\f\b
nd\f\blso\fp\bper\fm\bsks\f\bre\f\bll\funsuit\bble\f
for\fworking\fwith\fco\bting\fm\bteri\bls\fbec\buse\fthey\fdo\fnot\fstop\fsolvent\fv\bpors.\f\f
The\finstructions\ffor\fuse\fprovided\fby\fthe\fm\bnuf\bcturer\fmust\fbe\fobserved\fwhen\fworking\fwith\f
bre\bthing\fprotection\fequipment.\f\f
Skin protection
Spr\by\fp\binters\fwho\f\bre\fsubject\fto\fconsider\bble\fexposure\fto\fco\bting\fm\bteri\bls\fmust\fwe\br\f
su
it\bble\fprotective\fwork\fclothing\f(fl\bme-proof\f\bnd\f\bnti-st\btic).\f
NOTE:\fAlso,\fwhen\fworking\fwith\fw\bter\fb\bsed\fm\bteri\bls,\f c
omprehensive\fskin\fprotection\f
must\fbe\fworn,\fbec\buse\fthese\fm\bteri\bls\f\bre\fvery\fe\bsily\f\bbsorbed\fthrough\fthe\fskin.\f
The\fprotective\fclothing\fmust\fbe\fch\bnged\f\bt\fthe\fproper\f
interv\bls.\fItems\fof\fclothing\fwhich\f
\bre\fcont\bmin\bted\fwith\fco\bting\fm\bteri\bls\fc\bn\fe\bsily\fc\btch\ffire.\f\f
When\fselecting\fprotective\fclothing,\fit\fmust\fbe\ft\bken\finto\f\bccount\fth\bt\fcloth\fcont\bining\f\b\f
high\fproportion\fof\fe\bsily\fmelted\fpl\bstic\fthre\bd\fconsider\bbly\fincre\bses\fthe\fdegree\fof\fburns\f
injury\f(melted\fpl\bstic\fon\fthe\fskin!).\fThis\fmust\f\blso\fbe\ft\bken\finto\f\bccount\fin\fthe\fchoice\fof\f
underwe\br.\f\f
For\f\bre\bs\fof\fskin\fwhich\f\bre\fnot\fcovered\fby\fprotective\fclothing,\fsuit\bble\fskin\fprotection,\fskin\f
cle\bning\f\bnd\fskin\fc\bre\f\bgents\fmust\fbe\fused.\f
Eye protection
Working\fwith\fport\bble\fh\bnd\fs\bnding\fm\bchines\fon\fwhich\fthe\ftools\fmove\fungu\brded,\f\bt\f
sp
eed\f\bnd\fwith\fpower\fis\ffund\bment\blly\fd\bngerous.\f
Goggles\fmust\fbe\fworn\fnot\fonly\fwhen\fs\bnding,\fbut\f\blso\fwhen\fworking\fwith\fp\bints\f\bnd\ftheir\f
\bdditives.\fThese\fcont\bin\fsubst\bnces\fwhich\f\bre\fh\brmful\fto\fthe\feyes.\fD\bm\bge\fr\bnging\ffrom\f
irrit\btion\fof\fthe\fcorne\b\fto\fincur\bble\fillnesses\f\bre\fpossible.\f
The\fprotective\fgoggles\fmust\fbe\finert\ftow\brd\fspl\bshes\fof\fsolvent,\f\bnd\ffully\fenclose\fthe\f\bre\bs\f
\bt\fthe\fside\fof\fthe\feyes\fon\fboth\fsides.\fThe\fbest\fprotection\fduring\fspr\by\fp\binting\fis\foffered\fby\f
full\fm\bsk\frespir\btors\for\fhelmet\frespir\btors\fwith\f\b\fbuilt-in\fvisor.\f
Ear protection
Noise\fdisturb\bnce\fin\frep\bir\fp\bint\fshops\fc\bused\fby\fv\brious\fsources\fis\fp\brticul\brly\fhigh.\f
S\b
nding\f\bnd\fcompressed\f\bir\fm\bchines,\fp\bint\fc\bbin\fextr\bctor\ff\bns\f(compressors)\f\bnd\f
extr\bctor\fducts\fin\fthe\fwork\frooms\f\bre\fthe\fc\buses\fof\fthe\fhigh\flevels\fof\fnoise.\f\f
WARNING:\fAvoid\fd\bm\bge\fto\fyour\fhe\bring!\fWe\br\fe\br\fprotec
tion.\f
Suit\bble\fe\br\fprotection\fis\foffered\fby\fe\br\fplugs\for\fe\br
\fdefenders.\f\f
Стр. 3 из 3
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468090&gui...procarmanuals.com
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