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9-11
Exhaust Manifold Removal and Installation
A B
A
B
1. Relieve the fuel pressure (see page 11-322).
2. Loosen the drain plug in the radiator, and drain the
engine coolant (see page 10-8).
3. Remove the under-cowl panel (see step 4 on page 20-164).
4. Disconnect the evaporative emission (EVAP) canister hose (A) and the brake booster vacuum
hose (B).
5. Remove the quick-connect fitting cover (A), then disconnect the fuel feed hose (B) (see page 11-329). 6. Disconnect the heater hoses.
7. Remove the rocker arm oil control valve (see page
11-296).
8. Remove the intermediate shaft heat shield (see step 3 on page 16-23).
(cont’d)
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DYNOMITE -2009-
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K20Z3 engine
10-3
THERMOSTAT
RADIATOR
ENGINE COOLANT TEMPERATURE
(ECT) SENSOR 2
WATER PUMP
A/C CONDENSER FAN ASSEMBLY RADIATOR FAN ASSEMBLY WATER OUTLET
COOLANT SEPARATOR
OIL COOLER
WATER PASSAGE
Test, page 10-5
Replacement, page 10-10
Replacement, page 10-19
Inspection, page 10-6
Replacement, page 10-6
Replacement, page 10-19
Fan Motor Test, page 10-5 Replacement, page 10-19
Fan Motor Test, page 10-5 Replacement, page 10-16
Replacement, page 10-11
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10-410-4 Cooling System
Radiator Cap Test
Radiator Test
A
B
A
1. Wait until the engine is cool, then carefully removethe radiator cap (A). Wet the radiator cap seal with
engine coolant, then install it on a commercially
available pressure tester (B).
2. Apply a pressure of 93 123 kPa (0.95 1.25 kgf/cm , 14 18 psi).
3. Check for a drop in pressure.
4. If the pressure drops, replace the cap. 1. Wait until the engine is cool, then carefully remove
the radiator cap and fill the radiator with engine
coolant to the base of the filler neck.
2. Attach a commercially available pressure tester (A) to the radiator, and apply a pressure of 93 123 kPa
(0.95 1.25 kgf/cm , 14 18 psi).
3. Inspect for engine coolant leaks and a drop in pressure.
4. Check for engine oil in the coolant and/or coolant in the engine oil.
5. Remove the tester, and reinstall the radiator cap.
2 2
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K20Z3 engine
10-710-7
Coolant Check
A B
C
6x1.0mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft) C A
B
1. Remove the drive belt (see page 4-31).
2. Drain the engine coolant (see page 10-8).
3. Remove the drive belt auto-tensioner pulley (see page 4-33).
4. Remove the crankshaft pulley (see page 6-16).
5. Remove the oil cooler joint pipe (A), then remove the seven bolts securing the water pump. Remove
the water pump (B).
6. Inspect, and clean the O-ring groove and mating surface of the water passage.
7. Install the water pump with new O-rings (C) and the oil cooler joint pipe.
8. Clean up any spilled engine coolant.
9. Install the crankshaft pulley (see page 6-17).
10. Install the drive belt auto-tensioner pulley (see page 4-33).
11. Install the drive belt (see page 4-31).
12. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater
valve open (see step 6 on page 10-8). 1. Check the coolant level in the coolant reservoir.
Make sure it is between the MAX mark (A) and MIN
mark (B).
2. If the coolant level in the coolant reservoir is at or below the MIN mark, add coolant to bring it up to
the MAX mark, then inspect the cooling system for
leaks.
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DYNOMITE -2009-
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K20Z3 engine
10-710-7
Coolant Check
A B
C
6x1.0mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft) C A
B
1. Remove the drive belt (see page 4-31).
2. Drain the engine coolant (see page 10-8).
3. Remove the drive belt auto-tensioner pulley (see page 4-33).
4. Remove the crankshaft pulley (see page 6-16).
5. Remove the oil cooler joint pipe (A), then remove the seven bolts securing the water pump. Remove
the water pump (B).
6. Inspect, and clean the O-ring groove and mating surface of the water passage.
7. Install the water pump with new O-rings (C) and the oil cooler joint pipe.
8. Clean up any spilled engine coolant.
9. Install the crankshaft pulley (see page 6-17).
10. Install the drive belt auto-tensioner pulley (see page 4-33).
11. Install the drive belt (see page 4-31).
12. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater
valve open (see step 6 on page 10-8). 1. Check the coolant level in the coolant reservoir.
Make sure it is between the MAX mark (A) and MIN
mark (B).
2. If the coolant level in the coolant reservoir is at or below the MIN mark, add coolant to bring it up to
the MAX mark, then inspect the cooling system for
leaks.
