2005 YAMAHA VX110 diagram

5-15
EPOWROIL TANK
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
OIL TANK DISASSEMBLY
Follow the left “Step” for disassembly.
1 Bolt/washer 2/2
2 Bracket/grommet 2/2
3 Oil tank filler cap 1
4 Packing 1
5Bolt 8
6 Oil tank cover 1
7Gasket 1
8Bolt 9
9 Oil breather plate 1
10 Gasket 1
E
E
E
E
7
10
9
8
15
1617
20
211917
1816 141215
11
13 5 6 43
LT
572
LT
LT
572
LT
LT
572
LT
6 × 25 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
5 × 14 mm
2nd 4.4 N  m (0.44 kgf
 m, 3.2 ft
 Ib) 1st 1.9 N  m (0.19 kgf
 m, 1.4 ft
 Ib)
6 × 20 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)6 × 20 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
6 × 14 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
5 × 16 mm
2nd 4.4 N  m (0.44 kgf
 m, 3.2 ft
 Ib) 1st 1.9 N  m (0.19 kgf
 m, 1.4 ft
 Ib)
4 × 12 mm
3.8 N 
m (0.38 kgf  m, 2.7 ft  Ib)
LT
572
LT
Not reusable
Not reusable
ProCarManuals.com

5-16
EPOWROIL TANK
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
11 Bolt 3
12 Baffle plate 1
13 Bolt 2
14 Oil strainer 1
15 Bolt 24
16 Oil cooler cover 2
17 Gasket 2
18 Screw 1
19 Anode 1
20 Oil tank 1
Reverse the disassembly steps for
assembly.
E
E
E
E
7
10
9
8
15
1617
20
211917
1816 141215
11
13 5 6 43
LT
572
LT
LT
572
LT
LT
572
LT
6 × 25 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
5 × 14 mm
2nd 4.4 N  m (0.44 kgf
 m, 3.2 ft
 Ib) 1st 1.9 N  m (0.19 kgf
 m, 1.4 ft
 Ib)
6 × 20 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)6 × 20 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
6 × 14 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
5 × 16 mm
2nd 4.4 N  m (0.44 kgf
 m, 3.2 ft
 Ib) 1st 1.9 N  m (0.19 kgf
 m, 1.4 ft
 Ib)
4 × 12 mm
3.8 N 
m (0.38 kgf  m, 2.7 ft  Ib)
LT
572
LT
Not reusable
ProCarManuals.com

5-21
EPOWROIL PUMP
OIL PUMP
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
OIL PUMP ASSEMBLY
REMOVALFollow the left “Step” for removal.
Oil tank Refer to “OIL TANK”.
1 Drain plug/washer 1/1 Drain engine oil.
2Bolt 6
3Bolt 2
4Bolt 2
5 Oil pump assembly 1
6Gasket 1
7Pin 2
2nd 28 N  m (2.8 kgf  m, 20 ft  Ib) 1st 15 N  m (1.5 kgf  m, 11 ft  Ib)
8 × 112 mm
6 × 25 mm
10 N  m (1.0 kgf  m, 7.2 ft  Ib)
2nd 7.6 N  m (0.76 kgf  m, 5.5 ft  Ib) 1st 3.7 N  m (0.37 kgf  m, 2.7 ft  Ib)
6 × 16 mm
LT
572
LT
LT
572
LT
13 N  m (1.3 kgf  m, 9.4 ft  Ib)
8 × 12 mm
LT
572
LT
1
5
7 73
4
2
6
8
8
9
2nd 28 N  m (2.8 kgf  m, 20 ft  Ib) 1st 15 N  m (1.5 kgf  m, 11 ft  Ib)
8 × 95 mm
Not reusable
ProCarManuals.com

