2006 FORD GALAXY fuse
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Component\bTests\b
Accessory\bDrive\bBelt\bTensioner\b\f\bStatic\bCheck\b
The\f\bccessory\fdrive\fbelt\ftensioner\fm\by\fbe\fchecked\fst\btic\blly\f\bs\ffollows:\f1. 1.\b
Inspect\fthe\f\bre\b\fsurrounding\fthe\f\bccessory\fdrive\fbelt\ftensioner\ffor\flubric\bnt\for\f
o
ther\fcont\bmin\btion.\fRectify\f\bny\fle\bks\fbefore\finst\blling\f\b\fnew\f\bccessory\fdrive\fbelt\f
tensioner.\fIf\fthe\f\bccessory\fdrive\fbelt\ftensioner\fis\fcont\bmin\bted,\fdo\fnot\f\bttempt\fto\f
cle\bn\fit\f\bs\fthe\fd\bmping\fmech\bnism\finside\fm\by\fbe\fd\bm\bged.\fINSTALL\f\b\fnew\f
\bccessory\fdrive\fbelt\ftensioner\f\bs\fnecess\bry.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
2. 2.\b
Det\bch\fthe\f\bccessory\fdrive\fbelt\fin\fthe\f\bre\b\fof\fthe\f\bccessory\fdrive\fbelt\ftensioner.\f
3
. NOTE:\fThe\f\bccessory\fdrive\fbelt\ftensioner\fh\bs\f\b\fd\bmping\ffe\bture,\fwhich\fis\fusu\blly\f\b\f
fr
iction\fdevice,\ftherefore\fsome\ffriction\fwithin\fthe\fsystem\fis\fnorm\bl.\f
3.\b Using\fthe\fcorrect\ftool,\fmove\fthe\f\bccessory\fdrive\fbelt\ftensioner\ffrom\fits\frel\bxed\f
po
sition\fthrough\fits\ffull\fstroke\f\bnd\fb\bck\fto\fthe\frel\bxed\fposition\fto\fm\bke\fsure\fthere\f
is\fno\fexcessive\fstick,\fgr\bb\for\fbind,\f\bnd\fto\fm\bke\fsure\fthere\fis\ftension\fon\fthe\f
\bccessory\fdrive\fbelt\ftensioner\fspring.\f
4. 4.\b
Rot\bte\fthe\f\bccessory\fdrive\fbelt\ftensioner\fpulley\f\bnd\fcheck\ffor\fd\bm\bge,\ffreedom\fof\f
r
ot\btion\f\bnd\f\blignment.\fINSTALL\f\b\fnew\f\bccessory\fdrive\fbelt\ftensioner\f\bs\fnecess\bry.\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
5. 5.\b
If\fthe\f\bccessory\fdrive\fbelt\ftensioner\fmeets\fthe\f\bbove\fcriteri\b,\fproceed\fto\ftest\fthe\f
\b
ccessory\fdrive\fbelt\ftensioner\fdyn\bmic\blly.\fIf\fthe\f\bccessory\fdrive\fbelt\ftensioner\f
does\fnot\fmeet\fthe\f\bbove\fcriteri\b,\fINSTALL\f\b\fnew\f\bccessory\fdrive\fbelt\ftensioner.\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
Accessory\bDrive\bBelt\bTensioner\b\f\bDynamic\bCheck\b
defined\f\bs\f\b\f
twittering\fnoise,\f
often\fintermittent\f
Accessory\fdrive\fbelt\f
ch
irp
mis\blignment\f
(usu\blly\fevident\f
\bt\fidle).\fcentr\blly\fon\fthe\ffl\bt\fpulleys.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\fCHECK\fthe\fpulleys\ffor\fexcessive\fend\fflo\bt\f\bnd\f
bent\ffl\bnges.\f
With\fthe\fengine\frunning\f\bt\fidle,\fuse\f\b\f
stethoscope\fto\fidentify\fthe\fsource\fof\fthe\fnoise.\f
INSTALL\fnew\fcomponents\f\bs\fnecess\bry.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
*
*
NOTE:\fR\bttle\fis\f
defined\f\bs\f\b\f
met\bllic\fknocking\f
noise\f
Accessory\fdrive\fbelt\f
r
\bt
tle
Accessory\fdrive\f
belt\ftensioner\f
hitting\fthe\fend\f
stops.\f
*CHECK\fthe\f\bccessory\fdrive\fbelt\ftensioner\ffor\f
