2005 YAMAHA YD110 engine

fo"k; & lwphTABLE OF CONTENTS 4
PRE-OPERATION CHECKS.................... 4-1vkWijs'ku ¼dk;Z½ ls iwoZ tk¡pPre-operation check list........................... 4-1vkWijs'ku iwoZ tk¡p lwph
5
OPERATION AND IMPORTANT RIDING
POINTS................................................. 5-1dk;Z rFkk lokjh ls tqM+s vko';d fcUnq%Starting and warming up a
cold engine............................................. 5-1BaMs batu dks pkyw djuk vkSj FkksM+k xeZ djukStarting a warm engine............................ 5-2xeZ batu dks pkyw djukShifting.................................................. 5-2f'¯¶VxTips for reducing fuel consumption............ 5-4b±/ku dh [kir dks de djus ds rjhdsRunning-in.............................................. 5-4fujarj :i ¼j¯ux bu½Parking.................................................. 5-5ik²dx
6
PERIODIC MAINTENANCE AND MINOR
REPAIR................................................. 6-1lkef;d j[kj[kko rFkk ekewyh fjis;j
Tool kit................................................... 6-1Vwy fdVPreventive maintenance schedule............. 6-3izfrca/kd ¼fizosafVo½ j[kj[kko dk 'ksM~;wyPanel removal and installation.................. 6-7iSuy dks gVkuk rFkk LFkkfir djuk ¼yxkuk½Spark plug and installation....................... 6-9LikdZ Iyx dh tk¡pEngine oil............................................... 6-11b±tu vkW;yAir filter...................................................6-14,vj fQYVjCarburetor adjustment.............................6-16dkWjC;wjsVj dks lsV djuk ¼,sM~tLVesaV½Idle speed adjustment..............................6-16vkbZMy ,sM~tLVesaVThrottle cable free play adjustment............6-18FkzkWVy dscy dh Ýh Iys ,sM~tLVesaVValve clearance adjustment......................6-18okYo fDy;jsal dh ,sM~tLVesaVTyres......................................................6-18Vk;jWheels..................................................6-21ifg,
PG1_55.pmd2/25/2005, 10:04 AM 6

TABLE OF CONTENTSfo"k; & lwph
Troubleshooting.............................................6-45leL;k lek/kku ¼Vªcy'kw¯Vx½Troubleshooting chart............................... ..6-46rhoz leL;k lek/kku dk pkVZ
7
CLEANING AND STORAGE.......................... 7-1lQkbZ rFkk HkaMkj.kA. Cleaning.................................................... 7-1¼,½ lQkbZB. Storage ..................................................... 7-3¼ch½ HkaMkj.k ¼LVksjst+½

8
SPECIFICATIONS ......................................... 8-1fooj.k
9 ............................................................
9 ...................................................................
CUSTOMER INFORMATION................................. 9-1
xzkgd lwpukKey identification number.............................. 9-1pkWch dk igpku uañFrame serial number..................................... 9-1Ýse dk lhfj;y uacjEngine serial number..................................... 9-1batu dk lhfj;y uacjFacts related with Exhaust emission control . 9-2çokg&fu;a=k.k ls lacf/kr rF;Safety norms ................................................. 9-3
Warranty 9 - 5okjaVh
10
DETACHMENTSvyxko ¼fMVspesaV½Fifteenth paid service coupon...............10-1iaægok¡ Hkqxrku lfoZl dwiuFourteenth paid service coupon............10-3p©ngok¡ Hkqxrku lfoZl dwiuThirteenth pad service coupon..............10-5rsjgok¡ Hkqxrku lfoZl dwiuTwelveth paid service coupon...............10-7ckjgok¡ Hkqxrku lfoZl dwiuEleventh paid service coupon...............10-9X;kjgok¡ Hkqxrku lfoZl dwiuTenth bonus free service coupon..........10-11nlok¡ c¨ul&Ýh lfoZl dwiuNinth bonus free service coupon...........10-13uok¡ c¨ul&Ýh lfoZl dwiuEighth paid service coupon...................10-15vkBok¡ Hkqxrku lfoZl dwiuSeventh paid service coupon................10-17lkrok¡ Hkqxrku lfoZl dwiuSixth free service coupon......................10-19NBk eq¶r&lfoZl dwiu
PG1_55.pmd2/25/2005, 10:04 AM 8

