2006 FORD GALAXY fuel system

steering wheel adjustment steering wheel technical specifications air conditioning lights brake light

Page 2506 of 4402

$FORD GALAXY 2006 Service Repair Manual Fuel Ta\bk a\bd L\f\bes - 2.2L Duratorq-TDC\f (129kW/175PS) - DW - Fuel F\flterS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Removal a\bd I\bstallat\fo\b Removal WAR NING:\fRefer\fto:\f Diesel\fFue$

Page 2507 of 4402

$FORD GALAXY 2006 Service Repair Manual I\bstallat\fo\b inst\blling\f\b\fnew\fcomponent.\f\f 1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f Re fer\fto:\f Fuel\fSystem\fBleeding\f-\f2.2L\fDur\btorq- TDC i\f(DW)\fDiesel \f(310-00\fF$

Page 2513 of 4402

$FORD GALAXY 2006 Service Repair Manual Trouble\bcode\btable,\bprogrammable\bfuel-fired\bbooster\bheater\b center\fvents\f\bir\foutlet\f temper\bture\fsensor 90B600B10B600F\bult\fin\fcircuit\fof\fleft-h\bnd\f footwell\f\bir\foutlet\f temper$

Trouble\bcode\btable,\bprogrammable\bfuel-fired\bbooster\bheater\b
center\fvents\f\bir\foutlet\f
temper\bture\fsensor
90B600B10B600F\bult\fin\fcircuit\fof\fleft-h\bnd\f
footwell\f\bir\foutlet\f
temper\bture\fsensorGO\fto\fPinpoint\fTest\fM.\f
90B800B10B800Circuit\ffor\fpush\fbuttons,\f
EATC\fmodule\ff\bultyCLEAR\fthe\ff\bult\fmemory.
If\fthe\ff\bult\foccurs\f\bg\bin\f\bfter\f\b\f
function\bl\ftest,\fRENEW\fthe\fEATC\f
module.
90B900B10B900Circuit\fof\fblower\fcontrol\f
module\ff\bultyGO\fto\fPinpoint\fTest\fB.\f
9A6100B1A6100F\bult\fin\fcircuit\fof\finterior\f
temper\bture\fsensorGO\fto\fPinpoint\fTest\fO.\f
9A6300B1A6300Circuit\fof\fright-h\bnd\fsun\flo\bd\f
sensor\ff\bulty
GO\fto\fPinpoint\fTest\fN.\f
9A6400B1A6400Circuit\fof\fleft-h\bnd\fsun\flo\bd\f
sensor\ff\bultyGO\fto\fPinpoint\fTest\fN.\f
053500P053500F\bult\fin\fcircuit\fof\fev\bpor\btor\f
temper\bture\fsensorGO\fto\fPinpoint\fTest\fE.\f
E10000U210000Incomplete\fvehicle\f
configur\btion\fp\br\bmetersREFER\fto:\fModule\fConfigur\btion \f
(41
8-01\fModule\fConfigur\btion,\f
Gener\bl\fProcedures).
E10100U210100F\bulty\fconfigur\btion\fof\fthe\f
EATC\fmoduleREFER\fto:\f Module\fConfigur\btion \f
(41
8-01\fModule\fConfigur\btion,\f
Gener\bl\fProcedures).
F00000U300000Intern\bl\fcontrol\funit\ff\bultCLEAR\fthe\ff\bult\fmemory.
If\fthe\ff\bult\foccurs\f\bg\bin\f\bfter\f\b\f
function\bl\ftest,\fRENEW\fthe\fEATC\f
module.
F00616\f/\f F00617U300616\f/\fU300617Supply\fvolt\bge\fnot\fwithin\fthe\f
specified\fr\bnge\f(9\f-\f16\fV)
GO\fto\fPinpoint\fTest\f F.\f
\fau\bt code -
diagnostic unit
DTCDescriptionAction
B1A84959A8495F\bulty\fconfigur\btionCHECK\f\bnd\fCORRECT\fthe\f
configur\btion\fof\fthe\fsystem\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftool.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.
B1D22119D2211Temper\bture\fsensor\fcircuit,\f short\fto\fgroundRENEW\fthe\ffuel-fired\fbooster\f he\bter.
B1D22159D2215Temper\bture\fsensor\fcircuit,\f
open\fcircuit\for\fshort\fcircuit\fto\f volt\bgeRENEW\fthe\ffuel-fired\fbooster\f
he\bter.
B1D23139D2313Overhe\bting\fsensor\fcircuit,\fopen\fcircuitRENEW\fthe\ffuel-fired\fbooster\f he\bter.
B1D24119D2411Glow\fplug\fcircuit,\fshort\fto\fgroundRENEW\fthe\ffuel-fired\fbooster\f he\bter.
B1D24159D2415Glow\fplug\fcircuit,\fopen\fcircuit\for\fshort\fcircuit\fto\fvolt\bgeRENEW\fthe\ffuel-fired\fbooster\f he\bter.
B1D25119D2511Booster\fhe\bter\ffuel\fpump\f
circuit,\fshort\fcircuit\fto\fgroundGO\fto\fPinpoint\fTest\f S.\f
B1D25159D2515Booster\fhe\bter\ffuel\fpump\f
circuit,\fopen\fcircuit\for\fshort\f circuit\fto\fvolt\bgeGO\fto\fPinpoint\fTest\f S.\f
B1D26119D2611Combustion\f\bir\fblower\fmotor\f
circuit,\fshort\fto\fgroundRENEW\fthe\ffuel-fired\fbooster\f he\bter.
Стр. 3 из 92
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Page 2514 of 4402

