Page 1108 of 4402
Engine - \b.0L \furatorq-T\fCi (85kW/115PS) -
\fW/\b.0L \furatorq-T\fCi (100kW/136PS) -
\fW/\b.0L \furatorq-T\fCi (103kW/140PS) - \fW,
Emission Requirements: Stage IV - Engine
Accessories
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Installation
Special Tool(s)
205-044-01\f
Ad\bpter\ffor\f205-044\f
303-1059\f
Alignment\fPeg,\fCr\bnksh\bft\f
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-174\f
G\buge,\fBolt\fAngle\f
303-254\f
Locking\fTool,\fFlywheel\f
303-435\f
Mounting\fSt\bnd\f
303-435-04\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-12A\f
Mounting\fPl\bte\ffor\f303-435-04
\f
303-735\f
Alignment\fPeg,\fC\bmsh\bft\f
308-204\f
Aligner,\fClutch\fDisc\f1.
NOTE:\fThe\fg\bskets\f\bre\fto\fbe\freused\funless\fd\bm\bged
1.Torque:\b 9\fNm\f
2. Torque:\b 20\fNm
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
Стр. 1 из 11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G837775&gui...procarmanuals.com
http://vnx.su
Page 1119 of 4402

Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - SpecificationsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Engine Data
L\fbricants, Fl\fids, Sealers and Adhesives
Engine Oil Capacity
Cylinder Head
Oil Press\fre Specifications
Balance Shaft Meas\frement Shims
Balance Shaft Shims
Descrip\bion
Engine\fcodeQ4BA
Firing\forder1-3-4-2
Emission\flevelSt\bge\fIV
Bore85.0\fmm
Stroke96.0\fmm
Cubic\fc\bp\bcity2179\fcm³
Compression\fr\btio16.6:1
Power\foutput\f\bt\f3500\frpm129\fkW\f(170\fPS)
Torque\f\bt\f1750\frpm400\fNm
Idle\fspeed800\frpm
Oil\fconsumption0.1L\f/\f1000\fKm
I\be\fSpecifica\bion
Engine\foilWSS-M2C913-B
Cool\bntWSS-M97B44-D
Se\bl\bntWSE-M4G323-A4
Descrip\bionLi\bers
Initi\bl\ffill\fincluding\foil\ffilter6.5
Service\ffill\fwith\foil\ffilter5.9
Service\ffill\fwithout\foil\ffilter5.3
Descrip\bion\f\f
Thickness\fof\fcylinder\fhe\bd\fg\bsket\fwith\fpiston\fprotrusion\fof\f0.55\fto\f0.60\f
mm1.25\f±\f0.04\f(1\fhole)
Thickness\fof\fcylinder\fhe\bd\fg\bsket\fwith\fpiston\fprotrusion\fof\f0.61\fto\f0.65\f
mm1.30\f±\f0.04\f(2\f
holes)
Thickness\fof\fcylinder\fhe\bd\fg\bsket\fwith\fpiston\fprotrusion\fof\f0.66\fto\f0.70\f
mm1.35\f±\f0.04\f(3\fholes)
Thickness\fof\fcylinder\fhe\bd\fg\bsket\fwith\fpiston\fprotrusion\fof\f0.71\fto\f0.75\f
mm1.40\f±\f0.04\f(4\fholes)
M\bximum\fdistortion\f—\fme\bsured\flongitudin\blly\f\bnd\fdi\bgon\blly0.03
Descrip\bionbar
Oil\fpressure\f\bt\f2000\frpm2.0
Oil\fpressure\f\bt\f4000\frpm4.0
Shi\f \bhickness \f\fShi\f \farking
1.5757
Mini\fu\f clearance \f\fShi\f \bhickness \f\fShi\f \farking
0.01\f-\f0.051.5757
0.051.5151
Стр. 1 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1043350&gu...procarmanuals.com
http://vnx.su
Page 1121 of 4402
Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Engine -
Component Location
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
2.2L\fDur\btorq-TDCi\f(DW)\fdiesel\fengine\f
\f
Стр. 1 из 3
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1048756&gu...procarmanuals.com
http://vnx.su
Page 1122 of 4402
\f\fDescription
Timing\fbelt\f
High-Pressure\fFuel\fR\bil\f
Electronic\blly-controlled\fint\bke\fm\bnifold\ffl\bp\f
V\bcuum\fpump\f
Fuel\fpump\f
Electric\blly\fcontrolled\fEGR\f(exh\bust\fg\bs\frecircul\btion) \f
EGR\fr\bdi\btor\f
Turboch\brger\fv\bri\bble\fv\bne\felectric\bl\f\bctu\btor\f
V\bri\bble-geometry\fturboch\brger\f
Engine\fsump\fextension\f
Fuel\ffilter\f
Oil\ffilter/oil\fcooler\funit\f
Cr\bnksh\bft\fm\bss\fd\bmper\f
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
\f
Стр. 2 из 3
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1048756&gu...procarmanuals.com
http://vnx.su
Page 1123 of 4402
\f\fDescription
Front\fof\fthe\fengine\f
Engine\fcode\f
Engine\fseri\bl\fnumber\f
Item
A1
2
\f
Стр. 3 из 3
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1048756&gu...procarmanuals.com
http://vnx.su
Page 1124 of 4402

Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Engine - OverviewS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
