Page 1079 of 4402
Engine - \b.0L \furatorq-T\fCi (85kW/115PS) -
\fW/\b.0L \furatorq-T\fCi (100kW/136PS) -
\fW/\b.0L \furatorq-T\fCi (103kW/140PS) -
\fW, Emission Requirements: Stage IV -
Engine Accessories
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal
Special Tool(s)
205-044-01\f
Ad\bpter\ffor\f205-044\f
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-435\f
Mounting\fSt\bnd\f
303-435-04\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-12A\f
Mounting\fPl\bte\ffor\f303-435-04
\f
1. \f
2. \f
\f
\f
\f
\f
\f
\f
\f
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Page 1087 of 4402
Engine - \b.0L \furatorq-T\fCi
(85kW/115PS) - \fW/\b.0L \furatorq-T\fCi
(100kW/136PS) - \fW/\b.0L \furatorq-
T\fCi (103kW/140PS) - \fW, Emission
Requirements: Stage IV - Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\fisassembly
Special Tool(s)
Ge
neral Equipment
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
303-293\f
Remover,\fCr\bnksh\bft\fSe\bl\f
\b mm punch 1.Special\bTool(\f):\b 20
5-072\f
2. Sp
ecial\bTool(\f):\b 303-293\f
3. \f
4
. General\bEquipment:\b 2\fmm\fpunch\f
\f
\f
\f\f
\f\f
\f\f
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Page 1092 of 4402
Engine - \b.0L \furatorq-T\fCi
(85kW/115PS) - \fW/\b.0L \furatorq-T\fCi
(100kW/136PS) - \fW/\b.0L \furatorq-
T\fCi (103kW/140PS) - \fW, Emission
Requirements: Stage IV - Cylinder Head
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\fisassembly and Assembly of Subassemblies
Special Tool(s)
\fisassembly
205-047\f
Slide\fH\bmmer\f
303-037\f
Inst\bller,\fV\blve\fStem\fSe\bl\f
303-060\f
Compressor,\fV\blve\fSpring\f
303-060-07\f
Ad\bpter\ffor\f303-060\f
303-060-09A\f
Ad\bpter\ffor\f303-060\f
303-292\f
Remover,\fV\blve\fStem\fSe\bl
\f
1.Special\bTool(\f):\b 303-060,\f303-060-07,\f 303-060-
09A \f
2
. \f
3
. Special\bTool(\f):\b 205-047,\f303-292\f
\f
\f
\f
\f
\f
\f
\f\f
\f\f
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Page 1094 of 4402
Engine - \b.0L \furatorq-T\fCi (85kW/115PS)
- \fW/\b.0L \furatorq-T\fCi (100kW/136PS) -
\fW/\b.0L \furatorq-T\fCi (103kW/140PS) -
\fW, Emission Requirements: Stage IV -
Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Assembly
Special Tool(s)
Ma
terials
General Equipment
NOTE: Make sure that these components are installed to the noted removal position.
205-307\f
Inst\bller,\fWheel\fSpeed\fSensor\fRing
\f
303-1057\f
Inst\bller,\fM\bin\fBe\bring\fCup\f
303-255\f
Inst\bller,\fTiming\fCover\fSe\bl\f
303-395\f
Inst\bller,\fCr\bnksh\bft\fSe\bl\f
303-684\f
Inst\bller,\fCr\bnksh\bft\fFront\fSe\bl\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-B
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
\b mm punch
Piston ring compressor 1.Material\b En
gine\fOil\f-\f5W-30\f(WSS-M2C913-B) \f
2. \f
\f
\f
\f
\f
\f
\f\f
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Page 1095 of 4402
3.Material\b Engine\fOil\f-\f5W-30\f(WSS-M2C913-B) \f
4. NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\ftight\f\bt\fthis\f
st
\bge.\f
In\ftall the Special Tool(\f)\b 30
3-1057\f
5. Re
move the Special Tool(\f)\b 303-1057\f
6. To
rque\b \f
30\fNm
\f
63
°\f
St\bge\f1:\f
St\bge\f2:\f
7. General Equipment\b Piston\fring\fcompressor \f
Mate
rial\b Engine\fOil\f-\f5W-30\f(WSS-M2C913-B) \f
8. Mat
erial\b Engine\fOil\f-\f5W-30\f(WSS-M2C913-B) \f
\f
\f\f
\f\f
\f\f
\f\f
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Page 1098 of 4402
19. M\bke\fsure\fto\fuse\fthe\fright\fthickness\fof\fthe\fcylinder\fhe\bd\fg\bsket.\f
Refer\fto:\f Specific\btions \f(303-01F\fEngine\f-\f2.0L\f
Du r
\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-
TDCi\f(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV,\fSpecific\btions).\f
20. CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
in
st\blled.\f
Torque\b \f
60
\fNm
\f
220
°\f
St\bge\f1:\f
St\bge\f2:\f
21. NOTE:\fThe\fcomponent\fmust\fbe\finst\blled\fwithin\f5\f
mi
nutes\fof\f\bpplying\fthe\fse\bl\bnt.\f
Apply\f\b\f3\fmm\fbe\bd\fof\fse\bl\bnt\fto\fthe\fcylinder\fhe\bd.\f
Mat
erial\b Silicone\fSe\bl\bnt\fLB\f(WSE-M4G323-A4\f/\f
2U 7
J-M4G323-AA) \f
22.
\f
23. Material\b Engine\fOil\f-\f5W-30\f(WSS-M2C913-B) \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 1101 of 4402
Engine - \b.0L \furatorq-T\fCi
(85kW/115PS) - \fW/\b.0L \furatorq-T\fCi
(100kW/136PS) - \fW/\b.0L \furatorq-
T\fCi (103kW/140PS) - \fW, Emission
Requirements: Stage IV - Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
Ge
neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine
\f
Hose clamp remover/installer
Hydraulic jib crane
Mounting table set 1.Special\bTool(\f):\b 30
3-122\f
Gen
eral\bEquipment:\b Hydr\bulic\fjib\fcr\bne \f
2. Gen
eral\bEquipment:\b Mounting\ft\bble\fset \f
3. To
rque:\b 48\fNm
\f
4. Torque:\b 48\fNm
\f
\f
\f\f
\f\f
\f\f
\f\f
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Page 1107 of 4402
Refer\fto:\fCowl\fP\bnel\fGrille \f(501-02\fFront\f
End
\fBody\fP\bnels,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. Ch\brge\fAir\fCooler\f
Refer\fto:\f Ch\brge\fAir\fCooler \f(303-12E\f
Int
\bke\fAir\fDistribution\f\bnd\fFiltering\f-\f2.0L\f
Dur\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(103kW/140PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(118kW/160PS)\f-\fDW,\f
Emission\fRequirements:\fSt\bge\fIV/St\bge\fV,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
5. R\bdi\btor\f
Refer\fto:\f R\bdi\btor\f(303-
03E\fEngine\fCooling\f
-\f2.0L\fDur\btorq-TDCi\f(85kW/115PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(100kW/136PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(103kW/140PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
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