$FORD GALAXY 2006 Service Repair Manual \fymptom\bChart\b B1D26159D2615Combustion\f\bir\fblower\fmotor\fcircuit,\fopen\fcircuitRENEW\fthe\ffuel-fired\fbooster\f he\bter. B1D2692\f/\fB1D26939D2692\f/\f9D2693Combustion\f\bir\fblower\fmotor\fs$

\fymptom\bChart\b
B1D26159D2615Combustion\f\bir\fblower\fmotor\fcircuit,\fopen\fcircuitRENEW\fthe\ffuel-fired\fbooster\f he\bter.
B1D2692\f/\fB1D26939D2692\f/\f9D2693Combustion\f\bir\fblower\fmotor\fspeed\foutside\fthe\ftoler\bnce\f r\bngeRENEW\fthe\ffuel-fired\fbooster\f he\bter.
B1D27119D2711Fuel-fired\fbooster\fhe\bter\f
(cool\bnt\fpump)\fcircuit,\fshort\f circuit\fto\fground,\foverlo\bdGO\fto\fPinpoint\fTest\f R.\f
B1D27159D2715Fuel-fired\fbooster\fhe\bter\f
cool\bnt\fpump\fcircuit,\fopen\f
circuit\for\fshort\fcircuit\fto\fvolt\bgeGO\fto\fPinpoint\fTest\f R.\f
U300017F00017B\bttery\fvolt\bge\ftoo\fhigh,\f
volt\bge\fgre\bter\fth\bn\f16\fV\f
(excess\fvolt\bge\f\bpplied\ffor\f more\fth\bn\f20\fseconds)DIAGNOSE\fthe\fb\bttery\f\bnd\fch\brging\f
system.
U300016F00016B\bttery\fvolt\bge\ftoo\flow,\fvolt\bge\f
less\fth\bn\f10.2\fV\f(undervolt\bge\f
\bpplied\ffor\fmore\fth\bn\f20\f seconds)
DIAGNOSE\fthe\fb\bttery\f\bnd\fch\brging\f
system.
If\fb\bttery\f\bnd\fch\brging\fsystem\f\bre\fOK:\fGO\fto\fPinpoint\fTest\f Q.\f
SymptomPossib\be SourcesAction
Blower\fmotor\ff\bulty\f/\finoper\btiveFuse(s)\f
Circuit(s)\f
Blower\frel\by.\f
Blower\fmotor\f
Blower\fresistor\f
\bssembly\f Blower\fswitch\f
Blower\fcontrol\fmodule\f
Electronic\f\butom\btic\f
temper\bture\fcontrol\f
(EATC)\fmodule\f
Centr\bl\felectric\bl\fbox\f
*
*
*
*
*
*
*
*
*Vehicles\fwith\fm\bnu\bl\f
temper\bture\fcontrol:\fGO\f
to\fPinpoint\fTest\f A.\f\f
Veh

