2006 ACURA CSX wheel bolt torque


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Installation
6-17
A
B
D
C : Lubricate with the new engine oil
: Clean
A
07JAB-001020A B
07NAB-001040A
C
07JAA-001020A
(or commercially
available) 90 °
A
B
1. Clean the crankshaft pulley (A), crankshaft (B), bolt(C), and washer (D). Lubricate with new engine oil
as shown.
2. Install the crankshaft pulley, and hold the pulley with the holder handle (A) and holder attachment
(B). 3. Tighten the bolt to 49 N·m (5.0 kgf·m, 36 lbf·ft) with
a torque wrench and the socket, 19 mm (C). Do not
use an impact wrench. If the pulley bolt or
crankshaft are new, tighten the bolt to 177 N·m
(18.0 kgf·m, 130 lbf·ft), then remove the bolt and
tighten it to 49 N·m (5.0 kgf·m, 36 lbf·ft).
4. Mark the bolt head (A) and the crankshaft pulley (B) as shown, then tighten the bolt an additional 90 °
(The mark on the bolt head line up with the mark on
the crankshaft pulley).
5. Install the drive belt (see page 4-31).
6. Install the splash shield (see step 40 on page 5-20).
7. Install the right front wheels.
08/08/21 14:26:33 61SNR030_060_0017
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") Tensioner Rod Length
Service Limit: 13.5 mm (0.53 in.)
6-32
Cylinder Head
Cam Chain Inspection
13.5 mm (0.53 in.)
1. Remove the right front wheels.
2. Remove the splash shield (see step 25 on page 5-5).
3. Remove the drive belt (see page 4-31).
4. Remove the cylinder head cover (see page 6-36).
5. Set the No. 1 piston at top dead center (TDC). The
punch mark on the variable valve timing control
(VTC) actuator and the punch mark on the exhaust
camshaft sprocket should be at the top. Align the
TDC marks on the VTC actuator and the exhaust
camshaft sprocket (see step 5 on page 6-18).
6. Disconnect the crankshaft position (CKP) sensor connector and the VTC oil control solenoid valve
connector, and remove the harness clamps (see
step 6 on page 6-18).
7. Remove the VTC oil control solenoid valve (see page 11-294).
8. Remove the crankshaft pulley (see page 6-16).
9. Support the engine with a jack and a wood block under the oil pan.
10. Remove the upper torque rod (see step 10 on page 6-18).
11. Remove the ground cable, then remove the side engine mount bracket (see step 11 on page 6-19).
12. Remove the side engine mount bracket (see step 12 on page 6-19).
13. Remove the cam chain case (see step 13 on page 6-19). 14. Measure the tensioner rod length between the
tensioner body and bottom of the flat surface
section on the tensioner rod. If the length is more
than the service limit, replace the cam chain and
the oil pump chain.
15. Check the chain case oil seal for damage. If the oil seal is damaged, replace the chain case oil seal
(see page 6-31).
16. Remove all of the old liquid gasket from the chain case mating surfaces, bolt and bolt holes.
17. Clean, and dry the chain case mating surfaces.
18. Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009, evenly to the engine
block mating surface of the chain case, and to the
inside edge of the threaded bolt holes. Install the
component within 5 minutes of applying the liquid
gasket(seestep17onpage6-24).
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
 If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
19. Apply liquid gasket to the engine block upper surface contact areas on the chain case and lower
block upper surface contact areas on the chain case
(see step 18 on page 6-24).
08/08/21 14:27:24 61SNR030_060_0032
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6-34 Cylinder Head
CKP Pulse Plate Replacement
1. Remove the right front wheels.
2. Remove the splash shield (see step 25 on page 5-5).
3. Remove the drive belt (see page 4-31).
4. Remove the cylinder head cover (see page 6-36).
5. Set the No. 1 piston at top dead center (TDC). The
punch mark on the variable valve timing control
(VTC) actuator and the punch mark on the exhaust
camshaft sprocket should be at the top. Align the
TDC marks on the VTC actuator and the exhaust
camshaft sprocket (see step 5 on page 6-18).
6. Disconnect the crankshaft position (CKP) sensor connector and the variable valve timing control
(VTC) oil control solenoid valve connector, and
remove the harness clamps (see step 6 on page
6-18).
7. Remove the VTC oil control solenoid valve (see page 11-294).
8. Remove the crankshaft pulley (see page 6-16).
9. Support the engine with a jack and a wood block under the oil pan.
10. Remove the upper torque rod (see step 10 on page 6-18).
11. Remove the ground cable, then remove the side engine mount bracket (see step 11 on page 6-19).
12. Remove the side engine mount bracket (see step 12 on page 6-19).
13. Remove the cam chain case (see step 13 on page 6-19). 14. Remove the CKP pulse plate.
15. Install the CKP pulse plate.
16. Check the chain case oil seal for damage. If the oil
seal is damaged, replace the chain case oil seal
(see page 6-31).
17. Remove all of the old liquid gasket from the chain case mating surfaces, bolt and bolt holes.
18. Clean, and dry the chain case mating surfaces.
19. Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009, evenly to the engine
block mating surface of the chain case, and to the
inside edge of the threaded bolt holes. Install the
component within 5 minutes of applying the liquid
gasket(seestep17onpage6-24).
