2006 FORD GALAXY fuel system

Fuel Ta\bk a\bd L\f\bes - 1.8L Duratorq-TDC\f
(74kW/100PS) - Ly\bx/1.8L Duratorq-
TDC\f (92kW/125PS) - Ly\bx - Fuel Ta\bk
F\fller P\fpe
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallat\fo\b
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
1. Refer\fto:\f
Pe
trol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf

orm\btion,\fDescription\f\bnd\fOper\btion).\f
Refer\fto:\f Diesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
De s

cription\f\bnd\fOper\btion).\f
2. Dr\bin\fthe\ffuel\ft\bnk.\f\f Refer\fto:\f Fuel\fT\bnk\fDr\bining\f(310-00\fFuel\f
Sys

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
3. Remove\fthe\fright-h\bnd\fre\br\fwheel\f\bnd\ftire.\f
Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. \f
5. Torque:\b 10\fNm
\f
6. \f
7. NOTE:\fNote\fthe\forient\btion\fof\fthe\fcl\bmp\fto\f
\b
i

d\finst\bll\btion.\f\f1. Torque:\b 1
0\fNm\f
\f\f
\f\f
\f\f
Стр. 1 из
2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544299&gui...procarmanuals.com
http://vnx.su

Fuel Ta\bk a\bd L\f\bes - 1.8L Duratorq-TDC\f
(74kW/100PS) - Ly\bx/1.8L Duratorq-
TDC\f (92kW/125PS) - Ly\bx - Fuel F\flter
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallat\fo\b
Spec\fal Tool(s)
Ge\b

eral Equ\fpme\bt
Removal
CA

UTION:\fM\bke\fsure\fth\bt\fthe\fignition\fkey\fis\fremoved.\f
310-110A\f
H\bnd\fPressure\fPump\fwith\fAd\bpter\fKit
\f
Fluid\fcont\biner 1. Refer\fto:\fDiesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. \f
3. \f
4. Cle\bn\fthe\ffuel\ffilter,\ffuel\fsupply\flines\f\bnd\f surrounding\f\bre\bs.\f
Refer\fto:\f Fuel\fInjection\fComponent\fCle\bning\f
(3 0

3-04D\fFuel\fCh\brging\f\bnd\fControls\f-\f1.8L\f
Dur\btorq-TDCi\f(74kW/100PS)\f-\fLynx/1.8L\f
Dur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fGener\bl\f
Procedures).\f
5. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\f
\f\f
\f\f
Стр. 1 из
4
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G834210&gui...procarmanuals.com
http://vnx.su

Fuel Ta\bk a\bd L\f\bes - 1.8L Duratorq-TDC\f
(74kW/100PS) - Ly\bx/1.8L Duratorq-
TDC\f (92kW/125PS) - Ly\bx - Fuel F\flter
Eleme\bt
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallat\fo\b
Spec\fal Tool(s)
Ge\b

eral Equ\fpme\bt
Removal
CA

UTION:\fM\bke\fsure\fth\bt\fthe\fignition\fkey\fis\fremoved.\f
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
310-110A\f
H\bnd\fPressure\fPump\fwith\fAd\bpter\fKit
\f
Fluid\fcont\biner
1. Refer\fto:\fDiesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. \f
3. \f
4. Dr\bin\fthe\ffuel\ffilter.\f
General \bqui\fment: Fluid\fcont\biner\f
\f
\f\f
\f\f
Стр. 1 из 5
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G837796&gui...procarmanuals.com
http://vnx.su

Fuel Ta\bk a\bd L\f\bes - 1.8L Duratorq-TDC\f
(74kW/100PS) - Ly\bx/1.8L Duratorq-
TDC\f (92kW/125PS) - Ly\bx - Fuel Level
Se\bsor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallat\fo\b
Spec\fal Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
I\bstallat\fo\b
310-069\f
Wrench,\fFuel\fT\bnk\fSender\fUnit
\f
1. Refer\fto:\f Diesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre
c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. Remove\fthe\ffuel\ft\bnk.\f Refer\fto:\f Fuel\fT\bnk \f(310-01B\fFuel\fT\bnk\f\bnd\f
Lin

es\f-\f1.8L\fDur\btorq-TDCi\f(74kW/100PS)\f-\f
Lynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
4. Special\bTool(\f):\b 310-069\f
To r

que:\b 85\fNm
\f
5. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d\b

m\bge\fthe\ffuel\ft\bnk\flevel\fsensor\fflo\bt\f\bnd\f
\brm.\f\f
1. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
\f
\f\f
\f\f
\f\f
Стр. 1 из
2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G549158&gui...procarmanuals.com
http://vnx.su