correct\foper\btion\for\fd\bm\bge.\fREFER\fto\fthe\f
Accessory\fDrive\fBelt\fTensioner\fComponent\fTest\f
in\fthis\fprocedure.\fINSTALL\f\b\fnew\f\bccessory\fdrive\f
belt\ftensioner\f\bs\fnecess\bry.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
*
Loose\f
components\for\f
h\brdw\bre.\f
*CHECK\fthe\fcomponents\for\fh\brdw\bre\ffor\fcorrect\f
inst\bll\btion\f\bnd\ftighten\f\bs\fnecess\bry.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
*
Accessory\fdrive\fbelt\f
fr\byingAccessory\fdrive\f
belt.\f Pulley(s).\f
*
*CHECK\fthe\fextent\fof\fthe\ffr\bying\fby\freferring\fto\f
the\fillustr\btions\fshown\fin\fthe\fVisu\bl\fInspection\f
section.\fOnly\fINSTALL\f\b\fnew\f\bccessory\fdrive\fbelt\f
if\fthe\ffr\bying\fis\fwithin\fthe\fcriteri\b\fquoted\fin\fthe\f
Visu\bl\fInspection\fsection.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f CHECK\fthe\fpulley(s)\ffor\fd\bm\bge,\ffreedom\fof\f
rot\btion\f\bnd\f\blignment.\fINSTALL\fnew\fcomponents\f
\bs\fnecess\bry.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
*
*
Стр. 7 из
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05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G165389&gui...procarmanuals.com
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Page 1672 of 4402
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt\f(303-05A\fAccessory\fDrive\f-\f2.0L\fDur\btec-HE\f
(10
7kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05C\fAccessory\fDrive\f-
\f2.5L\fDur\btec\f(162kW/220PS)\f
-\fVI5,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt\f(303-05D\fAccessory\fDrive\f-\f1.8L\fDur\btorq-TDCi\f
(74
kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\f
Inst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05F\fAccessory\fDrive\f-\f2.2L\fDur\btorq-TDCi\f
(12
9kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
6. He\bvy\fdeposits\fin\fthe\fgrooves.\fPossible\fnoise\f\bnd\fst\bbility\fconcern.\fINSTALL\f\b\fnew\f \bccessory\fdrive\fbelt.\fREFER\fto:\f
Accessory\fDrive\fBelt \f(303-05A\fAccessory\fDrive\f-\f2.0L\fDur\btec-HE\f
(1 0
7kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05A\fAccessory\fDrive\f-\f2.0L\fDur\btec-HE\f
(10
7kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05C\fAccessory\fDrive\f-
\f2.5L\fDur\btec\f(162kW/220PS)\f
-\fVI5,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt\f(303-05D\fAccessory\fDrive\f-\f1.8L\fDur\btorq-TDCi\f
(74
kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\f
Inst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05F\fAccessory\fDrive\f-\f2.2L\fDur\btorq-TDCi\f
(12
9kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Incorrect\ffitment\f
Ac
cessory\fdrive\fbelt\fnoise\fc\bn\fbe\fgener\bted\fby\fthe\f\bccessory\fdrive\fbelt\fbeing\fincorrectly\f
fitted\fon\fthe\fpulley\f\bs\fshown\fin\fthe\ffollowing\fillustr\btion.\fM\bke\fsure\fth\bt\f\bll\fthe\fV\fgrooves\f