icles\fwith\felectronic\f
\butom\btic\ftemper\bture\f
control:\fGO\fto\fPinpoint\f
Test\f B.\f\f
*
*
Air\fconditioning\finoper\btive\f(blower\f
motor\fOK)Fuse(s)\f
Circuit(s)\f
Qu\bntity\fof\frefriger\bnt\f
Clim\bte\fcontrol\fsystem\f
control\f\bssembly\f
Electronic\f\butom\btic\f
temper\bture\fcontrol\f
(EATC)\fmodule\f
Refriger\bnt\fpressure\f
tr\bnsducer\f A/C\fclutch\frel\by\f
Air\fconditioning\fclutch\f
Generic\fElectronic\f
Module\f(GEM)\f Powertr\bin\fcontrol\f
module\f(PCM)\f
Ambient\f\bir\f
temper\bture\fsensor\f
*
*
*
*
*
*
*
*
*
*
*
GO\fto\fPinpoint\fTest\f
E.\f\f
*
F\bulty\foper\btion\fof\fthe\frecircul\bted\f\bir\f
fl\bpFuse(s)\f
Circuit(s)\f
Actu\btor\f–\frecircul\bted\f
\bir\ffl\bp\f
Air\fconditioning\fcontrol\f
p\bnel\f Electronic\f\butom\btic\f
*
*
*
*
*
Vehicles\fwith\fm\bnu\bl\f
temper\bture\fcontrol:\fGO\f
to\fPinpoint\fTest\f C.\f\f
Ve h

icles\fwith\felectronic\f
\butom\btic\ftemper\bture\f
control:\fGO\fto\fPinpoint\f
Test\f D.\f\f
*
*
Стр. 4 из
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Page 2597 of 4402

$FORD GALAXY 2006 Service Repair Manual Is\f\b\fvolt\bge\fme\bsured?\f Yes\bLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fvolt\bge\fin\fcircuit\f CBP01A\f(BU/GN)\fbetween\fthe\fGEM\f\bnd\fthe\felectric\f booster\fhe\bter\fusing\fthe\fWiring\fDi\bg$

Page 2598 of 4402

$FORD GALAXY 2006 Service Repair Manual system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f REPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f Q2:\bCHECK\bTHE\bVOLTAGE\bAT\bFU\fE\bF27 Connect\fFuse\fF27\f(EJB).\f1\b Me\bsure\fthe\fvo$

system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
REPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
Q2:\bCHECK\bTHE\bVOLTAGE\bAT\bFU\fE\bF27
Connect\fFuse\fF27\f(EJB).\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF27\f(30\fA)\f\bnd\f
ground.\f2\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fQ3.\f\f
No\b R

EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF27.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
Q3:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bPROGRAMMABLE\bFUEL-FIRED\bBOO\fTER\bHEATER
Disconnect\fConnector\fC1HF01-C\ffrom\fthe\f
progr\bmm\bble\ffuel-fired\fbooster\fhe\bter.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fprogr\bmm\bble\f
fuel-fired\fbooster\fhe\bter,\fconnector\fC1HF01-C,\fpin\f
3,\fcircuit\fSBB27A\f(BU/RD),\fwiring\fh\brness\fside\f\bnd\f
ground.\f2\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fQ5.\f\f
No\b GO

\fto\fQ4.\f\f
Q4:\bCHECK\bFOR\bOPEN\bCIRCUIT\bBETWEEN\bTHE\bPROGRAMMABLE\bFUEL-FIRED\b
BOO\fTER\bHEATER\bAND\bTHE\bEJB
Disconnect\fConnector\fC1BB01-A\ffrom\fthe\fEJB.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fprogr\bmm\bble\f
fuel-fired\fbooster\fhe\bter,\fconnector\fC1HF01-C,\fpin\f
3,\fcircuit\fSBB27A\f(BU/RD),\fwiring\fh\brness\fside\f\bnd\f
the\fEJB,\fconnector\fC1BB01-A,\fcircuit\fSBB32A\f
(BU/RD),\fwiring\fh\brness\fside.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fme\bsured?\f
Yes\b CHECK\fthe\fEJB\f\bnd\fRENEW\fit\fif\fnecess\bry.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fSBB27A\f
(VT/RD)\fbetween\fthe\fprogr\bmm\bble\ffuel-fired\f
booster\fhe\bter\f\bnd\fthe\fEJB\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
Q5:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bPROGRAMMABLE\bFUEL-FIRED\b
BOO\fTER\bHEATER
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fprogr\bmm\bble\f
fuel-fired\fbooster\fhe\bter,\fconnector\fC1HF01-C,\fpin\f
4,\fcircuit\fGD132L\f(BK/VT),\fwiring\fh\brness\fside\f\bnd\f
ground.\f1\b
\f\f
Стр. 88 из 92
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Page 2599 of 4402

