Page 9 of 156

Front fork inspection ...................................6-31vxys QksdZ dh tk¡pSteering inspection.....................................6-32LVs;¯jx dh tk¡pWheel bearings..........................................6-33ifg, dh cs;¯jxBattery .......................................................6-33cSV~jhFuse replacement.......................................6-36¶;wt+ dks cnyukHeadlight bulb replacement........................6-37gSM ykbV ds cYc dk cnyukTurn signal and taillight bulb replacement ...6-39eqM+us okys ¼VuZ½ flXuy rFkk ihNs dh ykbV ds cYc dks
cnyukFront wheel removal....................................6-40vxys ifg, dks gVkukFront wheel installaion................................6-41vxys ifg, dks yxkukRear wheel removal....................................6-42fiNys ifg, dks gVkukRear wheel installation...............................6-44fiNys ifg, dks yxkuk
fo"k; & lwph
TABLE OF CONTENTS
Clutch lever free play adjustment..............6-22
Dyp yhoj dh
,sM~tLVesaV
Front brake adjustment................... ......6-22vxyh czsd dh ,sM~tLVesaVRear brake adjustment............................6-23fiNyh cszd dh ,sM~tLVesaVBrake light switch adjustment..................6-24czsd ykbV cVu ¼fLop½ dh ,sM~tLVesaVChecking the brake shoes.......................6-24czsd 'kwt dh tk¡pDrive chain slack check...........................6-25MªkbZo pSu dh
PG1_55.pmd2/25/2005, 10:04 AM 7
Page 17 of 156
1
23456 7
10 98
DESCRIPTION
ewy xkM+h
ckb± & vkÑfr
1. Fuel cock (page 3-6)
2. Choke Lever (page 3-7)
3. Fuse(page 6-36)
4. Battery (page 6-33)
5. Storage Compartment(page 3-9)
b±/ku VSad
pksd yhoj
¶;wt+
cSV~jh
LVksjst dEikVZesaV
6. Toolkit(page 6-1)
7. Handle Seat(page 3-10)
8. Drive chain free play check window (page 6-25)
9. Side panel (L.H.) lock (page 6-7)
10. Shift pedal (page 3-4)
Vwy fdV
gSaMy lhV
MªkbZo psu ds <+hysiu dks tk¡p djus
dk LFkku
lkbM iSuy ¼ck;k¡½
f'k¶V ykWd iSMy
Left view
fooj.k
2.1
STANDARD VEHICLE
PG1_55.pmd2/25/2005, 10:04 AM 15
Page 74 of 156

Battery storagecSV~jh dk HkaMkj.k ¼LVkssjsst½ %1. When the Motorcycle will not be
used for a month or longer,
remove the battery, fully charge
it and store it in a cool, dry place.
Completely recharge the battery
before reinstallation.
;fn eksVjlkbfdy dks ,d eghus ;k
mlls vf/kd le; rd iz;ksx ugha
fd;k tk jgk gks rks cSV~jh dks ckgj
fudky ysa] bls iwjh rjg ls pkt+Z djsa
vkSj BaMs rFkk lw[ks LFkku ij ^laHkky*
¼LVksj½ dj j[ksaA iqu% yxkus ls igys
bls iw.kZr;k nqckjk ls pkt+Z djsaA
2. If the battery will be stored for
longer than two months, check
the specific gravity of the fluid
at least once a month and fully
recharge the battery when it is
too low.
;fn cSV~jh dks nks eghus ls vf/kd
le; ls ^LVksj* djds j[kk x;k gks rks
eghus esa de ls de ,d ckj blds
nzo ds vkisf{kd ?kuRo ¼LisfLQd xzsfoVh½
dh tk¡p dj ysaa vkSj ;fn cgqr T;knk
de yxs rks cSV~jh dks iw.kZr;k pkt+Z
djsaA
3. Always make sure the
connections are correct when
putting the battery back in the
motorcycle. Make sure the
breather hose is properly
connected and is not
damaged or obstructed.
tc Hkh cSVjh dks nqckjk yxk;sa ;g
lqfuf'pr dj ysa fd cSV~jh ds dusD'ku
lgh rjhds ls yxs gksaA ;g Hkh
lqfuf'pr djsaa fd czhnj gkst+ dks Bhd
rjhds ls yxk;k ¼dusDV½ x;k gks
vkSj ;g {kfrxzLr vFkok :dk gqvk u
gksA
6.36
1. Main fuse
eq[; ¶;wt+ ¼eSu&¶;wt+½
Fuse replacement¶;wt+ dks cnyukThe fuse is located behind panel
A. (See page 6-7 for panel remove
and installation procedures.)^¶;wt+* iSuy ^,* ds ihNs yxk gksrk gSA
iSuy dks yxkus vkSj gVkus dh izfØ;k ds
fy, i "B la[;k
6-7
dks ns[ksa½A
If the fuse is blown, turn off the
main switch. Install a new fuse of
proper amperage. Turn on the
switches and see if the electrical
device operates. If the fuse
immediately blows again, consult
a YMI dealer.
PERIODIC MAINTENANCE AND MINOR REPAIRlkef;d j[kj[kko rFkk ekewyh ejEer
2
pg56_96.pmd2/25/2005, 9:59 AM 72
Page 75 of 156

