When Monitored:
With the ignition on. Battery voltage greater than 10.4 volts and the ASD sense switch is on.
Set Condition:
Actual Starter state is not equal to desired state. One Trip Fault. Three goodtripstoturnofftheMIL.
Possible Causes
(T40) STARTER RELAY OUTPUT CIRCUIT SHORTED TO GROUND
(T750) STARTER RELAY OUTPUT CIRCUIT SHORTED TO GROUND
STARTER RELAY
STARTER
TIPM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.ACTIVE DTC
Ignition on, engine not running.
With a scan tool, read DTCs.
Is the DTC active at this time?
Ye s>>
Go To 2
No>>
Refer to the INTERMITTENT CONDITION Diagnostic Procedure.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
2.(T40) STARTER FEED CIRCUIT SHORTED TO GROUND
Turn the ignition.
Disconnect the Starter Relay.
Disconnect the C9 TIPM harness connector.
Measure the resistance between ground and the (T40) Starter Relay Output circuit in the C9 TIPM harness con-
nector.
Istheresistancebelow100ohms?
Ye s>>
Repair the short to ground in the (T40) Starter Relay Output circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 3
3.(T750) STARTER RELAY OUTPUT CIRCUIT SHORTED TO GROUND
Disconnect the Starter Solenoid connector.
Measure the resistance between ground and the (T750) Starter Relay Outputcircuit in the Starter Relay harness
connector.
Istheresistancebelow100ohms?
Ye s>>
Repair the short to ground in the (T750) Starter Relay Output circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 4
When Monitored:
With the ignition on. Battery voltage greater than 10.4 volts and the ASD sense switch is on.
Set Condition:
Actual Starter state is not equal to desired state. One Trip Fault. Three goodtripstoturnofftheMIL.
Possible Causes
(T40) STARTER RELAY OUTPUT CIRCUIT SHORTED TO BATTERY VOLTAGE
(T750) STARTER RELAY OUTPUT CIRCUIT SHORTED TO BATTERY VOLTAGE
STARTER RELAY
STARTER
TIPM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.ACTIVE DTC
Ignition on, engine not running.
With a scan tool, read DTCs.
Is the DTC active at this time?
Ye s>>
Go To 2
No>>
Refer to the INTERMITTENT CONDITION Diagnostic Procedure.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
2.(T40) STARTER FEED CIRCUIT SHORTED TO BATTERY VOLTAGE
Turn the ignition off.
Disconnect the Starter Relay.
Disconnect the C9 TIPM harness connector.
Turn the ignition on.
Measure the voltage of the (T40) Starter Relay Output circuit in the C9 TIPMharness connector.
Istheresistancebelow100ohms?
Ye s>>
Repair the short to voltage in the (T40) Starter Relay Output circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 3
3.(T750) STARTER RELAY OUTPUT CIRCUIT SHORTED TO BATTERY VOLTAGE
Disconnect the Starter Solenoid connector.
Measure the voltage of the (T750) Starter Relay Output circuit in the Starter Relay harness connector.
Istheresistancebelow100ohms?
Ye s>>
Repair the short to voltage in the (T750) Starter Relay Output circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 4
When Monitored:
With the ignition on. Battery voltage greater than 10.4 volts and the ASD sense switch is on.
Set Condition:
Actual Starter state is not equal to desired state. One Trip Fault. Three goodtripstoturnofftheMIL.
Possible Causes
(T40) STARTER RELAY OUTPUT CIRCUIT OPEN
(T750) STARTER RELAY OUTPUT CIRCUIT OPEN
STARTER RELAY
STARTER
TIPM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.ACTIVE DTC
Ignition on, engine not running.
With a scan tool, read DTCs.
Is the DTC active at this time?
Ye s>>
Go To 2
No>>
Refer to the INTERMITTENT CONDITION Diagnostic Procedure.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
2.(T40) STARTER FEED CIRCUIT OPEN
Turn the ignition.
Disconnect the Starter Relay.
Disconnect the C9 TIPM harness connector.
Measure the resistance of the (T40) Starter Relay Output circuit between the C9 TIPM harness connector and the
Starter Relay harness connector.