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
 If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
20. Apply liquid gasket to the engine block upper surface contact areas on the chain case and lower
block upper surface contact areas on the chain case
(see step 18 on page 6-24).
08/08/21 14:27:24 61SNR030_060_0034
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DYNOMITE -2009-



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7-11
Oil Pan Removal
1. If the engine is already out of the vehicle, go to step 18.
2. Raise the vehicle on the lift.
3. Drain the engine oil (see page 8-10).
4. Remove the front wheels.
5. Remove the splash shield (see step 25 on page 5-5).
6. Separate the stabilizer links (see page 18-25).
7. Separate the knuckles from the lower arms (see step 6 on page 18-21).
8. Remove the steering gearbox bracket. Remove the steering gearbox mounting bolt, the stiffener
mounting bolt, and the stiffener (see step 36 on
page 5-6).
9. Remove the steering gearbox mounting bolt, the stiffener mounting bolt, and the stiffener. Remove
the harness clamp from the front subframe (see
step 38 on page 5-6).
10. A/T model: Remove the bolt securing the automatic transmission fluid (ATF) filter.
11. Install the front leg assembly, the hook, and the wing nut to an A and Reds engine support hanger
(AAR-T1256) onto the 2006 Civic engine hanger
(VSB02C000025). Carefully position the engine
hanger on the vehicle, and attach the hook to the
slotted hole in the support eyelet. Tighten the wing
nut by hand to lift and support the engine/
transmission (see step 47 on page 5-8). 12. Remove the lower torque rod (see step 49 on page
5-8).
13. M/T model: Remove the front mount mounting bolt (see step 50 on page 5-9).
14. Make the appropriate reference line at both sides of the front subframe that line up with the edges on
the body (see step 51 on page 5-9).
15. Loosen the mid-stiffener mounting bolts on both sides(seestep52onpage5-9).
16. Attach the front subframe adapter (VSB02C000016) to the front subframe, and hang the belt of the front
subframe adapter over the front of the subframe.
Secure the belt with its stop, then tighten the wing
nut (see step 53 on page 5-9).
17. Remove the front subframe (see step 55 on page 5-10).
18. Remove the lower torque rod bracket.
(cont’d)
08/08/21 14:32:34 61SNR030_070_0011
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7-29
Oil Pan Installation
6x1.0mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
1. Remove all of the old liquid gasket from the oil pan mating surfaces, the bolts, and the bolt holes.
2. Clean, and dry the oil pan mating surfaces.
3. Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009, evenly to the lower
engine block mating surface, and to the inside edge
of the threaded bolt holes. Install the component
within 5 minutes of applying the liquid gasket.
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be install within 4 minutes.
 If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
4. Install the oil pan. 5. Tighten the bolts/nuts in three steps. In the final
step, tighten all bolts/nuts, in sequence, to 12 N·m
(1.2 kgf·m, 8.7 lbf·ft). Wipe off the excess liquid
gasket on the each side of crankshaft pulley and the
flywheel/drive plate.
NOTE: Wait at least 30 minutes before filling the engine with oil.
 Do not run the engine for at least 3 hours after installing the oil pan.
6. K20Z2 engine: Install the torque converter cover/ clutch cover.
(cont’d)
Apply liquid gasket
along the broken line.
08/08/21 14:33:11 61SNR030_070_0029
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DYNOMITE -2009-


7-31
6x1.0mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
19. Raise the vehicle on the lift.
20. Install the lower torque rod, then tighten the newlower torque rod mounting bolts in the numbered
sequence shown (see step 21 on page 5-18).
21. M/T model: Loosely tighten the new front mount mounting bolt (see step 22 on page 5-19).
22. Lower the vehicle on the lift.
23. Remove the engine support hanger and engine hanger adapter.
24. Tighten the upper torque rod mounting bolt (see step 25 on page 5-19).
25. Raise the vehicle on the lift.
26. M/T model: Tighten the front mount mounting bolt (see step 27 on page 5-19).
27. A/T model: Install the bolt securing the automatic transmission fluid (ATF) filter. 28. Install the stiffener, then tighten the steering
gearbox mounting bolt and the stiffener mounting
bolt. Install the harness clamp to the front subframe
(see step 29 on page 5-20).
29. Install the steering gearbox bracket. Install the stiffener, then tighten the steering gearbox
mounting bolt and the stiffener mounting bolt (see
step 32 on page 5-20).
30. Connect the lower arms to the knuckles (see step 9 on page 18-16).
31. Connect the stab ilizer links (see page 18-25).
32. Install the splash shield (see step 40 on page 5-20).
33. Install the front wheels.
34. Refill the engine with engine oil (see step 4 on page 8-10).
08/08/21 14:33:12 61SNR030_070_0031
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DYNOMITE -2009-

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µµ
Crankshaft Pilot Bushing Inspection Crankshaft Pilot Bushing Replacement
12-22Clutch
Clutch Replacement (cont’d)
A
07LAB-PV00100
B
K20Z2enginemodel:
12x1.0mm
103 N·m
(10.5kgf·m,76lbf·ft)
K20Z3enginemodel:
122 N·m
(12.5kgf·m,90lbf·ft) B
07936-KC10500C
07741-0010201
A
C
07746-0010800
B
07749-0010000
2.4 2.6 mm (0.09 0.10 in.)