5-22
EPOWROIL PUMP
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
8Bolt 2
9 Strainer 1
Reverse the removal steps for installation.
2nd 28 N  m (2.8 kgf  m, 20 ft  Ib) 1st 15 N  m (1.5 kgf  m, 11 ft  Ib)
8 × 112 mm
6 × 25 mm
10 N  m (1.0 kgf  m, 7.2 ft  Ib)
2nd 7.6 N  m (0.76 kgf  m, 5.5 ft  Ib) 1st 3.7 N  m (0.37 kgf  m, 2.7 ft  Ib)
6 × 16 mm
LT
572
LT
LT
572
LT
13 N  m (1.3 kgf  m, 9.4 ft  Ib)
8 × 12 mm
LT
572
LT
1
5
7 73
4
2
6
8
8
9
2nd 28 N  m (2.8 kgf  m, 20 ft  Ib) 1st 15 N  m (1.5 kgf  m, 11 ft  Ib)
8 × 95 mm
ProCarManuals.com

5-24
EPOWRREDUCTION DRIVE GEAR
REDUCTION DRIVE GEAR
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
REDUCTION DRIVE GEAR
REMOVALFollow the left “Step” for removal.
Generator cover Refer to “GENERATOR AND STARTER
MOTOR”.
Oil pump Refer to “OIL PUMP”.
1Bolt 1
2Bolt 1
3Bolt 1
4Bolt 3
5Bolt 1
8
8 9
11
10
11
9 7
3
2
4
12546
E
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
6 × 55 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
28 N 
m (2.8 kgf  m, 20 ft  Ib)
6 × 35 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
8 × 40 mm
2nd 28 N  m (2.8 kgf
 m, 20 ft
 Ib) 1st 15 N  m (1.5 kgf
 m, 11 ft
 Ib)
8 × 70 mm
2nd 28 N  m (2.8 kgf
 m, 20 ft
 Ib) 1st 15 N  m (1.5 kgf
 m, 11 ft
 Ib)
1
8 × 100 mm
2nd 28 N  m (2.8 kgf
 m, 20 ft
 Ib) 1st 15 N  m (1.5 kgf
 m, 11 ft
 Ib)
MM
ProCarManuals.com

5-25
EPOWRREDUCTION DRIVE GEAR
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
6 Reduction drive gear case
assembly1
7Gasket 1
8Pin 2
9 Circlip 2
10 Reduction drive gear 1
11 Washer 2
12 Drive coupling 1
Reverse the removal steps for installation.
8
8 9
11
10
11
9 7
3
2
4
12546
E
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
6 × 55 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
28 N 
m (2.8 kgf  m, 20 ft  Ib)
6 × 35 mm
2nd 7.6 N  m (0.76 kgf
 m, 5.5 ft
 Ib) 1st 3.7 N  m (0.37 kgf
 m, 2.7 ft
 Ib)
8 × 40 mm
2nd 28 N  m (2.8 kgf
 m, 20 ft
 Ib) 1st 15 N  m (1.5 kgf
 m, 11 ft
 Ib)
8 × 70 mm
2nd 28 N  m (2.8 kgf
 m, 20 ft
 Ib) 1st 15 N  m (1.5 kgf
 m, 11 ft
 Ib)
1
8 × 100 mm
2nd 28 N  m (2.8 kgf
 m, 20 ft
 Ib) 1st 15 N  m (1.5 kgf
 m, 11 ft
 Ib)
MM
Not reusable
Not reusable
ProCarManuals.com

5-26
EPOWRREDUCTION DRIVE GEAR
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
*1: EPNOC grease AP #0 Step Procedure/Part name Q’ty Service points
REDUCTION DRIVE GEAR
DISASSEMBLYFollow the left “Step” for disassembly.
1 Oil pump drive shaft 1
2 Drive shaft 1
3 Collar 1
4 Oil seal 2
5 Circlip 1
6 Bearing 1
7 Collar 1
8 Bearing 1
E
E
E
E
3
4
8
6
5
10
9
1
*1
AA
*1
E
2
11
7
*1
Not reusable
Not reusable
Not reusable
Not reusable
ProCarManuals.com

5-27
EPOWRREDUCTION DRIVE GEAR
EXPLODED DIAGRAM
*1: EPNOC grease AP #0 Step Procedure/Part name Q’ty Service points
9 Circlip 1
10 Bearing 1
11 Reduction drive gear case 1
Reverse the disassembly steps for
assembly.
E
E
E
E
3
4
8
6
5
10
9
1
*1
AA
*1
E
2
11
7
*1
Not reusable
Not reusable
ProCarManuals.com