on\fthe\f\bccessory\fdrive\fbelt\fcont\bct\fcorrectly\fwith\fthe\fpulley.\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symptom\bChart\b
Sym\ftomPossib\be SourcesAction
Accessory\fdrive\fbelt\f
noiseAccessory\fdrive\f
system\f
*CHECK\fthe\fsystem\fwith\fthe\fengine\frunning\f\bnd\f
the\f\bccessory\fdrive\fbelt\fremoved\f(only\frun\fthe\f
engine\ffor\f\b\fvery\fshort\fperiod).\fIf\f\b\fnoise\fis\f
\bpp\brent,\fthe\fc\buse\fis\fnot\fthe\f\bccessory\fdrive\f
system.\fIf\f\b\fnoise\fis\fnot\f\bpp\brent,\fthe\fc\buse\fis\f
the\f\bccessory\fdrive\fsystem.\fCHECK\fwhere\fthe\f
noise\fis\fcoming\ffrom.\fUse\f\b\fstethoscope\for\fother\f
listening\fdevice\fto\fdetermine\fthe\fsource\fof\fthe\f
noise.\fINSTALL\fnew\fcomponents\f\bs\fnecess\bry.\f
*
\f\f
Стр. 4 из
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Page 1675 of 4402
Component\bTests\b
Accessory\bDrive\bBelt\bTensioner\b\f\bStatic\bCheck\b
The\f\bccessory\fdrive\fbelt\ftensioner\fm\by\fbe\fchecked\fst\btic\blly\f\bs\ffollows:\f1. 1.\b
Inspect\fthe\f\bre\b\fsurrounding\fthe\f\bccessory\fdrive\fbelt\ftensioner\ffor\flubric\bnt\for\f
o
ther\fcont\bmin\btion.\fRectify\f\bny\fle\bks\fbefore\finst\blling\f\b\fnew\f\bccessory\fdrive\fbelt\f
tensioner.\fIf\fthe\f\bccessory\fdrive\fbelt\ftensioner\fis\fcont\bmin\bted,\fdo\fnot\f\bttempt\fto\f
cle\bn\fit\f\bs\fthe\fd\bmping\fmech\bnism\finside\fm\by\fbe\fd\bm\bged.\fINSTALL\f\b\fnew\f
\bccessory\fdrive\fbelt\ftensioner\f\bs\fnecess\bry.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
2. 2.\b
Det\bch\fthe\f\bccessory\fdrive\fbelt\fin\fthe\f\bre\b\fof\fthe\f\bccessory\fdrive\fbelt\ftensioner.\f
3
. NOTE:\fThe\f\bccessory\fdrive\fbelt\ftensioner\fh\bs\f\b\fd\bmping\ffe\bture,\fwhich\fis\fusu\blly\f\b\f
fr
iction\fdevice,\ftherefore\fsome\ffriction\fwithin\fthe\fsystem\fis\fnorm\bl.\f
3.\b Using\fthe\fcorrect\ftool,\fmove\fthe\f\bccessory\fdrive\fbelt\ftensioner\ffrom\fits\frel\bxed\f
po
sition\fthrough\fits\ffull\fstroke\f\bnd\fb\bck\fto\fthe\frel\bxed\fposition\fto\fm\bke\fsure\fthere\f
is\fno\fexcessive\fstick,\fgr\bb\for\fbind,\f\bnd\fto\fm\bke\fsure\fthere\fis\ftension\fon\fthe\f
\bccessory\fdrive\fbelt\ftensioner\fspring.\f
4. 4.\b
Rot\bte\fthe\f\bccessory\fdrive\fbelt\ftensioner\fpulley\f\bnd\fcheck\ffor\fd\bm\bge,\ffreedom\fof\f
r
ot\btion\f\bnd\f\blignment.\fINSTALL\f\b\fnew\f\bccessory\fdrive\fbelt\ftensioner\f\bs\fnecess\bry.\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
5. 5.\b
If\fthe\f\bccessory\fdrive\fbelt\ftensioner\fmeets\fthe\f\bbove\fcriteri\b,\fproceed\fto\ftest\fthe\f
\b
ccessory\fdrive\fbelt\ftensioner\fdyn\bmic\blly.\fIf\fthe\f\bccessory\fdrive\fbelt\ftensioner\f
does\fnot\fmeet\fthe\f\bbove\fcriteri\b,\fINSTALL\f\b\fnew\f\bccessory\fdrive\fbelt\ftensioner.\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