Is the resistance below 5.0 ohms?
Ye s>>
Go To 3
No>>
Repair the open in the (T40) Starter Relay Output circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
3.(T750) STARTER RELAY OUTPUT CIRCUIT OPEN
Disconnect the Starter Solenoid connector.
Measure the resistance of the (T750) Starter Relay Output circuit betweenthe Starter Solenoid harness connector
and the Starter Relay harness connector.
Is the resistance below 5.0 ohms?
Ye s>>
Go To 4
No>>
Repair the open in the (T750) Starter Relay Output circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
When Monitored:
With the ignition on. Battery voltage greater than 10.4 volts.
Set Condition:
The TIPM has detected on overcurrent condition in the Starter Control circuit. One Trip Fault. Three good trips
to turn off the MIL.
Possible Causes
(T40) STARTER RELAY OUTPUT CIRCUIT EXCESSIVE RESISTANCE
(T40) STARTER RELAY OUTPUT CIRCUIT SHORTED TO GROUND
(T750) STARTER RELAY OUTPUT CIRCUIT EXCESSIVE RESISTANCE
(T750) STARTER RELAY OUTPUT CIRCUIT SHORTED TO GROUND
STARTER RELAY
STARTER
TIPM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.ACTIVE DTC
Ignition on, engine not running.
With a scan tool, read DTCs.
Is the DTC active at this time?
Ye s>>
Go To 2
No>>
Refer to the INTERMITTENT CONDITION Diagnostic Procedure.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
2.(T750) STARTER RELAY OUTPUT CIRCUIT SHORTED TO GROUND
Turn the ignition off.
Remove the Starter Relay.
Disconnect the Starter Solenoid harness connector.
Measure the resistance between ground and the (T750) Starter Relay Outputcircuit at the Starter Relay harness
connector.
Istheresistancebelow100ohms?
Ye s>>
Repair the short to ground in the (T750) Starter Relay Output circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 3
3.(T750) STARTER RELAY OUTPUT CIRCUIT EXCESSIVE RESISTANCE
Measure the resistance of the (T750) Starter Relay Output circuit from theStarter Relay terminal to the Starter
Solenoid harness connector.
Is the resistance above 5.0 ohms?
Ye s>>
Repair the excessive resistance in the (T750) Starter Relay Output circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 4
When Monitored:
With the ignition on. Battery voltage greater than 10.4 volts. TIPM requesting Fuel Pump operation.
Set Condition:
An overcurrent condition is detected in the fuel pump control output circuit. One Trip Fault. Three good trips to
turn off the MIL.
Possible Causes
TERMINAL DAMAGE OR CORROSION
FUEL PUMP MOTOR GROUND HIGH RESISTANCE
(A109) FUEL PUMP CONTROL OUTPUT CIRCUIT HIGH RESISTANCE
FUEL PUMP MOTOR
TIPM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.FUEL PUMP OPERATION
Ignition on, engine not running.
With a scan tool in the TIPM Actuators, actuate the Fuel Pump.
Is the Fuel Pump operating?
Ye s>>
Refer to the INTERMITTENT CONDITION Diagnostic Procedure.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 2
2.VISUAL AND PHYSICAL CONNECTOR AND TERMINAL INSPECTION
Turn the ignition off.
Disconnect the C10 TIPM harness connector.
Disconnect the Fuel Pump Module harness connector.
Inspect the terminal and connector condition. Check for signs of corrosion build up or damage the would compro-
mise the terminal to controller pin connector.
NOTE: Make sure that all in-line connectors are inspected for corrosion and/or damage.
Visually inspect the wiring harness. Look for any chafed, pierced, pinched or partially broken wires hidden in the
wire insulation.
Were any of the above conditions found?
Ye s>>
Repair or replace as necessary.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 3
Theory of Operation
TheEGRvalvehasapositionsensorandthe EGR position rationality is designed to make sure that the valve
moves freely within its operating range. Closed valve position referencecheck verifies that the valve is within its
allowable upper and lower limits. The EGR position rationality test looksfor a sustained error relative to commanded
valve position.