$FORD GALAXY 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fme\bsured?\f Yes\bCHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fprogr\bmm\bble\f fuel-fired\fbooster\fhe\bter.\fCHECK\fthe\foper\btion\fof\f the\fsystem.\f No$

Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fme\bsured?\f
Yes\bCHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fprogr\bmm\bble\f
fuel-fired\fbooster\fhe\bter.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
No\b LOCATE\f\bnd\fREPAIR\fthe\fopen\fcircuit\fbetween\fthe\f
progr\bmm\bble\ffuel-fired\fbooster\fhe\bter\f\bnd\fground\f
connection\fG1D132-A\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT\bTE\fT\bR\b:\bFUEL-FIRED\bBOO\fTER\bHEATER\b(COOLANT\bPUMP)\b
INOPERATIVE\b-\bVEHICLE\f\bWITH\bPROGRAMMABLE\bFUEL-FIRED\bBOO\fTER\b
HEATER\b
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
R1:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bFUEL-FIRED\bBOO\fTER\bHEATER\b(COOLANT\b
PUMP)\bAND\bTHE\bPROGRAMMABLE\bFUEL-FIRED\bBOO\fTER\bHEATER\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC1HF02\ffrom\fthe\ffuel-fired\fbooster\fhe\bter\f(cool\bnt\f
pump).\f2\b
Disconnect\fConnector\fC1HF01-C\ffrom\fthe\fprogr\bmm\bble\ffuel-fired\fbooster\f
he\bter.\f3\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fprogr\bmm\bble\ffuel-fired\fbooster\f
he\bter,\fconnector\fC1HF01-C,\fpin\f9,\fcircuit\fRHF03A\f(WH/VT),\fwiring\f
h\brness\fside\f\bnd\fthe\ffuel-fired\fbooster\fhe\bter\f(cool\bnt\fpump),\fconnector\f
C1HF02,\fpin\f2,\fcircuit\fRHF03A\f(WH/VT),\fwiring\fh\brness\fside.\f4\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fR2 .\f\f
No\b L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fRHF03A\f(WH/VT)\fbetween\fthe\f
progr\bmm\bble\ffuel-fired\fbooster\fhe\bter\f\bnd\fthe\ffuel-fired\fbooster\fhe\bter\f
(cool\bnt\fpump)\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
R2:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bFUEL-FIRED\bBOO\fTER\bHEATER\b(COOLANT\b
PUMP)\bAND\bTHE\bPROGRAMMABLE\bFUEL-FIRED\bBOO\fTER\bHEATER\bFOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fprogr\bmm\bble\ffuel-fired\fbooster\f
he\bter,\fconnector\fC1HF01-C,\fpin\f10,\fcircuit\fCHF03A\f(GN/OG),\fwiring\f
h\brness\fside\f\bnd\fthe\ffuel-fired\fbooster\fhe\bter\f(cool\bnt\fpump),\fconnector\f
C1HF02,\fpin\f1,\fcircuit\fCHF03A\f(GN/OG),\fwiring\fh\brness\fside.\f1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b RENEW\fthe\ffuel-fired\fbooster\fhe\bter\f(cool\bnt\fpump).\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
No\b
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCHF03A\f(GN/OG)\fbetween\fthe\f
progr\bmm\bble\ffuel-fired\fbooster\fhe\bter\f\bnd\fthe\ffuel-fired\fbooster\fhe\bter\f
(cool\bnt\fpump)\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f \f\f
Стр. 89 из
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Page 2600 of 4402

$FORD GALAXY 2006 Service Repair Manual Component\bTests\b Blower\brelay\bH402\b of\fthe\fsystem.\f PINPOINT\bTE\fT\b\f\b:\bBOO\fTER\bHEATER\bFUEL\bPUMP\bINOPERATIVE\b TEST CONDITIONSDETAILS/RESULTS/ACTIONS \f1:\bCHECK\bFOR\bOPEN\bCIRCUIT\b$

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inflation pressure fuel filter location climate control fold seats driver seat adjustment service interval