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µ
µ µ
µ
µ
µ
YES
NO
YES
NO
YES
NO
11-321
FUEL TANK UNIT 4P CONNECTOR
FUEL PUMP
(GRN)
PGM-FI MAIN RELAY 2 (FUEL PUMP) 4P CONNECTOR FUEL PUMP IG1
JUMPER WIRE FUEL TANK UNIT 4P CONNECTOR
FUEL PUMP
(GRN)
GND (BLK)
FUEL TANK UNIT 4P CONNECTOR
29. Turn the ignition switch to LOCK (0).
30. Remove the rear seat cushion (see page 20-131).
31. Remove the rear floor upper cross-member, then
remove the access panel from the floor (see page
11-334).
32. Turn the ignition switch to ON (II), and measure the voltage between fuel tank unit 4P connector
terminal No. 2 and body ground within 2 seconds.
Go to step 37.
Go to step 33.
33. Turn the ignition switch to LOCK (0).
34. Remove PGM-FI main relay 2 (FUEL PUMP).
35. Connect PGM-FI main relay 2 (FUEL PUMP) 4P connector terminals No. 1 and No. 2 with a jumper
wire. 36. Turn the ignition switch to ON (II), and measure the
voltage between fuel tank unit 4P connector
terminal No. 2 and body ground.
Replace PGM-FI main relay 2
(FUEL PUMP).
Repair open in the wire between PGM-FI main
relay 2 (FUEL PUMP) and the fuel tank unit 4P
connector.
37. Turn the ignition switch to LOCK (0).
38. Check for continuity between fuel tank unit 4P connector terminal No. 4 and body ground.
Replace the fuel pump (see page 11-338).
Repair open in the wire between the fuel tank
unit 4P connector and G601 (see page 22-34).
Wire side of female terminals
Terminal side of female terminals Wire side of female terminals
Wire side of female terminals
Is there battery voltage?
Is there battery voltage?
Is there continuity?
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Page 650 of 2893

(#'")
With the HDS
11-322 Fuel Supply System
Fuel Pressure Relieving
A
A
A
Before disconnecting fuel lines or hoses, relieve
pressure from the system by disabling the fuel pump
and then disconnecting the fuel tube/quick connect
fitting in the engine compartment. 1. Turn the ignition switch to LOCK (0).
2. Connect the HDS to the data link connector (DLC) (A) located under the driver’s side of the dashboard.
3. Turn the ignition switch to ON (II).
4. Make sure the HDS communicates with the ECM/ PCM. If it doesn’t, go to the DLC circuit
troubleshooting (see page 11- 204).
5. Turn the ignition switch to LOCK (0).
6. Remove the fuel fill cap to relieve the pressure in the fuel tank.
7. Turn the ignition switch to ON (II).
8. From the INSPECTION MENU of the HDS, select Fuel Pump OFF, then start the engine, and let it idle
until it stalls.
NOTE: Do not allow the engine to idle above 1,000 rpm or the ECM/PCM will continue to operate the fuel
pump.
A DTC or a Temporary DTC may be set during this procedure. Check for DTCs, and clear them
as needed (see page 11-4). 9. Turn the ignition switch to LOCK (0).
10. Do the battery terminal disconnection procedure (see page 22-68).
11. Remove the quick-connect fitting cover (A).
12. Check the fuel quick-connect fitting for dirt, and clean it if needed.
13. Place a rag or shop towel over the quick-connect fitting (A).
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Page 651 of 2893

Î
Without the HDS
11-323
A
B C
E
D
A
14. Disconnect the quick-connect fitting (A): Hold the
connector (B) with one hand, and squeeze the
retainer tabs (C) with the other hand to release
them from the locking tabs (D). Pull the connector
off.
NOTE: Be careful not to damage the line (E) or other parts.
Do not use tools.
If the connector does not move, keep the retainer tabs pressed down, and alternately pull and push
the connector until it comes off easily.
Do not remove the retainer from the line; once removed, the retainer must be replaced with a
new one.
15. After disconnecting the quick-connect fitting, check it for dirt or damage (see step 4 on page 11-330).
16. Do the battery terminal reconnection procedure (see page 22-68). 1. Remove the under-dash fuse/relay box (see page
22-66), then remove PGM-Fl main relay 2 (FUEL
PUMP) (A) from the under-dash fuse/relay box.
2. Reinstall the under-dash fuse/relay box.
3. Start the engine, and let it idle until it stalls. NOTE: If any DTCs are stored, clear and ignore
them.
4. Turn the ignition switch to LOCK (0).
5. Remove the fuel fill cap.
6. Do the battery terminal disconnection procedure (see page 22-68).
(cont’d)
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Page 652 of 2893