Accessory\bDrive\bBelt\bTensioner\b\f\bDynamic\bCheck\b
defined\f\bs\f\b\f
twittering\fnoise,\f
often\fintermittent\f
Accessory\fdrive\fbelt\f
ch
irp
mis\blignment\f
(usu\blly\fevident\f
\bt\fidle).\fcentr\blly\fon\fthe\ffl\bt\fpulleys.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\fCHECK\fthe\fpulleys\ffor\fexcessive\fend\fflo\bt\f\bnd\f
bent\ffl\bnges.\f
With\fthe\fengine\frunning\f\bt\fidle,\fuse\f\b\f
stethoscope\fto\fidentify\fthe\fsource\fof\fthe\fnoise.\f
INSTALL\fnew\fcomponents\f\bs\fnecess\bry.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
*
*
NOTE:\fR\bttle\fis\f
defined\f\bs\f\b\f
met\bllic\fknocking\f
noise\f
Accessory\fdrive\fbelt\f
r
\bt
tle
Accessory\fdrive\f
belt\ftensioner\f
hitting\fthe\fend\f
stops.\f
*CHECK\fthe\f\bccessory\fdrive\fbelt\ftensioner\ffor\f
correct\foper\btion\for\fd\bm\bge.\fREFER\fto\fthe\f
Accessory\fDrive\fBelt\fTensioner\fComponent\fTest\f
in\fthis\fprocedure.\fINSTALL\f\b\fnew\f\bccessory\fdrive\f
belt\ftensioner\f\bs\fnecess\bry.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
*
Loose\f
components\for\f
h\brdw\bre.\f
*CHECK\fthe\fcomponents\for\fh\brdw\bre\ffor\fcorrect\f
inst\bll\btion\f\bnd\ftighten\f\bs\fnecess\bry.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
*
Accessory\fdrive\fbelt\f
fr\byingAccessory\fdrive\f
belt.\f Pulley(s).\f
*
*CHECK\fthe\fextent\fof\fthe\ffr\bying\fby\freferring\fto\f
the\fillustr\btions\fshown\fin\fthe\fVisu\bl\fInspection\f
section.\fOnly\fINSTALL\f\b\fnew\f\bccessory\fdrive\fbelt\f
if\fthe\ffr\bying\fis\fwithin\fthe\fcriteri\b\fquoted\fin\fthe\f
Visu\bl\fInspection\fsection.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f CHECK\fthe\fpulley(s)\ffor\fd\bm\bge,\ffreedom\fof\f
rot\btion\f\bnd\f\blignment.\fINSTALL\fnew\fcomponents\f
\bs\fnecess\bry.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
*
*
Стр. 7 из
8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G165389&gui...procarmanuals.com
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Page 1678 of 4402
Starting\bSyste\f\b-\b2.0L\bDuratec-HE\b
(107kW/145PS)\b-\bMI4/2.0L\bDuratec-HE\b
Flex\bFuel\b(107kW/145PS)\b-\bMI4/2.3L\b
Duratec-HE\b(118kW/160PS)\b-\bMI4\b-\b
Starting\bSyste\f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
General\bEquip\fent\b
Principles\bof\bOperation\b
Th
e\fst\brter\fmotor\ffunction\fis\fcontrolled\fby\f\b\fst\brter\frel\by.\fThe\fst\brter\frel\by\fis\foper\bted\fby\f
the\fignition\fswitch.\f\f
B\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fignition\fswitch\ffrom\fb\bttery\fjunction\fbox\f(BJB)\ffuse\fF17.\f
When\fthe\fignition\fswitch\fis\fturned\fto\fposition\fIII,\fb\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fst\brter\f
rel\by\fcoil.\fThe\fst\brter\frel\by\fcoil\fcircuit\fis\fcompleted\fby\f\b\fground\fcircuit\fthrough\fthe\f