When Monitored:
Engine running.
Set Condition:
The EGR flow or valve movement is not what is expected. A rationality error has been detected for the EGR
Open Position Performance. Two trip fault.
Possible Causes
EXCESSIVE RESISTANCE IN THE (F856) 5-VOLT SUPPLY CIRCUIT
(K35) EGR SOLENOID CONTROL CIRCUIT OPEN
(K34) EGR SENSOR SIGNAL CIRCUIT SHORTED TO GROUND
EGR SOLENOID ASSEMBLY
PCM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.ACTIVE DTC
Ignition on, engine not running.
With a scan tool, read DTCs.
Is the DTC active at this time?
Ye s>>
Go To 2
No>>
Refer to the INTERMITTENT CONDITION Diagnostic Procedure.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
2.EXCESSIVE RESISTANCE IN THE (F856) 5-VOLT SUPPLY CIRCUIT
Turn the ignition off.
Disconnect the EGR Solenoid harness connector.
Disconnect the C1 and C2 PCM harness connectors.
CAUTION: Do not probe the PCM harness connectors. Probing the
PCM harness connectors will damage the PCM terminals resulting
in poor terminal to pin connection. Install Miller Special Tool #8815
to perform diagnosis.
Measure the resistance of the (F856) 5-volt Supply circuit from the EGR
Solenoid harness connector to the appropriate terminal of special tool
#8815.
Is the resistance below 5.0 ohms?
Ye s>>
Go To 3
No>>
Repair the excessive resistance in the (F856) 5-volt Supply
circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
For a complete wiring diagramRefer to Section 8W.
Theory of Operation
When all criteria has been met, power is supplied to each MDS Solenoid when the engine is making a transition
from 8 cylinder mode to 4 cylinder mode. By actuating the solenoid, oil pressure is raised to the pair of lifters that
coincide with each particular solenoid. The oil pressure pushes in the locking pins that allows the lifter to collapse,
decoupling the valves and camshaft.
When Monitored:
Transition from 8 to 4 cylinder mode.
Set Condition:
The MDS fails to active and take place for cylinder 1. One trip fault.
Possible Causes
(K451) MDS SOLENOID NO.1 CONTROL SHORT TO GROUND
(K451) MDS SOLENOID NO.1 CONTROL OPEN
(Z42) GROUND CIRCUIT OPEN
INSUFFICIENT OIL PRESSURE ACTING ON THE LIFTER LOCKING PINS
OIL PASSAGES RESTRICTED
LIFTER
MDS SOLENOID NO.1
PCM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.ACTIVE DTC
Ignition on, engine not running.
With a scan tool, read DTCs.
Is the DTC active at this time?
Ye s>>
Go To 2
No>>
Refer to the INTERMITTENT CONDITION Diagnostic Procedure.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
For a complete wiring diagramRefer to Section 8W.
Theory of Operation
When all criteria has been met, power is supplied to each MDS Solenoid when the engine is making a transition
from 8 cylinder mode to 4 cylinder mode. By actuating the solenoid, oil pressure is raised to the pair of lifters that
coincide with each particular solenoid. The oil pressure pushes in the locking pins that allows the lifter to collapse,
decoupling the valves and camshaft.
When Monitored:
Transition from 8 to 4 cylinder mode.
Set Condition:
The MDS fails to active and take place for cylinder 4. One trip fault.
Possible Causes
(K452) MDS SOLENOID NO.4 CONTROL SHORT TO GROUND
(K452) MDS SOLENOID NO.4 CONTROL OPEN
(Z42) GROUND CIRCUIT OPEN
INSUFFICIENT OIL PRESSURE ACTING ON THE LIFTER LOCKING PINS
OIL PASSAGES RESTRICTED
LIFTER
MDS SOLENOID NO.4
PCM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.ACTIVE DTC
Ignition on, engine not running.
With a scan tool, read DTCs.
Is the DTC active at this time?
Ye s>>
Go To 2
No>>
Refer to the INTERMITTENT CONDITION Diagnostic Procedure.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)