11-324Fuel Supply System
Fuel Pressure Relieving (cont’d)
A
A A
B C
E
D
7. Remove the quick-connect fitting cover (A).
8. Check the fuel quick-connect fitting for dirt, and
clean it if needed.
9. Place a rag or shop towel over the quick-connect fitting (A). 10. Disconnect the quick-connect fitting (A): Hold the
connector (B) with one hand, and squeeze the
retainer tabs (C) with the other hand to release
them from the locking tabs (D). Pull the connector
off.
NOTE: Be careful not to damage the line (E) or other parts.
Do not use tools.
If the connector does not move, keep the retainer tabs pressed down, and alternately pull and push
the connector until it comes off easily.
Do not remove the retainer from the line; once removed, the retainer must be replaced with a
new one.
11. After disconnecting the quick-connect fitting, check it for dirt or damage (see step 4 on page 11-330).
12. Do the battery terminal reconnection procedure (see page 22-68).
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(#'
) Location Retainer
colorLine
diameter
Manufacturer
11-328 Fuel Supply System
Fuel Line/Quick-Connect Fitting Precautions
A
B
F H
I
G A
C
J
K
D
M L
E O
N
The fuel line/quick-connect fittings (A), (B), (C), (D), and
(E) connect the fuel rail (F) to fuel feed hose A (G), fuel
feed hose A to fuel feed hose B (H), fuel feed hose B to
the fuel line (I), the fuel line (J) to the fuel tank unit (K),
the fuel vapor line (L) to the EVAP canister (M) and the
fuel tank vapor recirculation tube (N) to the fuel fill pipe
(O). When removing or installing the fuel feed hose, the
fuel tank unit, or the fuel tank, you need to disconnect
or connect the quick-connect fittings.
Pay attention to the following: The fuel feed hoses, the fuel line, and the quick- connect fittings are not heat-resistant; be careful not
to damage them during welding or other heat-
generating procedures.
The fuel feed hoses, the fuel line, and the quick- connect fittings are not acid-proof; do not touch them
with a shop towel that was used for wiping battery
electrolyte. Replace them if they come in contact with
electrolyte or something similar.
When connecting or disconnecting the fuel feed hoses, the fuel line, and the quick-connect fittings, be
careful not to bend or twist them excessively. Replace
them if they are damaged.
A disconnected quick-connect fitting can be
reconnected, but the retainer on the mating line cannot
be reused once it has been removed from the line.
Replace the retainer when: replacing the fuel rail.
replacing the fuel line.
replacing the fuel pump.
replacing the fuel filter.
replacing the fuel gauge sending unit.
replacing the EVAP purge line.
replacing the EVAP canister.
replacing the fuel tank.
replacing the fuel fill pipe.
it has been removed from the line.
it is damaged.
A Tokai Green 6.3 mm (0.2 in.)
B Tokai Blue green8mm
(0.3 in.)
C Sanoh White 9.5 mm (0.4 in.)
D Sanoh White 12 mm (0.5 in.)
E Tokai Natural 12 mm (0.5 in.)
* : This illustration shows K20Z2 engine.
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Connection to new fuel line
11-333
A
B
Sanoh-made Tokai-made
A
B C
5. When you reconnect the connector with the old
retainer, make sure the connection is secure and
the tabs (A) are firmly locked into place; check
visually and also by pulling the connector (B).
When you replace the fuel line with a new one,
make sure you remove the ring pull (C) upwards
after you confirm the connection is secure.
NOTE: Before you remove the ring pull, make sure
the fuel line connection is secure. If the connection
is not secure, the ring pull could break when you try
to remove it. 6. Reconnect the negative cable to the battery, and
turn the ignition switch to ON (II) (but do not
operate the starter motor). The fuel pump will run
for about 2 seconds, and fuel pressure will rise.
Repeat this two or three times, then check that
there is no leakage in the fuel supply system.
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Page 664 of 2893

11-336Fuel Supply System
Fuel Tank Unit Removal and Installation (cont’d)
A
B
07AAA-SNAA100 A
120 N·m
(12.2 kgf·m, 88.2 lbf·ft) A
A
4. Install a locknut plate (A) and a new locknut (B).
5. Using the special tool, tighten the new locknut (A) to the specified torque.
NOTE: After tightening, make sure the marks are still aligned.
After installation, check the base gasket, visually or by hand, to make sure it is not pinched. 6. Connect the fuel tank unit 4P connector, then
connect the quick-connect fitting.
7. Reconnect the negative cable to the battery, and turn the ignition switch to ON (II) (but do not
operate the starter motor). The fuel pump will run
for about 2 seconds, and fuel pressure will rise.
Repeat this two or three times, then check that
there is no leakage in the fuel supply system.
8. Install the access panel (A) to the floor.
9. Install the rear floor upper cross-member (A).
10. Install the rear seat cushion (see page 20-131).
11. Install the fuel fill cap.
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Page 668 of 2893

(#')
11-340 Fuel Supply System
Fuel Gauge Sending Unit Test
A
A
B
FUEL TANK UNIT 4P CONNECTOR
ORN
LT GRN
NOTE: For the fuel gauge system circuit diagram, refer
to the Gauges Circuit Diagram (see page 22-244). 1. Check the No. 10 METER (7.5 A) fuse in the under- dash fuse/relay box before testing.
2. Check for body electrical system DTCs. If no DTCs are found, go to step 3.
If DTC B1175 or B1176 is indicated, go to theindicated DTC’s troubleshooting.
3. Turn the ignition switch to LOCK (0).
4. Remove the rear seat cushion (see page 20-131).
5. Remove the rear floor upper cross-member (A). 6. Remove the access panel (A) from the floor.
7. Disconnect the fuel tank unit 4P connector (B).
8. Measure the voltage between fuel tank unit 4P
connector terminals No. 1 and No. 3 with the
ignition switch ON (II). There should be battery
voltage.
If the voltage is OK, go to step 9.
If the voltage is not as specified, check for: – a short in the ORN wire to ground.
– anopenintheORNorLTGRNwire.
9. Turn the ignition switch to LOCK (0).
10. Remove the fuel tank unit from the fuel tank (see page 11-334).
Wire side of female terminals
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DYNOMITE -2009-