\f\fDescr\fpt\fo\b
Fuel\fline\fcover\f
Fuel\freturn\fline\f
Fuel\fsupply\fline\f
The\ffuel\fsupply\f\bnd\freturn\flines\f\bre\fconstructed\ffrom\fPA\fnylon\ftubes\f\bnd\f\bre\fret\bined\fby\f
cl
ips\fwhich\f\bre\fm\bde\fof\fpl\bstic.\fThe\ffuel\flines\f\bre\fprotected\funder\fthe\fvehicle\fby\f\b\fpl\bstic\f
cover,\fwhich\fis\fclipped\fto\fwelded\fstuds.\f
Within\fthe\fengine\fcomp\brtment,\fsome\ffuel\flines\f\bre\fproduced\ffrom\fsteel\ffor\fimproved\f
robustness.\f
The\ffuel\fsupply\f\bnd\freturn\flines\f\bre\fsep\br\bted\finto\fthree\fsections.\fThe\ffuel\fline\fconnections\f
h\bve\fquick\frele\bse\fcouplings\f\bt\fe\bch\fend\fto\fsecure\fthem\fto\fthe\ffuel\ft\bnk\flines\f\bnd\ffront\fend\f
fuel\flines.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f Quick\fRele\bse\fCoupling\f(310-00\fFuel\fSystem\f-\fGener\bl\f
Inf

orm\btion,\fGener\bl\fProcedures).\f
Fuel level se\bsor Item
1
2
3
\f
Part Number -
-
-
Стр. 4 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511531&gui...procarmanuals.com
http://vnx.su

Fuel Ta\bk a\bd L\f\bes - 2.0L Duratorq-TDC\f
(85kW/115PS) - DW/2.0L Duratorq-TDC\f
(100kW/136PS) - DW/2.0L Duratorq-
TDC\f (103kW/140PS) - DW, Em\fss\fo\b
Requ\freme\bts: Stage IV - Fuel Ta\bk
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallat\fo\b
Spec\fal Tool(s)
Ge\b

eral Equ\fpme\bt
Removal All\fvehicles\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
Vehicles\fwith\f2.5L\fengine\f
310-069\f
Wrench,\fFuel\fT\bnk\fSender\fUnit
\f
Fuel\ft\bnk\fdr\bining\fequipment
Hose\fcl\bmp(s)
Hose\fcl\bmp\fremover/inst\bller
Ret\bining\fStr\bp
Tr\bnsmission\fj\bck
Wooden\fBlock1. Refer\fto:\fPetrol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl

th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf

orm\btion,\fDescription\f\bnd\fOper\btion).\f
Refer\fto:\f Diesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
3. Torque:\b 10\fNm
\f
\f
\f
Стр. 1 из 7
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544298&gui...procarmanuals.com
http://vnx.su

All\fexcept\fvehicles\fwith\fdiesel\fengine\f
Vehicles\fwith\f2.0L\fdiesel\fengine\f
Vehicles\fwith\fdiesel\fengine\fNOTE:\fM\bke\fsure\fth\bt\fthe\fcl\bmp\fis\finst\blled\f
t
o

\fthe\fs\bme\forient\btion\f\bs\fwhen\fremoved.\f
Genera\f\bEquipment:\b Ho
se\fcl\bmp(s)\f
8. WARNING:\fBe\fprep\bred\fto\fcollect\f
es

c\bping\ffluid.\f
NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
inst\blled.\f Genera\f\bEquipment:\b Ho
se\fcl\bmp\f
rem
over/inst\bller \f
9.WARNING:\fBe\fprep\bred\fto\fcollect\f
es
c\bping\ffluid.\f 1. Refer\fto:\f Qu
ick\fRele\bse\fCoupling \f(310-00\f
Fue
l\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
2. If\fequipped.\f
10. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
11. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 3 из
7
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544298&gui...procarmanuals.com
http://vnx.su

I\bstallat\fo\b Vehicles\fwith\fdiesel\fengine\f
22. \f
2 3

. Specia\f\bToo\f(s):\b 310-069\f
Tor

que:\b 85\fNm
\f
24. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d \b

m\bge\fthe\ffuel\ft\bnk\flevel\fsensor\fflo\bt\f\bnd\f
\brm.\f
25. Dr\bin\fthe\ffuel\ft\bnk.\f
Genera\f\bEquipment:\b Fuel\ft\bnk\fdr\bining\f
eq u

ipment \f
1. T

o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d\b

m\bge\fthe\ffuel\ft\bnk\flevel\fsensor\fflo\bt\f\bnd\f
\brm.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fse\bl\fis\fcorrectly\f
loc\bted.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\fm\brks\f
\bre\f\bligned.\f
3. Refer\fto:\f Fuel\fSystem\fBleeding\f-\f1.8L\fDur\btorq-
TDC
i\f(Lynx)\fDiesel \f(310-00\fFuel\fSystem\f-\f
Gen

er\bl\fInform\btion,\fGener\bl\fProcedures).\f
Refer\fto:\f Fuel\fSystem\fBleeding\f-\f2.0L\fDur\btorq-
TD C

i\f(DW)\fDiesel \f(310-00\fFuel\fSystem\f-\fGener\bl\f
Inf

orm\btion,\fGener\bl\fProcedures).\f
Refer\fto:\f Fuel\fSystem\fBleeding\f-\f2.2L\fDur\btorq-
TD C

i\f(DW)\fDiesel \f(310-00\fFuel\fSystem\f-\fGener\bl\f
\f\f
\f\f
\f\f
\f\f
Стр. 6 из
7
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544298&gui...procarmanuals.com
http://vnx.su