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Î
Î
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Specified Torque
8x1.25mm
22 N·m (2.2 kgf·m, 16 lbf·ft)
6x1.0mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
6 x 1.0 mm Bolts: , ,
6-626-62 Cylinder Head
Rocker Arm Assembly Installation
(cont’d)
Cylinder Head Installation
C
A B
A
B
A
B
6. Make sure the punch marks on the variable valve timing control (VTC) actuator and the exhaust
camshaft sprocket are facing up, then set the
camshafts (A) in the holder. Apply new engine oil to
the camshaft journals and lobes.
7. Set the camshaft holders (C) and cam chain guide B in place.
8. Tighten the bolts in sequence to the specified torque.
NOTE: If the engine does not have bolt , skip it
and continue the torque sequence.
9. Install the cam chain (see page 6-21), then adjust the valve clearance (see page 6-14). 1. Install a new coolant separator (A) in the engine
block whenever the engine block is replaced.
2. Clean the cylinder head and the engine block surface.
3. Install the new cylinder head gasket (A) and the dowel pins (B) on the engine block. Always use a
new cylinder head gasket.
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Î
Î
(#'
)
Specified Torque
8x1.25mm
22 N·m (2.2 kgf·m, 16 lbf·ft)
6x1.0mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
6 x 1.0 mm Bolts: , ,
6-626-62 Cylinder Head
Rocker Arm Assembly Installation
(cont’d)
Cylinder Head Installation
C
A B
A
B
A
B
6. Make sure the punch marks on the variable valve timing control (VTC) actuator and the exhaust
camshaft sprocket are facing up, then set the
camshafts (A) in the holder. Apply new engine oil to
the camshaft journals and lobes.
7. Set the camshaft holders (C) and cam chain guide B in place.
8. Tighten the bolts in sequence to the specified torque.
NOTE: If the engine does not have bolt , skip it
and continue the torque sequence.
9. Install the cam chain (see page 6-21), then adjust the valve clearance (see page 6-14). 1. Install a new coolant separator (A) in the engine
block whenever the engine block is replaced.
2. Clean the cylinder head and the engine block surface.
3. Install the new cylinder head gasket (A) and the dowel pins (B) on the engine block. Always use a
new cylinder head gasket.
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6-64Cylinder Head
Cylinder Head Installation (cont’d)
B
A
8 x 1.25 mm
22 N·m (2.2 kgf·m, 16 lbf·ft) A
B
A
B
6x1.0mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
12. Install the rocker arm assembly:
K20Z2 engine (see page 6-60)
K20Z3 engine (see page 6-61)
13. Install the cam chain (see page 6-21).
14. Connect the following engine wire harness connectors, and install the wire harness clamps to
the cylinder head:
Four fuel injector connectors
Engine coolant temperature (ECT) sensor 1 connector
Camshaft position (CMP) sensor A (Intake) connector
Camshaft position (CMP) sensor B (Exhaust) connector
Rocker arm oil control valve connector
Rocker arm oil pressure switch connector
EVAP canister purge valve connector
Variable valve timing control (VTC) oil control solenoid valve connector
Exhaust gas recirculation (EGR) valve connector (K20Z2 engine)
Engine oil pressure switch connector
15. Install the bolt (A) securing the connecting pipe.
16. Connect the water bypass hose (B). 17. Connect the upper radiator hose (A) and the heater
hoses (B).
18. Install the harness holder bracket (A), then install the harness holder (B).
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6-666-66 Cylinder Head
Cylinder Head Installation (cont’d) Sealing Bolt Installation
A
22x1.5mm
74 N·m
(7.5 kgf·m, 54 lbf·ft)
B
28. Refill the radiator with engine coolant, and bleed
the air from the cooling system with the heater
valve open (see step 6 on page 10-8).
29. Do the engine control module (ECM)/powertrain control module (PCM) idle lean procedure
(see page 11-310).
30. Do the crankshaft position (CKP) pattern clear/CKP pattern lean procedure (see page 11-4).
31. Inspect the idle speed (see page 11-309).
32. Inspect the ignition timing (see page 4-20). NOTE: When installing the sealing bolt (A), always use
a new washer (B).