08/08/21 14:39:58 61SNR030_100_0007
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DTC
(MIL indication ) Two Drive Cycle
Detection Detection Item MIL Note
11-9
DTC Troubleshooting Index
P0010 (56)
Variable Valve Timing Control (VTC) Oil Control Solenoid Valve
Malfunction ON (see page 11-274)
P0011 (56) Variable Valve Timing Control (VTC) System Malfunction ON (see page 11-276)
P0101 (50) Mass Air Flow (MAF) Sensor Circuit Range/Performance Problem ON (see page 11-74)
P0102 (50) Mass Air Flow (MAF) Sensor Circuit Low Voltage ON (see page 11-75)
P0103 (50) Mass Air Flow (MAF) Sensor Circuit High Voltage ON (see page 11-78)
P0107 (3) Manifold Absolute Pressure (MAP) Sensor Circuit Low Voltage ON (see page 11-80)
P0108 (3) Manifold Absolute Pressure (MAP) Sensor Circuit High Voltage ON (see page 11-82)
P0111 (10) Intake Air Temperature (IAT) Sensor Circuit Range/Performance
Problem ON (see page 11-85)
P0112 (10) Intake Air Temperature (IAT) Sensor Circuit Low Voltage ON (see page 11-86)
P0113 (10) Intake Air Temperature (IAT) Sensor Circuit High Voltage ON (see page 11-87)
P0116 (86) Engine Coolant Temperature (ECT) Sensor 1 Circuit Range/
Performance Problem ON (see page 11-90)
P0117 (6) Engine Coolant Temperature (ECT) Sensor 1 Circuit Low Voltage ON (see page 11-91)
P0118 (6) Engine Coolant Temperature (ECT) Sensor 1 Circuit High Voltage ON (see page 11-92)
P0122 (7) Throttle Position (TP) Sensor A Circuit Low Voltage ON (see page 11-232)
P0123 (7) Throttle Position (TP) Sensor A Circuit High Voltage ON (see page 11-234)
P0125 (86) Engine Coolant Temperature (ECT) Sensor 1 Malfunction/Slow
Responce ON (see page 11-95)
P0128 (87) Cooling System Malfunction ON (see page 11-96)
P0133 (61) Air Fuel Ratio (A/F) Sensor (Sensor 1) Malfunction/Slow Response ON (see page 11-97)
P0134 (41) Air Fuel Ratio (A/F) Sensor (Sensor 1) Heater System Malfunction ON (see page 11-98)
P0135 (41) Air Fuel Ratio (A/F) Sensor (Sensor 1) Heater Circuit Malfunction ON (see page 11-99)
P0137 (63) Secondary Heated Oxygen Sensor (Secondary HO2S (Sensor 2))
Circuit Low Voltage ON (see page 11-104)
P0138 (63) Secondary Heated Oxygen Sensor (Secondary HO2S (Sensor 2))
Circuit High Voltage ON (see page 11-106)
P0139 (63) Secondary Heated Oxygen Sensor (Secondary HO2S (Sensor 2))
Slow Response ON (see page 11-109)
P0141 (65) Secondary Heated Oxygen Sensor (Secondary HO2S (Sensor 2))
Heater Circuit Malfunction ON (see page 11-110)
P0171 (45) Fuel System Too Lean ON (see page 11-113)
P0172 (45) Fuel System Too Rich ON (see page 11-113)
P0222 (7) Throttle Position (TP) Sensor B Circuit Low Voltage ON (see page 11-236)
P0223 (7) Throttle Position (TP) Sensor B Circuit High Voltage ON (see page 11-239)
P0300 (75)
and any
combination of
the following:
P0301 (71)
P0302 (72)
P0303 (73)
P0304 (74) Random Misfire Detected
ON (see page 11-115)
P0301 (71) No. 1 Cylinder Misfire Detected ON (see page 11-118)
P0302 (72) No. 2 Cylinder Misfire Detected ON (see page 11-118)
P0303 (73) No. 3 Cylinder Misfire Detected ON (see page 11-118)
P0304 (74) No. 4 Cylinder Misfire Detected ON (see page 11-118)
NOTE: The above DTCs are indicated when the PGM-FI system is selected with the HDS.
Some automatic transmission DTCs cause the MIL to come on. If the MIL is on and no DTCs are indicated in the PGM-FI system, select the A/T system, and check for automatic transmission DTCs.
: These DTCs are indicated by a blinking MIL when the SCS line is jumped with the HDS.