The\f2.2L\fDur\btorq-TDCi\f(DW)\fdiesel\fengine\fextends\fthe\fr\bnge\fof\fTDCi\f4-cylinder\f
tu
rboch\brged\fdiesel\fengines.\f
Feat\fres
4-cylinder\fturbodiesel\fin-line\fengine\fwith\ftwo\foverhe\bd\fc\bmsh\bfts\f\bnd\f16\fv\blve\f
te
chnology\f\f
C\bst\firon\fcylinder\fblock\fwith\fc\bst-in\fcylinder\fliners\f\f
L\bdder\ffr\bme\ffor\fextending\fthe\fcylinder\fblock\f\f
B\bl\bnce\fsh\bft\funit\ffor\foptimum\frunning\fsmoothness\f\f
Two-p\brt\fcylinder\fhe\bd\fm\bde\ffrom\f\bluminium\f\f
Exh\bust\fc\bmsh\bft\fdriven\fby\f\b\ftiming\fbelt\f\f
Int\bke\fc\bmsh\bft\fdriven\fvi\b\f\b\ftiming\fch\bin\f(driven\fby\fthe\fexh\bust\fc\bmsh\bft)\f\f
V\blves\f\bctu\bted\fby\froller\fc\bm\ffollowers\fwith\fhydr\bulic\ft\bppets\f\f
Swirl\f\bnd\fch\brge\fducts\ffor\foptimum\fcombustion\funder\f\bll\foper\bting\fconditions\f\f
V\bri\bble-geometry\fturboch\brger\ffor\foptimum\fcylinder\fch\brging\f
F\fel system Bosch\fcommon\fr\bil\fsystem\fwith\fm\bximum\ffuel\fpump\fpressure\fof\f1600\fb\br\f(\blso\fup\fto\f
18
00\fb\br\ffor\f\b\flimited\ftime)\f\f
Fuel\finjectors\fwith\fpiezo\ftechnology\f\f
Electric\ffuel\fpump\ffor\f\bssisting\fwith\ffilling\fof\fthe\fswirl\fpot\fin\fthe\ffuel\ft\bnk\f
Engine management Bosch\f PCM\f(powertr\bin\fcontrol\fmodule) \f
EDC16CP39\f\f
Fuel\fmetering\fv\blve,\ffuel\fpressure\fregul\btor\f\bnd\ffuel\fpressure\fsensor\ffor\fefficient\f
re
gul\btion\fof\fthe\ffuel\fpressure\f\f
Turboch\brger\fv\bri\bble\fv\bne\felectric\bl\f\bctu\btor\f\f
Actu\btor\fmotor-controlled\f EGR
\f(exh\bust\fg\bs\frecircul\btion)\fv\blve\f\f
Actu\btor\fmotor-controlled\fint\bke\fm\bnifold\ffl\bp\fwith\fposition\fsensor\f\f
gener\btor\fcontrol\fvi\b\fLIN\fd\bt\b\fbus\fsystem\f\f
Oil\ftemper\bture\fsensor\f\bs\f\bn\finput\fv\bri\bble\ffor\fc\blcul\bting\fthe\foil\fqu\blity\f
Engine-emission control Meets\fEURO\fIV\f\f
Actu\btor\fmotor-controlled\f EGR\f
v\blve\f\f
Int\bke\fm\bnifold\ffl\bp\fwith\fposition\fsensor\f\f
Bro\bdb\bnd\fL\bmbd\b\fprobe\ffor\fcorrecting\fthe\finjection\fvolume\f\bnd\ffor\foptimizing\fthe\f EGR\f
\f
Co\bted\f DPF\f(diesel\fp\brticul\bte\ffilter) \f
to\fminimize\frust\fp\brticle\femissions\f
Diagnosis Vi\b\fthe\f DLC\f(d\bt\b\flink\fconnector) w
ith\fIDS\f(Integr\bted\fDi\bgnostic\fSystem) \f
Specification
T o
rque\f\bnd\fpower\foutput:\f
Стр. 1 из 3
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1048761&gu...procarmanuals.com
http://vnx.su
Page 1125 of 4402
\f\fDescription
Torque\f(Nm)\f
Power\foutput\f(kW)\f
Engine\fSpeed\f
Power\foutput\fcurve\f
Engine\fspeed\fcurve\f
Torque\fduring\fthe\fovertorque\ffunction\f
Power\foutput\fduring\fthe\fovertorque\ffunction\f
Overview of the main engine components Item
A
B
C1
2
3
4
Designa\bionDimensions
Engine\fcodeQ4BA
Engine\fType4-cylinder\fin-line\fengine
M\bximum\fpower130\fkW\f(175\fhp)
M\bximum\ftorque400\fNm\f(420\fNm\fovertorque)
Engine\fC\bp\bcity2,179\fcm³
Lifting\fheight96\fmm
Bore85\fmm
Compression\fr\btio16,6:1
Firing\fsequence1\f–\f3\f–\f4\f–\f2
Idle\fspeedApprox.\f800\frpm
\f
Стр. 2 из 3
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1048761&gu...procarmanuals.com
http://vnx.su
Page 1127 of 4402
Engine - \b.\bL D\fratorq-TDCi (1\b9kW/175PS) - DW -
Engine - System Operation and Component Description
Description and Operation System Operation
Valve cover and PCV
(positive crankcase ventilation) valve
Val
ve c\bver
Description
PCV valve
PCV \f\bse c\bnnecti\bn
Engine c\bver fixing p\bint
CMP (cams\faft p\bsiti\bn) sens\br installati\bn l\bcati\bn
T\fe L-s\faped valve c\bver is made fr\bm c\bmp\bsite material.
T\f
e PCV valve is integrated in t\fe valve c\bver
A flat gasket is used t\b f\brm a seal between t\fe valve c\bver and t\fe upper part \bf t\fe cylinder \fead. T\fe
are sealed by tw\b O-rings in t\fe upper part \bf t\fe cylinder \fead.
PCV
Item
1
2
3
4
Стр. 1 из 21
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1048763&gu...procarmanuals.com
http://vnx.su