2006 ACURA CSX transmission oil

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Manual TransmissionM/T Differential
5-Speed Manual Transmission
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Special Tools . 13-2
Component Location Index . 13-3
Symptom Troubleshooting
Index . 13-4
Transmission Fluid Inspection and Replacement . 13-5
Back-up Light Switch Test . 13-6
Transmission Removal . 13-7
Transmission Installation . 13-14
Transmission Disassembly . 13-22
Reverse Shift Fork Clearance Inspection . 13-27
Change Lever Clearance Inspection . 13-27
Change Lever Assembly Disassembly/Reassembly . 13-28
Shift Fork Clearance Inspection . 13-29
Shift Fork Disassembly/Reassembly . 13-30
Mainshaft Assembly Clearance Inspection . 13-31
Mainshaft Disassembly . 13-33
Mainshaft Inspection . 13-34
Mainshaft Reassembly . 13-36
Countershaft Assembly Clearance Inspection . 13-41
Countershaft Disassembly . 13-42 .........
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Countershaft Inspection . 13-43
Countershaft Reassembly . 13-44
Synchro Sleeve and Hub
Inspection and
Reassembly . 13-50
Synchro Ring and Gear Inspection . 13-50
Mainshaft Bearing and Oil Seal Replacement . 13-52
Countershaft Bearing Replacement . 13-53
Mainshaft Thrust Clearance Adjustment . 13-54
Transmission Reassembly . 13-56
Gearshift Mechanism Replacement . 13-61
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Component Location Index . 13-62
Backlash Inspection . 13-63
Differential Carrier,
Final Driven Gear
Replacement . 13-63
Carrier Bearing Replacement . 13-64
Oil Seal Replacement . 13-65
Differential Thrust Clearance Adjustment . 13-66
08/08/21 14:44:09 61SNR030_130_0003
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DYNOMITE -2009-

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%)Ref. No. Tool Number Description Qty
13-2
Manual Transmission
Special Tools
07GAJ-PG20110
Catch Adapter 1
07GAJ-PG20130 Base Adapter 1
07JAD-PL90100 Oil Seal Driver, 65 mm 1
07NAD-P20A100 Oil Seal Driver Attachment 1
07736-A01000B Adjustable Bearing Puller, 20 40 mm 1
07746-0010300 Bearing Driver Attachment, 42 x 47 mm 1
07746-0030100 Inner Driver Handle, 40 mm 1
07746-0030300 Inner Bearing Driver Attachment, 30 mm 1
07749-0010000 Driver Handle, 15 x 135L 1
: Part of Mainshaft Inspection Tool Set, 07GAJ-PG 20102.
: Must be used with commercially available 3/8’’-16 UNF Slide Hammer.
08/08/21 14:44:10 61SNR030_130_0004
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DYNOMITE -2009-

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13-3
Component Location Index
GEARSHIFT MECHANISM
TRANSMISSION FLUID BACK-UP LIGHT SWITCH
TRANSMISSION
CHANGE LEVER ASSEMBLY COUNTERSHAFT ASSEMBLY
MAINSHAFT ASSEMBLY
SYNCHRO RING and GEAR SHIFT FORK
COUNTERSHAFT
CHANGE LEVER
SYNCHRO SLEEVE and HUB
REVERSE SHIFT FORK
DIFFERENTIAL
REVERSE IDLER GEAR
MAINSHAFT
REVERSE LOCK CAM Replacement, page 13-61
Inspection and Replacement, page 13-5 Test, page 13-6
Removal, page 13-7
Installation, page 13-14
Disassembly, page 13-22
Reassembly, page 13-56
Disassembly/Reassembly, page 13-28 Clearance Inspection, page 13-41
Clearance Inspection, page 13-31
Inspection, page 13-50 Clearance Inspection, page 13-29
Disassembly/Reassembly, page 13-30
Disassembly, page 13-42
Inspection, page 13-43
Reassembly, page 13-44
Bearing Replacement,page 13-53
Clearance Inspection,
page 13-27
Inspection and Reassembly,page 13-50
Clearance Inspection,
page 13-27
Disassembly, page 13-33
Inspection, page 13-34
Reassembly, page 13-36
Bearing and Oil Seal Replacement, page 13-52
Thrust Clearance Adjustment, page 13-54
08/08/21 14:44:17 61SNR030_130_0005
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DYNOMITE -2009-

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Exploded View - Clutch Housing
13-22Manual Transmission
Transmission Disassembly
MAINSHAFT ASSEMBLY COUNTERSHAFT ASSEMBLY
REVERSE IDLER GEAR
REVERSE LOCK CAM BALL BEARING
REVERSE IDLER GEAR SHAFT
14x20mmDOWELPIN
MAGNET DIFFERENTIAL ASSEMBLY
OIL GUIDE PLATE C BEARING SET PLATE
NEEDLE BEARING
28 mm WASHER 28 mm SPRING WASHER
REVERSE SHIFT FORK
SHIFT FORK ASSEMBLY
CLUTCH HOUSING
72 mm SNAP RING
6 mm FLANGE BOLT
13 N·m (1.3 kgf·m, 9 lbf·ft)
35x58x8mmOILSEAL 28x43x7mmOILSEAL20 mm WASHER BACK-UP LIGHT SWITCH
29 N·m (3.0 kgf·m, 22 lbf·ft)
20 mm BOLT
44 N·m (4.5 kgf·m, 33 lbf·ft)
6mmSPECIALBOLT
15 N·m (1.5 kgf·m, 11 lbf·ft)
Replace. Replace. Replace.
08/08/21 14:44:56 61SNR030_130_0024
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DYNOMITE -2009-