powertr\bin\fcontrol\fmodule\f(PCM).\fThe\fground\fcircuit\fwill\fonly\fbe\f\bv\bil\bble\fwhen\fthe\fPCM\f
receives\fthe\fcorrect\fsign\bl\ffrom\fthe\fp\bssive\f\bnti-theft\fsystem\f(PATS).\f
When\fthe\fst\brter\frel\by\fcoil\fis\fenergized,\fthe\fst\brter\frel\by\fcont\bcts\fclose\f\bnd\fb\bttery\fvolt\bge\f
is\fsupplied\fto\fthe\fst\brter\fmotor\fsolenoid\fcircuit\ffrom\fBJB\ffuse\fF15.\fThe\fst\brter\fmotor\f
solenoid\fcircuit\fis\fcompleted\fby\f\b\fground\fcircuit\fthrough\fthe\fst\brter\fmotor\fc\bsing.\f
The\fst\brter\fmotor\fsolenoid\fh\bs\ftwo\ffunctions.\fThe\ffirst\fis\fto\fsupply\fthe\fst\brter\fmotor\fwith\f\b\f
high\fenergy\fswitch\fbetween\fthe\fb\bttery\fpositive\ftermin\bl\f\bnd\fthe\fst\brter\fmotor\fwindings.\f
The\fsecond\fis\fto\f\bct\f\bs\f\b\fmech\bnic\bl\fclutch\fbetween\fthe\fst\brter\fmotor\fdrive\fge\br\f\bnd\fthe\f
flywheel\fring\fge\br.\f
B\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fst\brter\fmotor\fsolenoid\fcont\bct\fthrough\f\b\ffused\fwire.\fThe\f
ground\fcircuit\fis\fcompleted\fusing\fthe\fst\brter\fmotor\fc\bsing\f\bnd\fthe\fengine/tr\bnsmission\f
ground\fwire.\f
Inspection\band\bVerification\b
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2
. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
3
. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Visual\bInspection\bChart\b
Sy\fpto\f\bChart\b
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b
St\brter\fmotor\fFuse(s)\f\f
Wiring\fh\brness(es)\f\f
Electric\bl\fconnector(s)\f\f
Rel\by(s)\f\f
Switch(es)\f\f
B\bttery\f
\fymptomPossib\be
\fourcesAction
The\fengine\fdoes\fB\bttery\f\f
*REFER\fto:\fCh\brging\fSystem\f(414-00,\fDi\bgnosis\f\bnd\f
*
Стр. 1 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G510212&gui...procarmanuals.com
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Page 1680 of 4402
Pinpoint\bTests\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs
urements.\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f\f
St\brter\fMotor\f(303-06B\fSt\brting\fSystem\f-\f2.5L\fDur\btec-
ST\f
(VI5),\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f\f
St\brter\fMotor\f(303-06C\fSt\brting\fSystem\f-\f1.8L\fDur\btorq-
TDCi\f(Kent)\fDiesel,\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f\f
St\brter\fMotor\f(303-06D\fSt\brting\fSystem\f-\f2.0L\fDur\btorq-
TDCi\f(DW)\fDiesel,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
PINPOINT\bTEST\bA\b:\bTHE\bENGINE\bDOES\bNOT\bCRANK\bAND\bTHE\bRELAY\bDOES\b
NOT\bCLICK\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
A1:\bCHECK\bTHE\bSTARTER\bRELAY\bCOIL\bFOR\bVOLTAGE
Disconnect\fSt\brter\fRel\by\fR1.\f1\b
Ignition\fswitch\fin\fposition\fIII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fBJB\fst\brter\frel\by\f
R1\fconnector\fpin\f1,\fcircuit\fCDC35D\f(BU/WH),\f
h\brness\fside\f\bnd\fground.\f3\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fA3.\f\f