5. Ride thoughtfully, planning your route well in advance.
l¨p&le> dj ;k=kk djsaA viuh ;k=kk ds ekxZ dh ;¨tuk igys ls cuk ysaA
6.Give proper Signals and use Horn and Headlights judiciously.
flxuy lgh rjhds ls nsa rFkk gkuZ ,oe~ gSMykbV dk ç;¨x foosdrk ls djsaA
7. Don’t ride in another motorist’s blind spot.
nwljh xkM+h ds pkyd dks vki ges'kk fn[kkbZ nsus pkfg,A
8. Always make pre-ride safety checks before you start the Engine.
batu LVkVZ ¼pkyw½ djus ls iwoZ okgu pykus ls iwoZ dh tkus okyh lqj{kk tk¡p dj ysaA
SAFE BRAKINGlqjf{kr czs¯dxUse the basic methods of braking effectively.czs¯dx ds lgh rjhd¨ dk ç;¨x djsaA1. Engine Brake : When the Throttle is released, compression backs up and acts as the Engine Brake.
If the riding condition allows, reduce speed by shifting the Gear down.
batu czsd % tc FkzkWVy d¨ N¨M+k tkrk gS] daçs'ku okfil Åij dh vksÎj vkrk gS rFkk batu dh czsd ds :i esa dk;Z djrk gSA
pykrs oDr vxj gks ldrk gS rks xkM+h d¨ fupys xh;j esa Mkydj xfr d¨ de djssaA
2. Front and Rear Brakes : It is important to apply equal force to the Front and Rear Brakes simultaneously.
vxyh rFkk fiNyh czsd % ;g vko';d gS fd vxyh rFkk fiNyh czsd ij lkFk&lkFk ,d tSlk ncko cuk;k tk,A
ROAD SAFETY TIPSlM+d lqj{kk ds lwpuk;sa
1.2
PG1_55.pmd2/25/2005, 10:04 AM 11

CAUTION :
 Use Front and Rear Brakes simultaneously.
 Be sure not to disengage the clutch while braking.
 While riding downhill always use Engine as a Brake and never ride in Neutral Gear.
 While riding down hill do not switch off ignition while Engine is in gear. lko/kkuh %vxyh rFkk fiNyh czsd dk ç;¨x lkFk&lkFk djsaA
;g lqfuf'pr djsa fd czsd yxkrs le; Dyp ls laidZ d¨ u N¨M+k tk,A
fdlh igkM+h ls uhps dh vksÎj vkrs le; ges'kk batu d¨ czsd dh rjg ç;¨x djsa rFkk U;wVªy&xh;j esa xkM+h dHkh u
pyk,A
Å¡pkbZ ls uhps dh rjQ vkrs gq, tc batu xh;j esa g¨ r¨ bXuh'ku ¼Toyu½ ds cVu d¨ can u djsaAROAD SAFETY TIPSlM+d lqj{kk ds
lwpuk;sa
1.3
PG1_55.pmd2/25/2005, 10:04 AM 12

SALIENT FEATURES
CRUX S
1.4
ENGINE WITH ADVANCED
TECHNOLOGY Power - 7.60 BHP @7500 RPM
 Torque - 0.80 mkgf @ 6000 RPM
 Balanced, superior combination of
power and optimum fuel efficiency
thru improved carburetor
 Use of AIS to meet Emission
NormsFUEL TANK  Modern graphics
 With knee grip
LOCKABLE SIDE
COVER L.H.
 Modern Graphics
 SafeStorage of
- Toolkit
- First aid kit
- Registration paper
TRENDY MIRROR
 360º swivel to suit rider
preference
COLOURS
 Yamaha Black
 Candy Maroon
 Silver
IMPROVED TFF
 With double lip oil seal
 Comfortable suspensionBIG ROUND HEADLIGHT  Deep peneration & wider
illumination with multireflector.
 Easily adjustable
 Better aestetics
INTEGRAL FRONT
REGISTRATION PLATE
METER PANEL User friendlyMUDGUARD
 Better aesthetics
DOUBLE CRADLE
FRAME
For absolute
stabilityand ruggedness.
NEW MUFFLER ASSY. Meets 2005 Emission
Norms
 Smoother exhaust beats
 With protecor shield (safety)
 Use of Catalyst
DIGITAL CDI
 Digitally controlled ignition
for optimum combustion at
all speeds.TRENDY INDICATORS  Better aesthetics
DOUBLE SADDLE
 Extra long and cushined
 Comfort for rider and pillion
rider
PG1_55.pmd2/25/2005, 10:04 AM 13

DESCRIPTION11. Rear shock absorber(page 3-9)
12. Air filter (page 6-14)
13. Kick starter (page 3-7)
fiNyk 'kkWd ,Ct+kcZj
,;j fQYVj
fdd LVkVZj
14. Seat(page 3-8)
15. Engine oil filler cap (page 6-11)
16. Rear brake pedal (page 3-4,6-23)
lhV
batu vkW;y Hkjus ds fy, dSi
fiNyk czsd iSMy
nkb± & vkÑfr
Right viewfooj.k
2.2
ewy xkM+h
STANDARD VEHICLE
1411 1 213
1615
PG1_55.pmd2/25/2005, 10:04 AM 16