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Exploded View - Transmission Housing
13-23
TRANSMISSION HOUSING32 mm SEALING CAP
34 N·m (3.5 kgf·m, 25 lbf·ft)
10 mm SEALING WASHER
FILLER PLUG
44 N·m (4.5 kgf·m, 33 lbf·ft)
40x56x8mmOILSEAL
10 mm FLANGE BOLT
44 N·m (4.5 kgf·m, 33 lbf·ft)
14 mm SEALING WASHER
TRANSMISSION HANGER A 8 mm FLANGE BOLT
27 N·m (2.8 kgf·m, 20 lbf·ft)
INTERLOCK BOLT
39 N·m (4.0 kgf·m, 29 lbf·ft)
OIL GUIDE PLATE M
72 mm SHIM
OIL GUTTER PLATE
DRAIN PLUG
39 N·m (4.0 kgf·m, 29 lbf·ft) 20 mm SEALING WASHER STEEL BALL SPRING
TRANSMISSION HANGER B DETENT BOLT
22 N·m (2.2 kgf·m, 16 lbf·ft)
12 mm SEALING WASHER
HARNESS BRACKET A
6 x 30 mm FLANGE BOLT
12 N·m (1.2 kgf·m, 9 lbf·ft) 8x14mmDOWELPIN
CHANGE LEVER ASSEMBLY TRANSMISSION HANGER
10 mm FLANGE BOLT
44 N·m (4.5 kgf·m, 33 lbf·ft)
PLAIN WASHER
6 x 20 mm FLANGE BOLT
12 N·m (1.2 kgf·m, 9 lbf·ft) 6 mm FLANGE BOLT
12 N·m (1.2 kgf·m, 9 lbf·ft) OUTPUT SHAFT (COUNTERSHAFT)
SPEED SENSOR
O-RING
80 mm SHIM
(cont’d)
Replace.
Replace.
Replace. Replace. Replace. Replace.
08/08/21 14:44:57 61SNR030_130_0025
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DYNOMITE -2009-

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13-26Manual Transmission
Transmission Disassembly (cont’d)
A
D
E B
C
F A B
A
A B
M
12. Remove the reverse shift fork (A).
13. Apply tape to the mainshaft splines to protect the seal, then remove the mainshaft assembly (A) and
the countershaft assembly (B) with the shift fork
assembly (C) from the clutch housing (D).
14. Remove the 28 mm spring washer (E) and the 28 mm washer (F). 15. Remove the differential assembly (A) and the
magnet (B).
16. Remove the oil gutter plate (A), the 72 mm shim (B), and oil guide plate M.
08/08/21 14:45:00 61SNR030_130_0028
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DYNOMITE -2009-


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13-28Manual Transmission
Change Lever Assembly Disassembly/Reassembly
BREATHER CAP
6x1.0mm
12 N·m
(1.2 kgf·m, 9 lbf·ft)
ROLLER
WASHER
5TH SELECT
SPRING
SELECT STOP
PLATE SHIFT ARM
COVER
INTERLOCK REVERSE LOCK CAM
STRIKER8 mm SPRING WASHER
8mmSPECIALBOLT
31 N·m
(3.2 kgf·m, 23 lbf·ft)
DUST COVER CHANGE LEVER
CHANGE LEVER COVER
SELECT LEVER
DUST SEAL
1ST/2ND SELECT
SPRING SHIFT ARM
OIL SEAL
(P/N 08798-9002)
(P/N 08798-9002)
(P/N 08798-9002)
NOTE: Prior to reassembling, clean all the parts in solvent, dry them, and apply grease to the contact surfaces as
shown.
Turn toward the front of
the vehicle, then install it. Be careful not to damage the
dust seal when installing it.
Replace.
Replace.
08/08/21 14:45:01 61SNR030_130_0030
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DYNOMITE -2009-

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Special Tools Required
13-52
Manual Transmission
Mainshaft Bearing and Oil Seal Replacement
C
07736-A01000B
D
B
A
A A
07749-0010000
B
07746-0010300
A
07JAD-PL90100
 Oil seal driver, 65 mm 07JAD-PL90100
 Adjustable bearing puller, 20 40 mm 07736-A01000B
 Bearing driver attachment, 42 x 47 mm 07746-0010300
 Driver handle, 15 x 135L 07749-0010000
 Slide hammer, 3/8’’-16 UNF commercially available 1. Remove the ball bearing (A) from the clutch housing (B) using the 20 40 mm adjustable
bearing puller (C) and a commercially available
3/8’’ - 16 UNF slide hammer (D).
2. Remove the oil seal (A) from the clutch housing. Be careful when removing the oil seal so the clutch
housing is not damaged. 3. Drive in new oil seal from the transmission side
using the 15 x 135L driver handle (A) and the
42 x 47 mm bearing driver attachment (B).
4. Drive in new ball bearing from the transmission side using the 65 mm oil seal driver (A).
08/08/21 14:45:49 61SNR030_130_0054
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DYNOMITE -2009-