No\b GO
\fto\fA2.\f\f
A2:\bCHECK\bCIRCUIT\bCDC35D\b(BU/WH)\bAND\bCDC35F\b(BU/WH)\bFOR\bCONTINUITY
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fIgnition\fSwitch\fC2DC32.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fBJB\fst\brter\frel\by\f
R1\fconnector\fpin\f1,\fcircuit\fCDC35D\f(BU/WH),\f
h\brness\fside\f\bnd\fthe\fignition\fswitch\fC2DC32\fpin\f7,\f
circuit\fCDC35F\f(BU/WH),\fh\brness\fside.\f
3\b
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes\b INSTALL\f\b\fnew\fignition\fswitch.\fTEST\fthe\fsystem\ffor\f
correct\foper\btion.\f
No\b REPAIR\fcircuit\fCDC35D\f(BU/WH)\for\fcircuit\fCDC35F\f
(BU/WH)\f\bs\fnecess\bry.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
A3:\bCHECK\bTHE\bSTARTER\bRELAY\bCOIL\bFOR\bGROUND
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fBJB\fst\brter\frel\by\f
R1\fconnector\fpin\f2,\fcircuit\fCDC12A\f(YE),\f\bnd\f
ground.\f
1\b
\f\f
\f\f
Стр. 3 из 8
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Page 1692 of 4402
![FORD GALAXY 2006 Service Repair Manual Starting\bSyste\f\b-\b2.5L\bDuratec\b
(162kW/220PS)\b-\bVI5\b-\bStarting\bSyste\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
General\bEquip\fent\b
Principles\bof\bOperation\](/manual-img/11/56938/w960_56938-1691.png "FORD GALAXY 2006 Service Repair Manual Starting\bSyste\f\b-\b2.5L\bDuratec\b
(162kW/220PS)\b-\bVI5\b-\bStarting\bSyste\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
General\bEquip\fent\b
Principles\bof\bOperation\")
Starting\bSyste\f\b-\b2.5L\bDuratec\b
(162kW/220PS)\b-\bVI5\b-\bStarting\bSyste\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
General\bEquip\fent\b
Principles\bof\bOperation\b
Th
e\fst\brter\fmotor\ffunction\fis\fcontrolled\fby\f\b\fst\brter\frel\by.\fThe\fst\brter\frel\by\fis\foper\bted\fby\f
the\fignition\fswitch.\f\f
B\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fignition\fswitch\ffrom\fb\bttery\fjunction\fbox\f(BJB)\ffuse\fF17.\f
When\fthe\fignition\fswitch\fis\fturned\fto\fposition\fIII,\fb\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fst\brter\f
rel\by\fcoil.\fThe\fst\brter\frel\by\fcoil\fcircuit\fis\fcompleted\fby\f\b\fground\fcircuit\fthrough\fthe\f
powertr\bin\fcontrol\fmodule\f(PCM).\fThe\fground\fcircuit\fwill\fonly\fbe\f\bv\bil\bble\fwhen\fthe\fPCM\f
receives\fthe\fcorrect\fsign\bl\ffrom\fthe\fp\bssive\f\bnti-theft\fsystem\f(PATS).\f
When\fthe\fst\brter\frel\by\fcoil\fis\fenergized,\fthe\fst\brter\frel\by\fcont\bcts\fclose\f\bnd\fb\bttery\fvolt\bge\f
is\fsupplied\fto\fthe\fst\brter\fmotor\fsolenoid\fcircuit\ffrom\fBJB\ffuse\fF15.\fThe\fst\brter\fmotor\f
solenoid\fcircuit\fis\fcompleted\fby\f\b\fground\fcircuit\fthrough\fthe\fst\brter\fmotor\fc\bsing.\f
The\fst\brter\fmotor\fsolenoid\fh\bs\ftwo\ffunctions.\fThe\ffirst\fis\fto\fsupply\fthe\fst\brter\fmotor\fwith\f\b\f