1. Bulb holder cover
cYc gksYMj dk doj
Headlight bulb replacementgSM ykbZV ds cYc dks cnyukIf the headlight bulb burns out,
replace the bulb as follows;fn gSM ykbZV dk cYc [kjkc gks tkrk gS
rks bls uhps nh xbZ fof/k ls cny nsa %1. Remove the two screws from
the bezel assy of the headlight.
ct+y vlsEcyh ds nks isapks dks [kksy
dj gVk ysaA
2. Unscrew the bulb holder from
reflector assy.
cYc gksYMj dks fjQysDVj&vlsEcyh
esa ls [kksydj fudky ysaA
CAUTION :Do not use fuse of higher
amperage rating than those
recommended. Substitution of a
fuse of improper rating can
cause extensive electrical
system damage and possibly a
fire. lko/kkuh %izLrkfor fd;s x;s ¶;wt+ ds vfrfjDr]
dksbZ nwljk mPp ,aih;j ek=kk dk ¶;wt+
iz;ksx u djsaA fodYi ds :i esa vuqfpr
ek=kk dk ¶;wt+ fctyh ds foLr r iz.kkyh
dks uqdlku igqapk ldrk gS vkSj laHkor%
blls vkx Hkh yx ldrh gSA
Specified fuse
fufnZ"V fd;k x;k ¶;wt
: 10A
+
;fn ¶;wt+ mM+ x;k gks] rks eSu fLop dks
?kqekdj can dj nsa vkSj l£dV dks tk¡p
ds fy, can dj nsaA leqfpr ^,Eih;j* dk
u;k ¶;wt yxk;saA cVuksa dk ?kqek,a vkSj
ns[ksa fd D;k fctyh ds lalk/ku Bhd rjg
ls dke dj jgs gSaA ;fn rqjar ¶;wt+ fQj
ls mM+ tkrk gS rks okbZñ,eñvkbZñ Mhyj ls
fQj ls lEidZ djsaA
PERIODIC MAINTENANCE AND MINOR REPAIR
lkef;d j[kj[kko rFkk ekewyh ejEer
6.37
1
pg56_96.pmd2/25/2005, 9:59 AM 73
Page 94 of 156
Wheels:
Type:
FrontSpoke wheel
RearSpoke wheel
Size:Front1.60 × 18
Rear1.60 × 18
Brake:
Front :
Type Drum brake
operationright Hand lever
Rear :
Type Drum brake
OperationRight foot operation
Suspention :
Front Telescopic fork
RearSwing arm
Shock absorber:
Front Coil spring/oil damper
RearCoil spring/oil damperWheels travel:
Front 110 mm
Rear 70 mm
Electrical:
Ignition system:CDI (Digitally
Controlled)
Generator system:
Type Flywheel magneto
Standard output 12V
Battery:
Type Lead acid
Voltage, capacity 12V 2.5AH
Bulb voltage, Wattage × Quantity:
Headlight12V 35W/35W × 1
Tail/Brake light 12V 21W/5W × 1
Front flasher light 12V 10W × 2
Rear flasher light 12V 10W × 2
Meter light 12V 2W × 1
Neutral indicator light 12V 3.4W × 1
High beam indicator light 12V 3.4W × 1
Turn indicator light 12V 3.4W × 1
Fuse:
Main 10A
8.5
SPECIFICATIONSfo'ks"k fooj.k
pg56_96.pmd2/25/2005, 9:59 AM 92
Page 138 of 156
PRE-DELIVERY INSPECTION REPORT
10-34
C. ELECTRICAL
a. Ignition Switch Operation
b. Left Hand Switch Operation & Pass Beam
Horn
Indicator Head Light
c. All Bulbs - Functioningd. Battery
Electrolyte Level
Specific Gravity Routing of Breather Pipe Fuse Routing of Positive Wire (Red) Below Breather Pipe
D. ROAD TEST
a. Starting
b. Gear Shifting Operationc. Clutch Operationd. Application of Brakes (Front and Rear)e. Speedo/ Odo Meter OperationEXPLAINED BY:SIGNATURE :NAME :
MAIN SELLING DLR'S STAMP, SIGN & CODE
CUSTOMER’S SIGNATURE:
SERVICE2.pmd2/25/2005, 10:01 AM 4