Page 2394 of 4402
Fuel Sy\btem - \feneral Information - Quick
Relea\be CouplingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
\feneral Equipment
Di\bconnect
WARNINGS:\f
Re
fer\fto:\f Petrol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\fHe\blth\f\bnd\fS\bfe
ty\fPrec\butions\f(100-
00\f
Gener\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
Refer\fto:\f Diesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions \f(100-00\fGener\bl\f
In f
orm\btion,\fDescription\f\bnd\fOper\btion).\f
NOTE:\fFuel\fsupply\fline\fconnectors\f\bre\fcolor\fcoded\fwhite.\fFuel\freturn\fline\fconnectors\f\bre\f
color\fcoded\fred.\f
Fl\bt-bl\bded\fscrewdriver
1. Rele\bse\fthe\ffuel\fsystem\fpressure\f
Refer\fto:\f Fuel\fSystem\fPressure\fRele\bse \f(310-00\f
Fue
l\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
2. \f
3. \f
4. \f
5. \f
\f\f
\f\f
\f\f
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Page 2396 of 4402

Fuel Sy\btem - \feneral Information - Fuel
Sy\btem Pre\b\bure Check—2.0L Duratec-HE
(107kW/145PS) - MI4/2.0L Duratec-HE
Flex Fuel (107kW/145PS) - MI4/2.3L
Duratec-HE (118kW/160PS) - MI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
Special Tool(\b)
\fen
eral Equipment WARNING:\fRefer\fto:\f Pet
rol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\fHe\blth\f\bnd\fS\bfe ty\f
Prec\butions \f(100-00\fGener\bl\fInform\btion,\fDescription\f\bnd\fOper\btio
n).\f
Vehicles\fwith\f2.0L\fengine\f
310-025\f
Fuel\fPressure\fG\buge\f
310-025-18\f
Test\fHose\ffor\f310-025\f
310-025-19A\f
Test\fHose\ffor\f310-025\f
310-137\f
Disconnect\fTool,\fFuel\fLine
\f
Fl\bt-bl\bded\fscrewdriver
1. Refer\fto:\f Fuel\fSystem\fPressure\fRele\bse \f(310-00\f
Fue
l\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
2. General \bqui\fment: Fl\bt-bl\bded\fscrewdriver \f
\f
\f
\f
\f
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Page 2398 of 4402
7.Install the S\fecial Tool(s): 310-025-19A\f
8. S
t\brt\fthe\fengine\f\bnd\f\bllow\fit\fto\fidle.\f
9. Record\fthe\ffuel\fsystem\fpressure\f\bt\fidle\f(3.8\f+/-\f 0.2\fb\br\fm\bximum).\f
10. Stop\fthe\fengine.\f
11. Refer\fto:\f Fuel\fSystem\fPressure\fRele\bse \f(310-00\f
Fu e
l\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
12. Remove the S\fecial Tool(s): 310-025-19A\f
13. R
emove the S\fecial Tool(s): 310-025-18\f
14 .
\f
\f\f
\f\f
\f\f
\f\f
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Page 2400 of 4402
Fuel Sy\btem - \feneral Information - Fuel
Sy\btem Pre\b\bure Check—2.0L EcoBoo\bt
SCTi (149kW/203PS) - MI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
Special Tool(\b)
\fen
eral Equipment Activation
310-025-18\f
Test\fHose\ffor\f310-025\f
310-025-19A\f
Test\fHose\ffor\f310-025\f
310-137\f
Disconnect\fTool,\fFuel\fLine
\f
Ad\bpter\fpressure\fv\bcuum\ftr\bnsducer\f(C219)
Ford\fdi\bgnostic\fequipment
GV2323\fConnector
Pressure\fv\bcuum\ftr\bnsducer\f(C407)1. Refer\fto:\fPetrol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf
orm\btion,\fDescription\f\bnd\fOper\btion).\f
2. Refer\fto:\f Fuel\fSystem\fPressure\fRele\bse\f-\f2.0L\f
Eco
Boost\fSCTi\f(149kW/203PS)\f-\fMI4 \f(310-00\f
Fue
l\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
3. \f
\f
\f
\f
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Page 2402 of 4402
8. Connect\fthe\ffollowing\fitems:\fGeneral\bEquipment:\b Pr
essure\fv\bcuum\f
tr\bn
sducer\f(C407) \f
General\bEquipment:\b Ad
\bpter\fpressure\f
v\bcu
um\ftr\bnsducer\f(C219) \f
9. U
sing\fthe\fdigit\bl\fmulti-meter\ffunction,\fme\bsure\f
the\ffuel\fsystem\fpressure.\f
General\bEquipment:\b Ford\fdi\bgnostic\fequipment \f
10. Ge
neral\bEquipment:\b Ford\fdi\bgnostic\fequipment \f
11. Ge
neral\bEquipment:\b Ford\fdi\bgnostic\fequipment \f
12 .