high\fenergy\fswitch\fbetween\fthe\fb\bttery\fpositive\ftermin\bl\f\bnd\fthe\fst\brter\fmotor\fwindings.\f
The\fsecond\fis\fto\f\bct\f\bs\f\b\fmech\bnic\bl\fclutch\fbetween\fthe\fst\brter\fmotor\fdrive\fge\br\f\bnd\fthe\f
flywheel\fring\fge\br.\f
B\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fst\brter\fmotor\fsolenoid\fcont\bct\fthrough\f\b\ffused\fwire.\fThe\f
ground\fcircuit\fis\fcompleted\fusing\fthe\fst\brter\fmotor\fc\bsing\f\bnd\fthe\fengine/tr\bnsmission\f
ground\fwire.\f
Inspection\band\bVerification\b
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2
. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
3
. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Visual\bInspection\bChart\b
Sy\fpto\f\bChart\b
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b
St\brter\fmotor\fFuse(s)\f\f
Wiring\fh\brness(es)\f\f
Electric\bl\fconnector(s)\f\f
Rel\by(s)\f\f
Switch(es)\f\f
B\bttery\f
\fymptomPossib\be
\fourcesAction
The\fengine\fdoes\f
not\fcr\bnk\f\bnd\fthe\f
rel\by\fdoes\fnot\fclickB\bttery\f\f
*REFER\fto:\fCh\brging\fSystem\f(414-00,\fDi\bgnosis\f\bnd\f
Testing).\f
*
Circuit(s)\f
*GO\fto\fPinpoint\fTest\f A.\f\f
*
Стр. 1 из 8
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Page 1694 of 4402
Pinpoint\bTests\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs
urements.\f
(VI5),\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f\f
St\brter\fMotor\f(303-06C\fSt\brting\fSystem\f-\f1.8L\fDur\btorq-
TDCi\f(Kent)\fDiesel,\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f\f
St\brter\fMotor\f(303-06D\fSt\brting\fSystem\f-\f2.0L\fDur\btorq-
TDCi\f(DW)\fDiesel,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
PINPOINT\bTEST\bA\b:\bTHE\bENGINE\bDOES\bNOT\bCRANK\bAND\bTHE\bRELAY\bDOES\b
NOT\bCLICK\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
A1:\bCHECK\bTHE\bSTARTER\bRELAY\bCOIL\bFOR\bVOLTAGE
Disconnect\fSt\brter\fRel\by\fR1.\f1\b
Ignition\fswitch\fin\fposition\fIII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fBJB\fst\brter\frel\by\f
R1\fconnector\fpin\f1,\fcircuit\fCDC35D\f(BU/WH),\f
h\brness\fside\f\bnd\fground.\f3\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fA3.\f\f
No\b GO
\fto\fA2.\f\f
A2:\bCHECK\bCIRCUIT\bCDC35D\b(BU/WH)\bAND\bCDC35F\b(BU/WH)\bFOR\bCONTINUITY
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fIgnition\fSwitch\fC2DC32.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fBJB\fst\brter\frel\by\f
R1\fconnector\fpin\f1,\fcircuit\fCDC35D\f(BU/WH),\f
h\brness\fside\f\bnd\fthe\fignition\fswitch\fC2DC32\fpin\f7,\f
circuit\fCDC35F\f(BU/WH),\fh\brness\fside.\f
3\b
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes\b INSTALL\f\b\fnew\fignition\fswitch.\fTEST\fthe\fsystem\ffor\f
correct\foper\btion.\f
No\b
REPAIR\fcircuit\fCDC35D\f(BU/WH)\for\fcircuit\fCDC35F\f
(BU/WH)\f\bs\fnecess\bry.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