Main switch cum steering lockeq[; cVu vFkkZr~ LVs;¯jx ykWd%The main switch controls the ignition
and lighting system. Its operation is
described below.eq[; cVu ¼fLop½ Toyu rFkk izdk'k dh
iz.kkfy;ksa dks fu;af=kr djrk gSA bldh
izfØ;k uhps nh xbZ gSAON
pkyw djuk :
Electrical circuit are switched on. The
engine can be started. The key cannot
be removed in this position.fctyh ds lHkh l£dV pkyw gSaA batu pkyw
fd;k tk ldrk gSA bl gkyr esa pkWch dks
ckgj ugha fudkyk tk ldrk gSA
1. Push
nckuk
2. Release
NksM+uk
3. Turn
?kqekuk
OFF
can djuk
:
Engine will be shut off. All electrical
circuits are switched off. The key can
be removed in this position.
batu can gks tk,xkA fctyh ds lHkh
l£dV can gSaA bl gkyr esa pkWch dks
ckgj fudkyk tk ldrk gSALOCK
ykWd djuk
:
The steering is locked in this position
and all electrical circuits are switched
off.
fLV;¯jx bl voLFkk esa ykWd gks tkrk gS vkSj
fctyh ds lHkh l£dV~l can gks tkrs gSaA
The key can be removed in this
position.bl gkyr esa pkWch dks ckgj fudkyk tk
ldrk gSATo lock the steering, turn the
handlebars all the way to the left or
right. With the key at “OFF”, push it
into the main switch and release
it,turn it counterclockwise to “LOCK”
and remove it. To release the lock,
turn the key to “OFF”.fLV;¯jx dks ^ykWd* djus ds fy, ^gS.My&ckj*
dks ges'kk ckb± vFkok nkb± vksj ?kqek,¡A pkWch
dks ^vkWQ* okys LFkku ij ykdj] bls eq[;
cVu dh vksj nck,¡ rFkk NksM+ nsa] rc pkWch
dks nk,¡ ls ck,¡ ?kqekrs gq, ^ykWd* okys LFkku
ij ys tk,¡ vkSj pkWch ckgj fudky ysaA ykWd
[kksyus ds fy, pkWch dks ?kqekdj ^vkWQ* ds
fu'kku ij ys vk,¡A WARNINGNever turn the key to “LOCK” when
the Motorcycle is moving.
pssrkouh
pyrh gqbZ eksVjlkbfdy esa dHkh Hkh pkWch dks
^ykWd* okys LFkku dh vksj u ?kqek,¡A
3.1
INSTRUMENT AND CONTROL FUNCTIONS;a=k vkSj fu;a=k.k mi;ksx ¼QaD'kaUl½
PG1_55.pmd2/25/2005, 10:04 AM 18

Shift pedal
f'k¶V iSMy
The shift pedal is located on the left
side of the engine and is used in
combination with the clutch when
shifting.f'k¶V iSMy batu ds ckb± rjQ yxk gksrk
gS rFkk f'k¯ ¶Vx ds le; Dyp ds lkFk
bldk iz;ksx fd;k tkrk gSAUse your toe or heel to shift up and
your toe to shift down.bls Åij dh vksj mBkus ds fy, viuh ,M+h
vFkok iSj ds vxys fgLls dk iz;ksx djsa rFkk
uhps dh vksj ys tkus ds fy,] dsoy iSj ds
vxys fgLls dk gh iz;ksx djsaA
Rear brake pedalfiNyk czsd isMyThe rear brake pedal is on the right
side of the Motorcycle. Press down
on the brake pedal to apply the rear
brake.fiNyk cszd isMy eksVjlkbZfdy ds nk;ha
rjQ gSA czsd yxkus ds fy;s nk;sa iSj ls
bls uhps dh rjQ nck;saA INSTRUMENT AND CONTROL FUNCTIONS
Front brake levervxyh czsd dk yhojThe front brake lever is located on
the right handlebar. Pull it toward the
handlebar to apply the front brake.vxyh czsd dk yhoj nkb± rjQ dh gSaMyckj
ij yxk gksrk gSA vxyh czsd yxkus ds
fy, bls gSaMyckj dh rjQ gh [khapksA
USE BOTH BRAKES SIMULTANEOUSLY
nksuksa cszd dk iz;ksx lkFk&lkFk djsaA
3.4
;a=k vkSj fu;a=k.k mi;ksx ¼QaD'kaUl½
11
11. Shift pedal
f'k¶V iSMy
1. Front brake lever
vxyh czsd dk yhoj
1. Rear brake pedal
fiNyk czsd isMy
PG1_55.pmd2/25/2005, 10:04 AM 21