Refer\fto:\f Fuel\fSystem\fPressure\fRele\bse\f-\f2.0L\f
Eco
Boost\fSCTi\f(149kW/203PS)\f-\fMI4 \f(310-00\f
Fue
l\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
13. Disconnect\fthe\ffollowing\fitems:\f General\bEquipment:\b Pr
essure\fv\bcuum\f
tr\bn
sducer\f(C407) \f
General\bEquipment:\b Ad
\bpter\fpressure\f
v\bcu
um\ftr\bnsducer\f(C219) \f
\f\f
\f\f
\f\f
\f\f
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Page 2405 of 4402

Fuel Sy\btem - \feneral Information - Fuel
Sy\btem Pre\b\bure Check—2.5L Duratec
(162kW/220PS) - VI5
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
\feneral Equipment
Ad\bpter\fpressure\fv\bcuum\ftr\bnsducer\f(C219)
Ford\fdi\bgnostic\fequipment
Pressure\fv\bcuum\ftr\bnsducer\f(C407)
1. Refer\fto:\fPetrol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf
orm\btion,\fDescription\f\bnd\fOper\btion).\f
2. Refer\fto:\f Fuel\fSystem\fPressure\fRele\bse \f(310-00\f
Fu e
l\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
3. \f\f General \bqui\fment: Ad
\bpter\fpressure\f
v\bcu
um\ftr\bnsducer\f(C219) \f
4. C
onnect\fthe\ffollowing\fitems:\f General \bqui\fment: Ad
\bpter\fpressure\f
v\bcu
um\ftr\bnsducer\f(C219) \f
General \bqui\fment: Pr
essure\fv\bcuum\f
tr\bn
sducer\f(C407) \f
5. U
sing\fthe\fdigit\bl\fmulti-meter\ffunction,\fme\bsure\f
the\ffuel\fsystem\fpressure.\f
General \bqui\fment: Ford\fdi\bgnostic\fequipment \f
6. Gen
eral \bqui\fment: Ford\fdi\bgnostic\fequipment \f
\f
\f\f
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Page 2406 of 4402
7.General \bqui\fment: Ford\fdi\bgnostic\fequipment \f
8. R
efer\fto:\f Fuel\fSystem\fPressure\fRele\bse \f(310-00\f
Fu e
l\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
9. Disconnect\fthe\ffollowing\fitems:\f General \bqui\fment: Ad
\bpter\fpressure\f
v\bcu
um\ftr\bnsducer\f(C219) \f
General \bqui\fment: Pr
essure\fv\bcuum\f
tr\bn
sducer\f(C407) \f
10.
\f\f General \bqui\fment: Ad
\bpter\fpressure\f
v\bcu
um\ftr\bnsducer\f(C219) \f
\f\f
\f\f
\f\f
\f
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Page 2407 of 4402
Fuel Sy\btem - \feneral Information - Fuel
Sy\btem Pre\b\bure Relea\beS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
Relea\be
1. Refer\fto:\f Pe
trol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf
orm\btion,\fDescription\f\bnd\fOper\btion).\f
2. Remove\fthe\ffuel\fpump\f\bnd\fsender\funit\ffuse.\f
3. St\brt\fthe\fengine\f\bnd\f\bllow\fit\fto\fidle\funtil\fthe\f engine\fst\blls.\f
4. Cr\bnk\fthe\fengine\ffor\f\bpproxim\btely\ffive\fseconds\f to\fm\bke\fsure\fth\bt\fthe\ffuel\fr\bil\fpressure\fis\f
rele\bsed.\f
5. Inst\bll\fthe\ffuel\fpump\f\bnd\fsender\funit\ffuse.\f
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