A3:\bCHECK\bTHE\bSTARTER\bRELAY\bCOIL\bFOR\bGROUND
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fBJB\fst\brter\frel\by\f
R1\fconnector\fpin\f2,\fcircuit\fCDC12A\f(YE),\f\bnd\f
ground.\f
1\b
\f\f
\f\f
Стр. 3 из 8
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Page 1703 of 4402
Starting\bSyste\f\b-\b1.8L\bDuratorq-TDCi\b
(74kW/100PS)\b-\bLynx/1.8L\bDuratorq-
TDCi\b(92kW/125PS)\b-\bLynx\b-\bStarting\b
Syste\f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
General\bEquip\fent\b
Principles\bof\bOperation\b
Th
e\fst\brter\fmotor\ffunction\fis\fcontrolled\fby\f\b\fst\brter\frel\by.\fThe\fst\brter\frel\by\fis\foper\bted\fby\f
the\fignition\fswitch.\f\f
B\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fignition\fswitch\ffrom\fb\bttery\fjunction\fbox\f(BJB)\ffuse\fF17.\f
When\fthe\fignition\fswitch\fis\fturned\fto\fposition\fIII,\fb\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fst\brter\f
rel\by\fcoil.\fThe\fst\brter\frel\by\fcoil\fcircuit\fis\fcompleted\fby\f\b\fground\fcircuit\fthrough\fthe\f
powertr\bin\fcontrol\fmodule\f(PCM).\fThe\fground\fcircuit\fwill\fonly\fbe\f\bv\bil\bble\fwhen\fthe\fPCM\f
receives\fthe\fcorrect\fsign\bl\ffrom\fthe\fp\bssive\f\bnti-theft\fsystem\f(PATS).\f
When\fthe\fst\brter\frel\by\fcoil\fis\fenergized,\fthe\fst\brter\frel\by\fcont\bcts\fclose\f\bnd\fb\bttery\fvolt\bge\f
is\fsupplied\fto\fthe\fst\brter\fmotor\fsolenoid\fcircuit\ffrom\fBJB\ffuse\fF15.\fThe\fst\brter\fmotor\f
solenoid\fcircuit\fis\fcompleted\fby\f\b\fground\fcircuit\fthrough\fthe\fst\brter\fmotor\fc\bsing.\f
The\fst\brter\fmotor\fsolenoid\fh\bs\ftwo\ffunctions.\fThe\ffirst\fis\fto\fsupply\fthe\fst\brter\fmotor\fwith\f\b\f
high\fenergy\fswitch\fbetween\fthe\fb\bttery\fpositive\ftermin\bl\f\bnd\fthe\fst\brter\fmotor\fwindings.\f
The\fsecond\fis\fto\f\bct\f\bs\f\b\fmech\bnic\bl\fclutch\fbetween\fthe\fst\brter\fmotor\fdrive\fge\br\f\bnd\fthe\f
flywheel\fring\fge\br.\f
B\bttery\fvolt\bge\fis\fsupplied\fto\fthe\fst\brter\fmotor\fsolenoid\fcont\bct\fthrough\f\b\ffused\fwire.\fThe\f
ground\fcircuit\fis\fcompleted\fusing\fthe\fst\brter\fmotor\fc\bsing\f\bnd\fthe\fengine/tr\bnsmission\f
ground\fwire.\f
Inspection\band\bVerification\b
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2
. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
3
. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Visual\bInspection\bChart\b
Sy\fpto\f\bChart\b
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b
St\brter\fmotor\fFuse(s)\f\f
Wiring\fh\brness(es)\f\f
Electric\bl\fconnector(s)\f\f
Rel\by(s)\f\f
Switch(es)\f\f
B\bttery\f
\fymptomPossib\be
\fourcesAction
The\fengine\fdoes\f
not\fcr\bnk\f\bnd\fthe\fB\bttery\f\f
*REFER\fto:\fCh\brging\fSystem\f(414-00,\fDi\bgnosis\f\bnd\f
Testing).\f
*
Стр. 1 из
8
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