Replace.
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Î
9-5
A
A
B
C
6x1.0mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft) D
6x1.0mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
B
C A
6x1.0mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
6. Connect the water bypass hoses (A).
7. Connect the evaporative emission (EVAP) canister hose (A) and the brake booster vacuum hose (B).
8. Install the harness bracket mounting bolt (C) and the brake booster vacuum line bracket mounting
bolt (D).
9. Connect the engine wire harness connectors, and install the wire harness clamps to the intake
manifold.
Manifold absolute pressure (MAP) sensor connector
Throttle actuator connector 10. Install the intake air duct (A), then connect the
vacuum hose (B) and the breather pipe (C).
11. Install the engine cover.
12. After installation, check that all tubes, hoses and connectors are installed correctly.
13. Clean up any spilled engine coolant.
14. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater
valve open (see step 6 on page 10-8).
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Î
ÎÎ
Î
9-10Intake Manifold and Exhaust System
Intake Manifold Removal and Installation (cont’d)
A
B
C
B
C
A 6x1.0mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft) B
C A
6x1.0mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
8. Connect the positive crankcase ventilation (PCV) hose (A), the evaporative emission (EVAP) canister
hose (B) and the brake booster vacuum hose (C).
9. Install the harness holder (A) to the bracket, then install the ground cable (B) and the harness clamp
bracket (C).
10. Connect the engine wire harness connectors, and install the wire harness clamps to the intake
manifold:
Four fuel injector connectors
Manifold absolute pressure (MAP) sensor connector
Throttle actuator connector 11. Install the intake air duct (A), then connect the
vacuum hose (B) and breather pipe (C).
12. Install the engine cover.
13. Inspect for fuel leaks. Turn the ignition switch to ON (II) (do not operate the starter) so the fuel pump
runs for about 2 seconds and pressurizes the fuel
line. Repeat this operation three times, then check
for fuel leakage at any point in the fuel line.
14. Clean up any spilled engine coolant.
15. After installation, check that all tubes, hoses and connectors are installed correctly.
16. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater
valve open (see step 6 on page 10-8).
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9-11
Exhaust Manifold Removal and Installation
A B
A
B
1. Relieve the fuel pressure (see page 11-322).
2. Loosen the drain plug in the radiator, and drain the
engine coolant (see page 10-8).
3. Remove the under-cowl panel (see step 4 on page 20-164).
4. Disconnect the evaporative emission (EVAP) canister hose (A) and the brake booster vacuum
hose (B).
5. Remove the quick-connect fitting cover (A), then disconnect the fuel feed hose (B) (see page 11-329). 6. Disconnect the heater hoses.
7. Remove the rocker arm oil control valve (see page
11-296).
8. Remove the intermediate shaft heat shield (see step 3 on page 16-23).
(cont’d)
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Î
9-12Intake Manifold and Exhaust System
Exhaust Manifold Removal and Installation (cont’d)
EXHAUST MANIFOLD
COVER
8x1.25mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
10 x 1.25 mm
44 N·m
(4.5 kgf·m, 33 lbf·ft)
8x1.25mm
22 N·m (2.2 kgf·m, 16 lbf·ft) GASKET
GASKET
8x1.25mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
10x1.25mm
44 N·m
(4.5 kgf·m, 33 lbf·ft)
SELF-LOCKING NUT
10 x 1.25 mm
44 N·m (4.5 kgf·m, 33 lbf·ft)
EXHAUST MANIFOLD BRACKETHEAT SHIELD
9. Remove the cover and the exhaust manifold bracket, then remove the exhaust manifold.
10. Install the exhaust manifold, and tighten the bolts and nuts in a crisscross pattern in three steps, beginning with the inner bolt.
11. Install the other parts in the reverse order of removal.
12. Inspect for leaks. Turn the ignition switch to ON (II) (do not operate the starter) so the fuel pump runs for about 2 seconds and pressurizes the fuel line. Repeat this operation three times, then check for fuel leakage at any point
in the fuel line.
13. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater valve open (see step 6 on page 10-8).
Tighten the bolts in steps,
alternating side-to-side.Replace.
Replace.
Replace.
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