A
18. Install the flywheel on the crankshaft, and install
the mounting bolts finger-tight.
19. Install the ring gear holder (A), then torque the flywheel mounting bolts (B) in a cri sscross pattern
in several steps.
20. Inspect the crankshaft pilot bushing for wear and damage.
21. Inspect the inside surface of the crankshaft pilot bushing with your finger. If the crankshaft pilot
bushing is not smooth, replace it; then go to step
22. 22. Remove the crankshaft pilot bushing (A) using the
bearing remover shaft (B) and the slide hammer (C).
23. Install a new crankshaft pilot bushing (A) into the crankshaft using the 15 x 135L driver handle (B)
and the 22 x 24 mm bearing driver attachment (C).
08/08/21 14:42:53 61SNR030_120_0024
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General Operation
Torque Converter, Gears, and Clutches
Electronic Control
Hydraulic Control
Shift Control Mechanism
Lock-up Mechanism
14-28Automatic Transmission
System Description
The automatic transmission is a combination of a three-element torque converter and triple-shaft electronically
controlled unit which provides five speeds forward and one in reverse. The entire unit is positioned in line with the
engine.
The torque converter consists of a pump, turbine, and stator assembly in a single unit. The converter housing (pump)
is connected to the engine crankshaft and turns as the engine turns. Around the outside of the torque converter is a
ring gear which meshes with the starter drive gear when the engine is being started. The entire torque converter
assembly serves as a flywheel while transmitting power to the transmission mainshaft. The transmission has three
parallel shafts; the mainshaft, the countershaft, and the secondary shaft. The mainshaft is in line with the engine
crankshaft, and includes the 4th and 5th clutches, and gears for 5th, 4th, reverse, and idler. The mainshaft reverse gear
is integral with the mainshaft 4th gear. The countershaft includes the gears for 1st, 2nd, 3rd, 4th, 5th, reverse, park,
and the final drive. The final drive gear is integral with the countershaft. The countershaft 4th gear and the
countershaft r
everse gear can be locked to the countershaft providing 4th or r everse gear, depending on which way
the selector is moved. The secondary shaft includes the 1st, 2nd, and 3rd clutches, and gears for 1st, 2nd, 3rd, and
idler. The idler gear shaft is located between the mainshaft and the secondary shaft, and the idler gear transmits
power between the mainshaft and the secondary shaft. The gears on the mainshaft and the secondary shaft are in
constant mesh with those on the countershaft. When certain combinations of gears in the transmission are engaged
by the clutches, power is transmitted through the mainshaft, then to the secondary shaft to the countershaft, or
through the mainshaft to the countershaft to provide drive.
The electronic control system consists of the powertrain control module (PCM), sensors, and shift solenoid valves.
Shifting and lock-up are electronically controlled for comfortable driving under all conditions. The PCM is located in
the engine compartment.
The valve bodies include the main valve body, the regulator valve body, and the servo body. They are bolted to the
torque converter housing. The main valve body contains the manual valve, shift valves A, B, C, and E, the relief valve,
the lock-up control valve, the cooler check valve, the servo control valve, and the ATF pump gears. The regulator valve
body contains the regulator valve, the torque converter check valve, the lock-up shift valve, and the 1st and 3rd
accumulators. The servo body contains the servo valve, shift valve D, the accumulators for 2nd, 4th, and 5th, and shift
solenoid valves A, B, C, D, and E. Fluid from the regulator passes through the manual valve to the various control
valves. The 1st, 3rd, and 5th clutches receive fluid from their respective feed pipes, and the 2nd and 4th clutches
receive fluid from the internal hydraulic circuit.
To shift gears, the PCM controls shift solenoid valves A, B, C, D, and E, and A/T clutch pressure control solenoid valves
A, B, and C, while receiving input signals from various sensors and switches located throughout the vehicle. The shift
solenoid valves shift the positions of the shift valves to switch the port leading hydraulic pressure to the clutch. A/T
clutch pressure control solenoid valves A, B, and C regulate their respective pressure, and pressurize the clutches to
engage them and their corresponding gears. The pressure of the A/T clutch pressure control solenoid valves also
applies to the shift valves to switch the port.
The lock-up mechanism operates in D (2nd, 3rd, 4th, and 5th gears). The pressurized fluid is drained from the back of
the torque converter through a fluid passage, causing the torque converter clutch piston to be held against the torque
converter cover. As this takes place, the mainshaft rotates at the same speed as the engine crankshaft. Together with
the hydraulic control, the PCM optimizes the timing and volume of the lock-up mechanism. When shift solenoid valve
E is turned on by the PCM, shift solenoid valve E pressure switches the lock-up shift valve on and off. A/T clutch
pressure control solenoid valve A and the lock-up control valve control the degree of lock-up.
08/08/21 14:37:16 61SNR030_140_0030
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