4: K20Z2 engine
5: K20Z3 engine
(cont’d)
4
5 4
5
08/08/21 14:12:35 61SNR030_110_0009
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DTC
(MIL indication ) Two Drive Cycle
Detection Detection Item MIL Note
11-12Fuel and Emissions Systems
DTC Troubleshooting Index (cont’d)
P2227 (13)
Barometric Pressure (BARO) Sensor Circuit Range/Performance
Problem ON (see page 11-176)
P2228 (13) Barometric Pressure (BARO) Sensor Circuit Low Voltage ON (see page 11-177)
P2229 (13) Barometric Pressure (BARO) Sensor Circuit High Voltage ON (see page 11-177)
P2238 (48) Air Fuel Ratio (A/F) Sensor (Sensor 1) AFS Circuit Low Voltage ON (see page 11-178)
P2252 (48) Air Fuel Ratio (A/F) Sensor (Sensor 1) AFS Circuit Low Voltage ON (see page 11-179)
P2270 (63) Secondary Heated Oxygen Sensor (Secondary HO2S (Sensor 2))
Circuit Signal Stuck Lean ON (see page 11-181)
P2271 (63) Secondary Heated Oxygen Sensor (Secondary HO2S (Sensor 2))
Circuit Signal Stuck Rich ON (see page 11-181)
P2413 (12) Exhaust Gas Recirculation (EGR) System Malfunction ON (see page 11-363)
P2422 (117) Evaporative Emission (EVAP) Canister Vent Shut Valve Stuck Closed
Malfunction ON (see page 11-402)
P2610 (132) Engine Control Module (ECM)/Powertrain Control Module (PCM)
Ignition Off Internal Timer Malfunction ON (see page 11-182)
P2646 (22) Rocker Arm Oil Pressure Switch Circuit Low Voltage ON (see page 11-284)
P2647 (22) Rocker Arm Oil Pressure Switch Circuit High Voltage ON (see page 11-287)
P2648 (21) Rocker Arm Oil Control Solenoid Circuit Low Voltage ON (see page 11-289)
P2649 (21) Rocker Arm Oil Control Solenoid Circuit High Voltage ON (see page 11-291)
P2A00 (61) Air Fuel Ratio (A/F) Sensor (Sensor 1) Circuit Range/Performance
Problem ON (see page 11-182)
U0028 (126) F-CAN Malfunction (BUS-OFF (Engine Control Module (ECM)/
Powertrain Control Module (PCM))) ON (see page 11-183)
U0122 (126) F-CAN Malfunction (Engine Control Module (ECM)/Powertrain
Control Module (PCM)-Vehicle Stability Assist (VSA) Modulator-
Control Unit) OFF (see page 11-184)
U0131 (126) F-CAN Malfunction (Engine Control Module (ECM)/Powertrain
Control Module (PCM)-Electrical Power Steering (EPS) Control Unit) OFF (see page 11-186)
U0155 (126) F-CAN Malfunction (Engine Control Module (ECM)/Powertrain
Control Module (PCM)-Gauge Control Module) ON (see page 11-188)
U0300 (131) PGM-FI System and A/T System Program Version Mismatch ON (see page 11-190)
NOTE: The above DTCs are indicated when the PGM-FI system is selected with the HDS.
Some automatic transmission DTCs cause the MIL to come on. If the MIL is on and no DTCs are indicated in the PGM-FI system, select the A/T system, and check for automatic transmission DTCs.
: These DTCs are indicated by a blinking MIL when the SCS line is jumped with the HDS.
1: A/T
4: K20Z2 engine
6: with VSA
4
6
1
08/08/21 14:12:36 61SNR030_110_0012
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DYNOMITE -2009-
SymptomDiagnostic procedure Also check for
11-14Fuel and Emissions Systems
Symptom Troubleshooting Index (cont’d)
Low power
(MIL works OK, no DTCs set)
Check the fuel pressure (see page 11-325). Low compression
Incorrect camshaft
timing
Incorrect engine oil
level
Exhaust restriction
Engine stalls
(MIL works OK, no DTCs set) 1.
2.
3.
4.DotheECM/PCMidlelearnprocedure(seepage
11-310).
Check the fuel pressure (see page 11-325).
Check the idle speed (see page 11-309).
Troubleshoot the brake pedal position switch signal
circuit (see page 11-308). Intake air leaks
Faulty harness and
sensor
connections
Fuel contamination
Difficult to refuel
(MIL works OK, no DTCs set) 1.
2.
3.Check the fuel vent tube between the EVAP canister
and the fuel tank.
Check the fuel tank vapor recirculation tube between
thefuelpipeandthefueltank.
Replace the fuel tank (see page 11-339). Malfunctioning gas
station filling
nozzle.
Filler neck
restriction
Faulty fuel tank
vapor control valve
Fuel overflows during
refueling
(No DTCs set) Replace the fuel tank (see page 11-339). Malfunctioning gas
station filling nozzle.
HDS does not communicate
with the ECM/PCM or the
vehicle Troubleshoot the DLC circuit (see page 11-204).
Fuel cap warning message
stays on
(MIL works OK, no DTCs set)
(K20Z3 engine) Troubleshoot the fuel cap warning message system
(see page 11-405).
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